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Hobart 500285-001, Operation And Maintenance Manual

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Hobart 500285-001 Operation And Maintenance Manual Download Page 56

Chapter 2-4

November 1, 2000

Page 2

Revised 07/01

OM-2094 / Operation and Maintenance Manual
Jet-Ex 5D / Series 500285 / Generator Set

2

7

1

3

4

5

6

9

8

10

1. Fuel Tank Support
2. Fuel Tank
3. Control Panel
4. Rectifier Assembly
5. Generator

6. Frame
7. Engine
8. Air Cleaner
9. Battery
10. Contactor

Generator Set Components

Figure 1

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Summary of Contents for 500285-001

Page 1: ...d unused Hobart Ground Power Equipment hereinafter called the PRODUCT is of good workmanship and is free from mechanical defects Operation and Maintenance Manual Hobart Brothers Company Ground Power D...

Page 2: ...nd his employees and by no other persons and therefore there shall be no third party beneficiary to this warranty 6 A claim of defects in any PRODUCT covered by this warranty is subject to HOBART fact...

Page 3: ...an fatally shock a person Have a certified electrician verify that the equipment is adequately grounded and learn what terminals and parts are electrically HOT Avoid hot spots on machine Use proper sa...

Page 4: ...s and fuel or unsafe operating or fueling conditions a Electrical Short Circuits and Overloads Overloaded or shorted equipment can become hot enough to cause fires by self destruction or by causing ne...

Page 5: ...if available and have victim lie down FOR ELECTRICAL SHOCK turn off power Remove victim if not breathing begin artificial respiration preferably mouth to mouth If no detectable pulse begin external h...

Page 6: ...rnings November 1 2000 Page 4 Revised 03 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r...

Page 7: ...and sub headings as required For example a portion of the Description Section might logically follow this arrangement and paragraphing Section 1 Description 1 Engine Generator and Controls a Interior...

Page 8: ...mber for example 2 3 1 Fig 4 tells the user that the information is in Chapter Section 2 3 and to refer to item 1 in Figure 4 Once a Figure number reference has been established the Figure number is n...

Page 9: ...or Shipping 1 Preparation for Use 1 General 1 Inspection Check 1 Output Cable Requirements and Installation 1 Preparation for Storage 3 General 3 Temporary Storage 3 Long Time Storage 3 Preparation f...

Page 10: ...dge Removal 4 Air Filter Cartridge Installation 4 Servicing the Fuel Filter 4 Drive Belt Service 4 Engine Cooling System 4 Radiator Cap Removal 5 Rust Inhibitor 5 Antifreeze 5 Battery Service 5 Genera...

Page 11: ...3 Major Overhaul Section 1 Flexible Coupling 1 General 1 Coupling Screws Routine Coupling Maintenance 2 Disassembly 3 Separate Engine and Generator 3 Remove Coupling Assembly 3 Coupling Service 4 Cou...

Page 12: ...and Abbreviations 1 Section 4 Numerical Parts List 1 Explanation of Numerical Parts List 1 Chapter 5 Manufacturer s Literature Appendix A Options Features Table of Contents November 1 2000 Page 4 Revi...

Page 13: ...external 28 5 Volts DC power receptacle 2 Special Features a Standard The Soft Start current limiting feature recommended by most aircraft engine manufacturers provides the operator with controls to l...

Page 14: ...d 07 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Jet Ex 5D Generator Set Figure 1 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 15: ...commended ASTM D975 66T Numbers 1D or 2D Displacement 238 cubic inches 3 9 liters Rated Power at 2200 RPM 100 Horsepower 75 kW Oil Capacity without filter change 11 5 quarts 10 9 liters Coolant Capaci...

Page 16: ...rts the fuel tank 2 and provides a mounting frame for the load contactor 10 and output terminals The radiator 7 Figure 4 is mounted to the front canopy and frame b Engine 1 General The engine used in...

Page 17: ...tor Set 2 7 1 3 4 5 6 9 8 10 1 Fuel Tank Support 2 Fuel Tank 3 Control Panel 4 Rectifier Assembly 5 Generator 6 Frame 7 Engine 8 Air Cleaner 9 Battery 10 Contactor Generator Set Components Figure 2 T...

Page 18: ...anual Jet Ex 5D Series 500285 Generator Set 4 5 2 1 3 1 Muffler 2 Alternator 3 Oil filter 4 Starter 5 Starter solenoid Generator Set Components Left Side Figure 3 T o O r d e r P a r t s C a l l 1 8 8...

