Hoist Fitness ROC-IT RPL-5101-A Owner'S Manual Download Page 14 | Manualshive

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- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.

NOTE:
- WRENCH TIGHTEN HARDWARE.

FRAME ASSEMBLY

PAGE 13

OWNER'S MANUAL

RPL-5101-A ASSEMBLY

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Summary of Contents for ROC-IT RPL-5101-A

Page 1: ...DE MACHINE CODE OWNER S MANUAL OWNER S MANUAL OWNER S MANUAL OWNER S MANUAL Note Both Serial Number and Model Number are Required when Ordering Parts Note Both Serial Number and Model Number are Required when Ordering Parts Note Both Serial Number and Model Number are Required when Ordering Parts Note Both Serial Number and Model Number are Required when Ordering Parts B04 B04 B04 B04 RPL 5101 A P...

Page 2: ...E 01 RPL 5101 A ASSEMBLY LIMITED WARRANTY INSTRUCTIONS FRAME ASSEMBLY MACHINE ADJUSTMENT PRE ASSEMBLY DECAL PLACEMENT DECAL REFERENCE PART LIST ABBREVIATIONS BOLT SIZING CHART WASHER SIZING CHART MAINTENANCE SCHEDULE GENERAL MAINTENANCE INFORMATION WEIGHT TRAINING TIPS CONTENTS ...

Page 3: ...ey Wrench Set TOOLS REQUIRED Level Tape Measure Rubber Mallet Adjustable Wrench 1 2 9 16 and 3 4 Sockets Before beginning assembly please take the time to read instructions thoroughly Please use the various lists in this manual to make sure that all parts have been included in your shipment When ordering use part number and description from the lists Use only HOIST replacement parts when servicing...

Page 4: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK PAGE 03 OWNER S MANUAL RPL 5101 A ASSEMBLY ...

Page 5: ...OWNER S MANUAL PAGE 04 RPL 5101 A ASSEMBLY FRAME ASSEMBLY ...

Page 6: ...58 58 82 48 49 49 74 58 14 3 2 74 23 10 HAND TIGHTEN HARDWARE NOTE FRAME ASSEMBLY OWNER S MANUAL PAGE 05 RPL 5101 A ASSEMBLY ...

Page 7: ...62 11 71 57 57 81 11 13 14 57 12 30 57 81 73 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE OWNER S MANUAL RPL 5101 A ASSEMBLY PAGE 06 ...

Page 8: ... SOME PARTS MAY HAVE BEEN NOTE HAND TIGHTEN HARDWARE REMOVED FOR CLARITY FRAME ASSEMBLY OWNER S MANUAL PAGE 07 RPL 5101 A ASSEMBLY 36 82 58 37 58 14 58 76 58 16 58 82 58 3 76 2 75 82 ...

Page 9: ...ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5101 A ASSEMBLY PAGE 08 9 58 58 82 16 79 78 58 58 82 ...

Page 10: ...13 58 58 82 18 9 58 79 80 WRENCH TIGHTEN HARDWARE NOTE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY FRAME ASSEMBLY OWNER S MANUAL PAGE 09 RPL 5101 A ASSEMBLY ...

Page 11: ...FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY OWNER S MANUAL RPL 5101 A ASSEMBLY PAGE 10 17 82 58 58 9 16 79 ...

Page 12: ...75 58 58 82 82 58 58 15 17 14 79 SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY NOTE WRENCH TIGHTEN HARDWARE FRAME ASSEMBLY PAGE 11 OWNER S MANUAL RPL 5101 A ASSEMBLY ...

Page 13: ...69 57 8 57 81 57 81 69 57 56 6 19 99 66 4 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL RPL 5101 A ASSEMBLY PAGE 12 ...

Page 14: ... SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY NOTE WRENCH TIGHTEN HARDWARE FRAME ASSEMBLY PAGE 13 OWNER S MANUAL RPL 5101 A ASSEMBLY 20 56 34 45 99 65 ...

Page 15: ...15 69 60 57 69 60 57 45 FRAME ASSEMBLY NOTE WRENCH TIGHTEN HARDWARE SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY RPL 5101 A ASSEMBLY OWNER S MANUAL PAGE 14 ...

Page 16: ...WRENCH TIGHTEN HARDWARE NOTE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN FRAME ASSEMBLY REPEAT ASSEMBLY FOR OPPOSITE SIDE OWNER S MANUAL PAGE 15 RPL 5101 A ASSEMBLY 60 39 54 57 72 3 2 60 100 101 57 102 ...

