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ACCESSORIES

Reversible V-Groove Drive Rolls
for Mild Steel Wire

#202925

.023 and .030 /.035 in. (0.6 mm and 0.8/0.9 mm)

#407230-004

.023 and .045 in. (0.6 –1.1 mm)

Reversible V-Knurled Drive Rolls

#193330

.030 and .035 in. (0.8 and 0.9 mm)

#193331

.039 –.045 in. and .052–1/16 in. 
(1.0 –1.1 and 1.3–1.6 mm)

MIG GUN AND ACCESSORIES

M-25 Replacement Gun
#169596  

12 ft. (3.7 m)

Gun designed to run .030 – .035 in.
(0.8 – 0.9 mm) wire.

#169599  

15 ft. (4.6 m)

Gun designed to run .035– .045 in.
(0.9– 1.2 mm) wire.

Both guns are rated at 250 amps, 100% duty
cycle using CO

2

gas, and 250 amps, 60% duty

cycle using mixed gas.

Contact Tips  

(See chart on below)

Nozzle  

(See chart below)

Adapter  

(See chart below)

Replacement Liners    

(See chart below)

SPOOL GUN AND ACCESSORIES

Hobart Spool Gun 3545-20   #300144

1 lb. spool gun rated at 200 A, 60% duty cycle.
Includes 20 ft. cable assembly. When combined
with Ironman 250, this spool gun welds with
.030 – .047 in. wire on 14 ga – 3/8 in. thick
aluminum.

Contact Tips (5 per package)
#199387

For .030 in. (0.8 mm) wire.

#199388 

For .035 in. (0.9 mm) wire.

#199389

For .047 in. (1.2 mm) wire.

Nozzle    #199386

Drive Roll (1)    

#186413 

For .030/.035 in.

(0.8/0.9 mm) wire.

#199396

For .047 in. 

(1.2 mm) wire.

Push Roll (1)    

#186414 

For .030/.035 in.

(0.8/0.9 mm) wire.

#199397 

For .047 in. 

(1.2 mm) wire.

CONSUMABLES

Item

Hobart Package Part #*

Miller Package Part #**

Contact Tips

.023/.025 in. (0.6 mm)

#770174 (5 per package)

#087 299 (10 per package)

.030 in. (0.8 mm)

#770177 (5 per package)

#000 067 (10 per package)

.035 in. (0.9 mm)

#770180 (5 per package)

#000 068 (10 per package)

.045 in. (1.2 mm)

#770183 (5 per package)

#000 069 (10 per package)

Flush Nozzle  

5/8 in. (16 mm) orifice

#196138 (2 per package) 

#169 726

Tip Adapter

#770403

#169 728

Replacement Liners

.023/.025 in. (0.6 mm)

#196139

#194 010

.030/.035 in. (0.8/0.9 mm)

#196139

#194 011

.035/.045 in. (0.9/1.2 mm)

#196140

#194 012

*Available at farm and tool supply retailers.
**Available at Hobart/Miller welding distributors.

Summary of Contents for IronMan 250

Page 1: ...angeover time reducing overall costs For greater accessibility to wire feeder panel for spool and feed roll changes increasing productivity and operator appeal Allows for precise adjustment of penetration and weld bead shape Amperage draw of 35 amps at rated load of 230 V input saves energy Ready to set up and weld comes complete with wire feeder running gear cylinder rack regulator flow gauge MIG...

Page 2: ...YCLE 10 20 30 40 50 60 70 80 90 100 500 450 400 350 300 250 200 150 100 50 DUTY CYCLE CHART DC AMPERES 0 100 150 200 250 300 350 40 35 30 25 20 15 10 5 VOLT AMP CURVES 50 0 DC VOLTS 1 2 3 1 Wire Speed Control 2 Voltage Control 3 Power Switch ...

Page 3: ...hen combined with Ironman 250 this spool gun welds with 030 047 in wire on 14 ga 3 8 in thick aluminum Contact Tips 5 per package 199387 For 030 in 0 8 mm wire 199388 For 035 in 0 9 mm wire 199389 For 047 in 1 2 mm wire Nozzle 199386 Drive Roll 1 186413 For 030 035 in 0 8 0 9 mm wire 199396 For 047 in 1 2 mm wire Push Roll 1 186414 For 030 035 in 0 8 0 9 mm wire 199397 For 047 in 1 2 mm wire CONSU...

Page 4: ...pg 3 Nozzles See chart on pg 3 Reversible V Groove Drive Rolls See chart on pg 3 Reversible V Knurled Drive Roll See chart on pg 3 Date Total Quoted Price Litho in USA DISTRIBUTED BY The IronMan 250 comes complete with Constant voltage DC power source Built in wire feeder 12 ft 250 amp MIG welding gun Regulator flow gauge 5 ft gas hose Sample spool of solid welding wire 10 ft primary input cable w...

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