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IronMan

250

Complete Single-Phase MIG Welding Package

211805

May 2008

PROCESSES

MIG (GMAW)
Welding

Flux Cored (FCAW)
Welding

T

he IronMan

250 is a powerful welding package

that is versatile and easy to use. It is equipped

with many outstanding features.

Welds 22 gauge up to 1/2 in. (13 mm) thick steel.
Excellent aluminum welding with optional 
Hobart Spool Gun 3545-20.
Seven-tap voltage control allows for a smooth,
easy-to-control arc.
Infinite wire feed speed control for precise
adjustment of penetration and weld bead shape.
Comes complete with 250 amp gun and built-in
running gear/cylinder rack.
Handles wire spools up to 45 lb. — wire feed
speed adjusts from 90 to 750 IPM.
Built-in thermal overload protects the unit.
Reversible drive rolls: two grooves for three wire
sizes on one drive roll. Decreases spare parts and
changeover time.
Hinged door for easy access to wire drive system
for spool and drive roll changes.

FEATURES

BENEFITS

Makes controls easy to see and access.

Excellent short arc performance with easy to control weld puddle.

Increases machine output for higher productivity.

Higher machine output duty cycle, increasing productivity with longer welding periods. Versatile for MIG and 
Flux Cored, gas or gasless welding applications. Can weld at higher amps at lower duty cycle.

Simplified and accurate adjustments. Maximizes amount of control. Allows for smooth arc with high operator appeal.

Excellent for pushing soft aluminum wires. 

50% less stocking of drive rolls. Standard, one-piece drive roll decreases spare parts and changeover time, 
reducing overall costs.

For greater accessibility to wire feeder panel for spool and feed roll changes, increasing productivity and operator appeal.

Allows for precise adjustment of penetration and weld bead shape.

Amperage draw of 35 amps at rated load of 230 V input saves energy.

Ready to set up and weld: comes complete with wire feeder, running gear, cylinder rack, regulator/flow gauge, 
MIG gun, cable and clamp, extra tips.

Five-year warranty on transformers, stabilizers and generators; three years on electronics (drive motors, rectifiers);
and one year on guns (MIG and plasma torches).

Sloped front panel

Arc performance

Increased amperage output

Increased duty cycle: rated at 
200 amps @ 60% duty cycle, 
and wide amperage range

7-position voltage control

Optional Hobart Spool Gun 3545-20

Reversible drive rolls: two grooves for
two wire sizes on one drive roll

Hinged feeder panel

Infinite wire feed control

Low amperage draw

Comes complete with 
factory installed features

Hobart’s 5/3/1 Industrial Warranty

Certified by Canadian Standards Association to both Canadian and U.S. Standards.

Hobart Welders

An Illinois Tool Works Company

U.S. Distributor Sales

Phone 920-735-4576

FAX 800-637-2315

Hobart Retail Sales

Phone 800-332-3281

FAX 937-332-4161

Canadian Sales

Phone 888-489-9353

FAX 519-421-0480

International Sales

Phone 920-735-4509

FAX 920-735-4125

Web Site

HobartWelders.com

Rated Output

200 A, 24 V DC at 60% duty cycle

Open Circuit 
Voltage

35 V

Current Range

30 – 250 amps

Dimensions

H: 31-1/4 in. (794 mm)
W: 18-7/8 in. (479 mm)
D: 36-1/2 in. (927 mm)

Amperes Input at Rated Load
200 V 230 V

KVA

KW

40

35

8 6.8

Wire Feed
Speed Range

90 – 750 IPM

Net Weight

195 lb. (88 kg)

SPECIFICATIONS

(SUBJECT TO CHANGE WITHOUT NOTICE.)

INDUSTRIAL

Summary of Contents for IronMan 250

Page 1: ...angeover time reducing overall costs For greater accessibility to wire feeder panel for spool and feed roll changes increasing productivity and operator appeal Allows for precise adjustment of penetration and weld bead shape Amperage draw of 35 amps at rated load of 230 V input saves energy Ready to set up and weld comes complete with wire feeder running gear cylinder rack regulator flow gauge MIG...

Page 2: ...YCLE 10 20 30 40 50 60 70 80 90 100 500 450 400 350 300 250 200 150 100 50 DUTY CYCLE CHART DC AMPERES 0 100 150 200 250 300 350 40 35 30 25 20 15 10 5 VOLT AMP CURVES 50 0 DC VOLTS 1 2 3 1 Wire Speed Control 2 Voltage Control 3 Power Switch ...

Page 3: ...hen combined with Ironman 250 this spool gun welds with 030 047 in wire on 14 ga 3 8 in thick aluminum Contact Tips 5 per package 199387 For 030 in 0 8 mm wire 199388 For 035 in 0 9 mm wire 199389 For 047 in 1 2 mm wire Nozzle 199386 Drive Roll 1 186413 For 030 035 in 0 8 0 9 mm wire 199396 For 047 in 1 2 mm wire Push Roll 1 186414 For 030 035 in 0 8 0 9 mm wire 199397 For 047 in 1 2 mm wire CONSU...

Page 4: ...pg 3 Nozzles See chart on pg 3 Reversible V Groove Drive Rolls See chart on pg 3 Reversible V Knurled Drive Roll See chart on pg 3 Date Total Quoted Price Litho in USA DISTRIBUTED BY The IronMan 250 comes complete with Constant voltage DC power source Built in wire feeder 12 ft 250 amp MIG welding gun Regulator flow gauge 5 ft gas hose Sample spool of solid welding wire 10 ft primary input cable w...

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