Page 17: ...LL PREVIOUSLY WRENCH TIGHTEN HARDWARE NOTE OWNER S MANUAL RPL 5101 A ASSEMBLY PAGE 16 IMPORTANT NOW THAT THE RPL 5101 A IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR IF NOT IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE ALIGN THE FRAME AND RETIGHTEN BOLTS ...

Page 18: ...SEMBLY 10 SO THAT IT IS IN CONTACT WITH THE DUAL HOLE BUMPER 53 AS SHOWN IN DETAIL A ONCE LIMITING STOP IS PROPERLY ADJUSTED WRENCH TIGHTENJAM NUT 23 BE SURE THE BOTTOM DUAL HOLE BUMPER 53 OF THE LIFT ARM ASSEMBLY REMAINS IN CONTACT WITH BASE FRAME ASSEMBLY 14 AS SHOWN IN DETAIL B 53 14 DETAIL B 53 10 23 DETAIL A ...

Page 19: ... A ASSEMBLY PAGE 18 70 51 50 33 38 5 24 9 68 22 26 26 18 27 17 27 26 13 82 58 53 53 58 16 29 82 58 53 14 31 6 15 46 29 52 26 29 22 25 29 26 40 29 29 26 41 29 28 27 42 28 26 40 29 26 26 40 26 28 27 43 28 61 77 105 11 47 103 101 57 60 102 7 ...

Page 20: ...90 88 94 93 84 85 90 92 93 94 86 83 97 89 87 ALL DECALS ARE CENTERED NOTE REMOVED FOR CLARITY SOME PARTS MAY HAVE BEEN DECAL PLACEMENT UNLESS OTHERWISE STATED OWNER S MANUAL PAGE 19 RPL 5101 A ASSEMBLY 95 DETAIL A ...

Page 21: ...DECAL REFERENCE OWNER S MANUAL RPL 5101 A ASSEMBLY PAGE 20 021 0003544 021 0003008 021 0003334 021 0003135 021 0003230 021 0018022 ...

Page 22: ...021 0003416 021 0003093 021 0003687 021 0003341 021 0003417 021 0003113 021 0003427 SERIAL DECAL 021 0003320 DECAL REFERENCE CONTINUED OWNER S MANUAL PAGE 21 RPL 5101 A ASSEMBLY ...

Page 23: ... THIS PAGE WAS INTENTIONALLY LEFT BLANK RPL 5101 A ASSEMBLY OWNER S MANUAL PAGE 22 ...

Page 24: ...BLY 1 18 026 01X5466 FRAME LINK ASSEMBLY 1 19 022 01PD2054 A SEAT PAD ASSEMBLY 1 20 022 01PD2114 A M BACK PAD ASSEMBLY 1 22 011 0411001 SET SCREW 1 4 28 X 25 LG SS 4 23 012 0503001 1 2 13 FLANGED NUT Ni 1 24 014 0011001 NYLINER BUSHING Ø 1 09 O D X Ø 1 00 I D X 1 13 LG 2 25 014 0011002 BUSHING Ø1 09 O D X Ø1 00 I D X 1 13 LG 2 26 014 0012014 BEARING FLANGELESS 25mm I D 10 27 014 0012015 BEARING FL...

Page 25: ...HER Ni 14 61 013 0402011 3 8 SPLIT LOCK WASHER SS 2 62 011 0007097 1 4 20UNC X 75 SHCS BZ 2 63 011 0701083 1 4 20UNC X 2 50 BHCS Ni w NYLON PATCH 2 65 011 0701003 5 16 18UNC X 1 00 BHCS Ni 4 66 011 0701004 5 16 18UNC X 1 25 BHCS Ni 2 67 011 0704001 3 8 16UNC X 75 SQUARE HEAD Ni 1 68 011 0401003 3 8 16UNC X 75 SHB SS 2 69 011 0701020 3 8 16UNC X 1 00 BHCS Ni 12 70 011 0401002 3 8 16UNC X 1 25 BHCS ...

Page 26: ...DECAL 800 LB WEIGHT RATING 1 63 X 1 63 1 89 021 0003334 DECAL HOIST 3 88 X 14 45 2 90 021 0003341 DECAL PINCH POINT 1 07 X 2 13 HORIZONTAL 2 92 021 0003416 DECAL WIDE 2 93 021 0003417 DECAL NARROW 2 94 021 0003427 DECAL ADJUST 2 95 021 0003544 DECAL ADJUST 1 5 VERTICAL TXT 1 96 021 0003687 RPL 5101 SEATED DIP PLACARD 1 97 021 0018022 DECAL HOISTFITNESS COM LOGO 1 98 SERIAL DECAL DECAL HOIST SERIAL...

