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PAGE 13
OWNER'S MANUAL
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
REMOVED FOR CLARITY.
FRAME ASSEMBLY
RPL-5102 ASSEMBLY
- HAND TIGHTEN HARDWARE.
NOTE:
- SOME PARTS MAY HAVE BEEN
Page 1: ...558 Note Both Serial Number and Model Number are Required when Ordering Parts RECORD SERIAL NUMBER HERE CATALOG NUMBER PLATE LOADED PREACHER CURL RPL 5102 WARNING TO PREVENT POSSIBLE TIPPING BOLT THIS UNIT TO THE EXERCISE FLOOR FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH ...
Page 2: ...E ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS CONTENTS LIMITED WARRANTY EXERCISE LOG 02 04 31 32 33 34 37 40 41 43 45 46 47 48 49 ...
Page 3: ...ey Wrench Set TOOLS REQUIRED Level Tape Measure Rubber Mallet Adjustable Wrench 1 2 9 16 and 3 4 Sockets Before beginning assembly please take the time to read instructions thoroughly Please use the various lists in this manual to make sure that all parts have been included in your shipment When ordering use part number and description from the lists Use only HOIST replacement parts when servicing...
Page 4: ...PAGE 03 OWNER S MANUAL RPL 5102 ASSEMBLY THIS PAGE WAS INTENTIONALLY LEFT BLANK ...
Page 5: ...PAGE 04 OWNER S MANUAL RPL 5102 ASSEMBLY FRAME ASSEMBLY ...
Page 6: ... THE PULLEYS 29 30 AND THE GUARD RODS AS SHOWN 29 30 30 29 29 20 BOTTOM SECTION VIEW NOTE REMOVED FOR CLARITY PAGE 05 CABLING PROFILE VIEW RPL 5102 ASSEMBLY OWNER S MANUAL FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN 20 30 GUARD RODS 30 29 20 29 ...
Page 7: ...NOTE HAND TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE INSTALL CABLE AND PULLEYS AT THE SAME TIME FRAME ASSEMBLY 53 77 78 54 4 53 67 29 8 GUARD RODS 20 NOTE BE SURE TO POSITION THE CABLE 20 BETWEEN THE GUARD RODS AS SHOWN 20 133 1 4 3385 ...
Page 8: ...UAL INSTALL CABLE AND PULLEYS AT THE SAME TIME FRAME ASSEMBLY RPL 5102 ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE REPEAT ASSEMBLY FOR OPPOSITE SIDE PULLEY 29 AS SHOWN 67 53 53 77 20 29 29 BE SURE TO POSITION CABLE 20 BETWEEN 8 ...
Page 9: ...Y PAGE 08 FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE OWNER S MANUAL INSTALL CABLE AND PULLEYS AT THE REPEAT ASSEMBLY FOR OPPOSITE SIDE SAME TIME GUARD RODS 20 30 BE SURE TO POSITION CABLE 20 BETWEEN THE PULLEY 30 AND THE GUARD RODS AS SHOWN ...
Page 10: ...OWNER S MANUAL PAGE 09 SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5102 ASSEMBLY NOTE FRAME ASSEMBLY 47 8 9 11 ...
Page 11: ...RPL 5102 ASSEMBLY PAGE 10 FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN NOTE OWNER S MANUAL WRENCH TIGHTEN HARDWARE REMOVED FOR CLARITY 58 53 77 27 58 53 64 11 ...
Page 12: ...73 54 73 54 33 54 78 11 18 54 78 OWNER S MANUAL REMOVED FOR CLARITY FRAME ASSEMBLY HAND TIGHTEN HARDWARE RPL 5102 ASSEMBLY NOTE SOME PARTS MAY HAVE BEEN PAGE 11 ...
Page 13: ...3 54 48 48 74 78 18 54 2 NOTE OWNER S MANUAL REMOVED FOR CLARITY RPL 5102 ASSEMBLY HAND TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN PAGE 12 FRAME ASSEMBLY ...
Page 14: ...3 54 78 70 54 11 2 PAGE 13 OWNER S MANUAL REPEAT ASSEMBLY FOR OPPOSITE SIDE REMOVED FOR CLARITY FRAME ASSEMBLY RPL 5102 ASSEMBLY HAND TIGHTEN HARDWARE NOTE SOME PARTS MAY HAVE BEEN ...