Page 27: ...S Stainless Steel WZ White Zinc OWNER S MANUAL PAGE 26 RPL 5101 A ASSEMBLY SHSS Socket Head Shoulder Screw Low Head SHCS Low Head Socket Head Cap Screw SHCS Socket Head Cap Screw BHCS Button Head Cap Screw FHCS Flat Head Cap Screw HHB Hex Head Bolt ...

Page 28: ...HCS RECOMMENDED TORQUE RANGE 19 26 ft lbs 1 2 BHCS RECOMMENDED TORQUE RANGE 47 65 ft lbs 1 4 FHCS RECOMMENDED TORQUE RANGE 5 7 ft lbs 3 8 FHCS RECOMMENDED TORQUE RANGE 19 26 ft lbs 1 2 FHCS RECOMMENDED TORQUE RANGE 47 65 ft lbs 3 8 SHCS RECOMMENDED TORQUE RANGE 39 49 ft lbs 5 16 SHCS RECOMMENDED TORQUE RANGE 23 29 ft lbs 1 4 SHCS RECOMMENDED TORQUE RANGE 11 14 ft lbs 1 4 LOW HEAD SHCS RECOMMENDED ...

Page 29: ...LAT WASHER SMALL SAE 21mm 013 0102020 3 8 LOCK WASHER 1 SHIM WASHER 016 0009003 013 0102019 1 4 LOCK WASHER 026 01M0238 2 ALUMINUM FLATHEAD CAP 013 0102028 3 8 CURVED WASHER 013 0102004 5 16 FLAT WASHER LARGE USS 22mm 013 0402007 3 8 FLAT WASHER 22mm O D 1 1 16 013 0003004 FENDER WASHER 014 0018002 1 LONG SPACER 013 0102003 1 2 FLAT WASHER SMALL SAE 27mm 013 0102018 1 2 LOCK WASHER WASHER SIZING C...

Page 30: ...6 01M0788 81 LONG HEAVY FLANGED SPACER 026 01M0780 65 LONG HEAVY FLANGED SPACER 026 01M0761 1 11 16 LONG HEAVY FLANGED SPACER 026 01M0789 44 LONG HEAVY FLANGED SPACER 026 01M0762 1 1 2 LONG HEAVY FLANGED SPACER 026 01M0768 1 1 4 LONG HEAVY FLANGED SPACER 026 01M0239 1 5 8 ALUMINUM FLATHEAD CAP 026 01M0240 1 3 8 ALUMINUM FLATHEAD CAP 026 01M0600 625 LONG FLANGED SPACER WASHER SIZING CHART CONTINUED...

Page 31: ... Pins Snap Locks Swivels Weight Stack Pins ROUTINE Inspect All Decals Inspect Accessory Bars and Handles Inspect Cables or Belts and their tension Inspect All Nuts and Bolts Tighten if needed MAINTENANCE SCHEDULE WEEKLY MONTHLY MONTHLY YEARLY 6 MONTHS 6 MONTHS 3 MONTHS 3 MONTHS 3 MONTHS YEARLY 3 YEARS YEARLY Inspect Anti Skid Surface Clean and Wax All Glossy Finishes Repack with Grease Linear Bear...

Page 32: ...d to be replaced if they appear worn or become slippery Belts and Cables Hoist uses only high quality belt and mil spec cables Visually inspect the belts and cables for fraying cracking peeling or discoloration While the machine is not in use carefully run your fingers along the belt or cable to feel for thinning or bulging areas Replace belts and cables immediately at the first signs of damage or...

Page 33: ... is right for you prior to starting you will contribute significantly to your success Warm up properly before engaging in weight resistance training Stretching yoga jogging calisthenics or other cardiovascular exercise can help prepare your body for the heavier workload of lifting weights Learn how to perform the exercise correctly before using heavy weight Correct form is important to avoid injur...

Page 34: ...tals S Sets R Repetition per set W Weight used WEIGHT TRAINING EXERCISE LOG R R W S R W W S R W S S R R W W S S R W W S W S R R W S R S R W W S R Date Exercise S OWNER S MANUAL PAGE 33 RPL 5101 A ASSEMBLY ...

Page 35: ... consult with you fitness product dealer to establish if a product is made for commercial use or not Using a non commercial product in a commercial setting can result in serious injury or death Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any...

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