Page 15: ...NOTE OWNER S MANUAL REMOVED FOR CLARITY RPL 5102 ASSEMBLY WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN PAGE 14 WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTEN HARDWARE FRAME ASSEMBLY 32 3 78 54 54 71 2 ...
Page 16: ...35 78 75 54 13 54 11 OWNER S MANUAL PAGE 15 SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY FRAME ASSEMBLY RPL 5102 ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE ...
Page 17: ...63 53 63 53 5 7 77 77 53 12 53 77 53 63 53 77 53 63 53 RPL 5102 ASSEMBLY FRAME ASSEMBLY PAGE 16 WRENCH TIGHTEN HARDWARE NOTE REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL ...
Page 18: ...54 76 41 12 54 78 8 RPL 5102 ASSEMBLY REMOVED FOR CLARITY FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE NOTE SOME PARTS MAY HAVE BEEN PAGE 17 OWNER S MANUAL ...
Page 19: ...OWNER S MANUAL NOTE REMOVED FOR CLARITY FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE RPL 5102 ASSEMBLY PAGE 18 SOME PARTS MAY HAVE BEEN 78 75 54 35 12 54 13 ...
Page 20: ...NOTE FRAME ASSEMBLY WRENCH TIGHTEN HARDWARE PAGE 19 SOME PARTS MAY HAVE BEEN OWNER S MANUAL REMOVED FOR CLARITY RPL 5102 ASSEMBLY 54 74 54 54 78 16 54 78 74 12 ...
Page 21: ...40 15 40 14 39 62 78 78 19 39 62 14 FRAME ASSEMBLY OWNER S MANUAL WRENCH TIGHTEN HARDWARE RPL 5102 ASSEMBLY NOTE PAGE 20 ...
Page 22: ...15 78 42 16 19 PAGE 21 OWNER S MANUAL RPL 5102 ASSEMBLY REPEAT ASSEMBLY FOR OPPOSITE SIDE REMOVED FOR CLARITY FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN WRENCH TIGHTEN HARDWARE NOTE ...
Page 23: ...NOTE OWNER S MANUAL REMOVED FOR CLARITY PAGE 22 FRAME ASSEMBLY RPL 5102 ASSEMBLY SOME PARTS MAY HAVE BEEN CABLING PROFILE VIEW 49 15 34 20 NOTE BE SURE THE CABLE 20 IS INSERTED THRU 15 19 AS SHOWN 20 ...
Page 24: ...5102 ASSEMBLY INTO 15 19 REMOVED FOR CLARITY HAND TIGHTEN HARDWARE 49 FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN PAGE 23 OWNER S MANUAL 15 49 20 34 49 34 19 NOTE BE SURE THE CABLE 20 IS INSERTED THRU 15 19 AS SHOWN ...
Page 25: ...NOTE OWNER S MANUAL REMOVED FOR CLARITY RPL 5102 ASSEMBLY WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN PAGE 24 FRAME ASSEMBLY 52 16 60 52 60 22 22 ...
Page 26: ...52 60 16 22 WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN PAGE 25 OWNER S MANUAL REMOVED FOR CLARITY FRAME ASSEMBLY RPL 5102 ASSEMBLY NOTE ...
Page 27: ... WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN NOTE RPL 5102 ASSEMBLY PAGE 26 REMOVED FOR CLARITY OWNER S MANUAL FRAME ASSEMBLY 10 10 46 66 57 53 57 66 46 53 ...
Page 28: ...PAGE 27 OWNER S MANUAL RPL 5102 ASSEMBLY REPEAT ASSEMBLY FOR OPPOSITE SIDE REMOVED FOR CLARITY FRAME ASSEMBLY SOME PARTS MAY HAVE BEEN WRENCH TIGHTEN HARDWARE NOTE 38 50 3 50 38 69 57 53 53 57 69 2 ...
Page 29: ...60 60 52 17 21 52 NOTE OWNER S MANUAL REMOVED FOR CLARITY RPL 5102 ASSEMBLY WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN PAGE 28 FRAME ASSEMBLY ...
Page 30: ...GE 29 FRAME ASSEMBLY RPL 5102 ASSEMBLY OWNER S MANUAL NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OF PULL PIN 6 IS AS SHOWN 6 FRONT VIEW BE SURE THE ORIENTATION 12 12 17 6 61 ...
Page 31: ...PL 5102 ASSEMBLY FRAME AND RETIGHTEN BOLTS SOME PARTS MAY HAVE BEEN WRENCH TIGHTEN HARDWARE PAGE 30 HAND TIGHTENED HARDWARE FRAME ASSEMBLY REMOVED FOR CLARITY NOTE NOW THAT THE RPL 5102 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF NOT IMPORTANT 59 1 2 51 55 3 ...
Page 32: ...D TIGHTENED HARDWARE SOME PARTS MAY HAVE BEEN BE SURE BUMPER 43 STAYS IN MACHINE ADJUSTMENT WRENCH TIGHTEN NUTS 77 78 ONCE DESIRED TENSION IS REACHED REMOVED FOR CLARITY OWNER S MANUAL CONTACT WITH FRAME 11 WRENCH TIGHTEN ALL PREVIOUSLY PAGE 31 LOOSEN NUTS 77 78 43 11 BE SURE BUMPER 43 STAYS IN CONTACT WITH FRAME 11 77 4 ...
Page 33: ...PL 5102 ASSEMBLY PAGE 32 PRE ASSEMBLY 65 56 37 45 23 24 23 14 14 23 45 37 56 65 23 24 31 31 24 24 11 43 54 78 24 24 31 8 54 72 25 25 12 24 24 44 28 17 16 26 26 26 26 24 24 15 19 31 DETAIL VIEW FOR 15 19 36 36 31 31 15 ...
Page 34: ...ER S MANUAL PAGE 33 RPL 5102 ASSEMBLY NOTE ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY DECAL PLACEMENT 90 86 91 81 82 86 79 85 84 80 84 85 83 87 87 89 88 17 ...
Page 35: ...021 0003405 021 0003341 SERIAL DECAL 021 0003320 021 0003113 021 0003135 021 0003008 OWNER S MANUAL RPL 5102 ASSEMBLY PAGE 34 DECAL REFERENCE ...
Page 36: ...OWNER S MANUAL PAGE 35 RPL 5102 ASSEMBLY DECAL REFERENCE CONTINUED 021 0003334 021 0018022 021 0003230 021 0004032 ...
Page 37: ...021 0003691 021 0003725 OWNER S MANUAL RPL 5102 ASSEMBLY PAGE 36 DECAL REFERENCE CONTINUED ...
Page 38: ...RIGHT 1 19 026 01X3419 CURL ARM RIGHT 1 20 010 01C0611 CABLE ASSEMBLY RPL BICEP 133 25 LG 1 21 022 01PD2054 A SEAT PAD ASSEMBLY 1 22 022 01PD2097 A ARM PAD ASSEMBLY 1 23 011 0411001 SET SCREW 1 4 28 X 25 LG SS 4 24 014 0009007 BEARING FLANGED Ø2 00 O D X Ø1 00 I D 10 25 014 0012010 BEARING FLANGED BEARING Ø2 50 O D X Ø1 39 I D 2 26 014 0012013 BEARING BALL BEARING Ø2 44 O D X Ø1 18 I D 4 27 014 00...
Page 39: ...013 0302008 5 16 SAE FLAT WASHER WZ 6 53 013 0402007 3 8 X 22mm FLAT WASHER WZ 34 54 013 0102003 1 2 X 27mm SAE FLAT WASHER WZ 35 55 013 0102023 1 4 INTERNAL LOCK WASHER 2 56 013 0408001 3 8 INTERNAL LOCK WASHER SS 2 57 013 0102022 3 8 INTERNAL LOCK WASHER 6 58 011 0007097 1 4 20UNC X 75 SHCS BZ 2 59 011 0101122 1 4 20UNC X 2 50 BHCS WZ w NYLON PATCH 2 60 011 0107011 5 16 18UNC X 1 25 HHB WZ 6 61 ...
Page 40: ... DECAL PINCH POINT 1 63 X 3 25 VERTICAL 1 81 021 0003135 DECAL WARNING 1 50 X 6 69 1 82 021 0003230 DECAL HOIST 1 63 X 5 93 1 83 021 0003320 DECAL 800 LB WEIGHT RATING 1 63 X 1 63 1 84 021 0003334 DECAL HOIST 3 90 X 14 25 2 85 021 0003341 DECAL PINCH POINT 1 07 X 2 13 HORIZONTAL 2 86 021 0003405 DECAL ROX 2 87 021 0003725 DECAL Ø 1 44 RED PIVOT POINT 2 88 021 0004032 DECAL ADJUST 1 7 VERTICAL TXT ...
Page 41: ... S MANUAL PAGE 40 RPL 5102 ASSEMBLY BZ Black Zinc WZ White Zinc HHB Hex Head Bolt FHCS Flat Head Cap Screw BHCS Button Head Cap Screw SHCS Socket Head Cap Screw SHSS Socket Head Shoulder Screw ABBREVIATIONS ...
Page 42: ...2 4 1 4 4 4 1 2 4 4 3 4 3 1 4 2 1 4 2 3 4 1 3 4 1 1 4 3 3 1 2 2 1 2 2 3 4 3 3 1 2 2 1 2 3 1 4 2 1 4 1 1 2 1 3 4 1 1 1 2 1 1 1 4 2 2 5 16 HHB 0 0 3 8 HHB 3 1 4 3 3 1 2 2 1 4 2 1 2 3 1 4 2 1 4 2 3 4 1 1 2 1 1 1 4 1 3 4 1 1 4 2 3 1 2 2 1 2 3 1 1 2 1 2 0 1 2 HHB 0 1 2 SHSS 2 3 4 1 3 4 3 3 4 3 3 4 3 3 4 3 3 4 BOLT SIZING CHART ...
Page 43: ...OWNER S MANUAL PAGE 42 RPL 5102 ASSEMBLY 3 3 8 BHCS 1 4 HHB 0 1 1 1 4 3 4 1 1 2 0 1 0 1 2 FHCS 0 3 8 FHCS 3 8 SHCS 1 3 4 2 3 4 3 4 1 1 4 3 4 0 1 2 1 4 1 1 2 2 2 1 2 1 3 4 3 4 CONTINUED BOLT SIZING CHART ...
Page 44: ...AT WASHER LARGE USS 25mm 013 0002004 3 8 FLAT WASHER SMALL SAE 21mm 013 0102020 3 8 LOCK WASHER 1 SHIM WASHER 016 0009003 013 0102019 1 4 LOCK WASHER 026 01M0238 2 ALUMINUM FLATHEAD CAP 013 0102028 3 8 CURVED WASHER 013 0102004 5 16 FLAT WASHER LARGE USS 22mm 013 0402007 3 8 FLAT WASHER 22mm O D 1 1 16 013 0003004 FENDER WASHER 014 0018002 1 LONG SPACER 013 0102003 1 2 FLAT WASHER SMALL SAE 27mm 0...
Page 45: ...026 01M0551 1 LONG HEAVY FLANGED SPACER 026 01M0788 81 LONG HEAVY FLANGED SPACER 026 01M0780 65 LONG HEAVY FLANGED SPACER 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0789 44 LONG HEAVY FLANGED SPACER 026 01M0762 1 1 2 LONG HEAVY FLANGED SPACER 026 01M0768 1 1 4 LONG HEAVY FLANGED SPACER 026 01M0239 1 5 8 ALUMINUM FLATHEAD CAP 026 01M0240 1 3 8 ALUMINUM FLATHEAD CAP 026 01M0600 625 LONG FL...
Page 46: ... Weight Stack Pins ROUTINE Inspect All Decals Inspect Accessory Bars and Handles Inspect Cables or Belts and their tension Inspect All Nuts and Bolts Tighten if needed MAINTENANCE SCHEDULE WEEKLY MONTHLY MONTHLY YEARLY 6 MONTHS 6 MONTHS 3 MONTHS 3 MONTHS 3 MONTHS YEARLY 3 YEARS YEARLY Inspect Anti Skid Surface Clean and Wax All Glossy Finishes Repack with Grease Linear Bearings Clean Lubricate Gui...
Page 47: ... designed to supply secure footing and need to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables i...
Page 48: ...ce training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injury and to ensure that you work the proper muscle groups Know your limitations If you are new to weight training or are embarking on an exe...
Page 49: ...WNER S MANUAL RPL 5102 ASSEMBLY PAGE 48 Totals S Sets R Repetition per set W Weight used WEIGHT TRAINING EXERCISE LOG R R W S R W W S R W S S R R W W S S R W W S W S R R W S R S R W W S R Date Exercise S ...
Page 50: ... or consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including ...