Page 19: ...2 6 7 1 4 5 3 1 Fuel filter 2 Air cleaner 3 Throttle control assembly 4 Oil pressure sender 5 Oil pressure switch 20 psi 138 kPA 6 Water Temp Switch 7 Radiator Generator Set Components Right Side Fig...

Page 20: ...the fault occurs and column three tells how to return the generator set to service ENGINE FAULTS Engine Fault Condition What This Fault Condition Does To Put the Generator Set Back into Service Over T...

Page 21: ...r is bolted to the engine flywheel housing d Rectifier Assembly The Rectifier Assembly 4 Figure 2 consists of two aluminum heat sinks with six diodes on each heat sink The rectifier assembly converts...

Page 22: ...S408 9 CURRENT LIMITING CONTROL potentiometer R402 10 SPEED CONTROL toggle switch S406 11 ENGINE ON lamp DS407 12 ENGINE START push button switch S401 13 ENGINE CIRCUIT toggle switch S404 14 ENGINE CI...

Page 23: ...ased to the center ON position In this position the switch provides holding current to the load contactor to keep it closed Protective devices in the load contactor circuit provide protection against...

Page 24: ...1 1 November 1 2000 Page 12 Revised 07 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 25: ...use F402 The ENGINE CIRCUIT fuse 20 amp protects the engine circuitry 15 WATER TEMPERATURE gauge M404 The WATER TEMPERATURE gauge indicates the engine coolant temperature and is actuated by a temperat...

Page 26: ...mp F406 F408 5 Voltage build up fuse 10 Amp F405 6 Voltage regulator fuse 10 Amp F403 7 Throttle solenoid fuse 20 Amp Slo Blo F409 8 Control Panel Lights DS401 DS402 DS420 9 Rectifier Harness Connecto...

Page 27: ...Rectifier Harness Connector J43 Provides connections between the control box and the Rectifier assembly 10 Engine Harness Connectors J46 J47 Provides connections between the control box and engine com...

Page 28: ...1 1 November 1 2000 Page 16 Revised 07 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 29: ...olant The radiator cap is located under the hinged door at the front of the unit on the top canopy The coolant level should be approximately one inch below the filler neck to allow for sufficient capa...

Page 30: ...door Set aside Loosen the output cable clamp and thread the lugged end of the output cable through the opening in the right side of the unit Connect the POSITIVE cable lead to the output terminal on t...

Page 31: ...l that is strong enough to resist puncture damage from air pressure c Long Time Storage 1 Engine Protection The Jet Ex 5D generator set may be stored for long periods if the engine is given proper pro...

Page 32: ...Chapter 1 2 November 1 2000 Page 4 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o...

Page 33: ...crankcase oil and radiator coolant See the Engine Manufactures User s Manual for specifications 2 Inspect the unit thoroughly to be sure it is in proper working order Check all fuel lines and wire co...

Page 34: ...CURRENT LIMITING CONTROL potentiometer R402 10 SPEED CONTROL toggle switch S406 11 ENGINE ON lamp DS407 12 ENGINE START push button switch S401 13 ENGINE CIRCUIT toggle switch S404 14 ENGINE CIRCUIT F...

Page 35: ...system will get very hot and cause severe burns if touched d Generator Operation Figure 1 1 Place speed control switch 10 in RATED RPM up position Engine speed will be 2500 RPM and the generator will...

Page 36: ...rating outdoors take steps to prevent the entry of snow water and ice into the fuel containers c Cooling system Prior to cold weather drain and flush the cooling system to remove accumulations of rust...

Page 37: ...salt water atmosphere keep the side doors on the canopy closed when not in use It is advisable to keep the unit covered with a tarpaulin if available when not in use Salt water should be wiped from th...

Page 38: ...Chapter 1 3 November 1 2000 Page 6 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o...

Page 39: ...eet will provide a record of maintenance specific operation c Time Intervals The schedule is based on both hours of operation and calendar intervals These two intervals are not necessarily the same Th...

Page 40: ...harge alternator X Check wiring and connections X Check starter motor X Check battery terminals and connectors X Electrical system 28 5V DC Check indicating light X Check operation of all instruments...

Page 41: ...ne oil and coolant levels Every month check generator for amperage and voltage output Blow out generator windings with compressed air not over 25 psi 172 kPa pressure or remove with a suction type cle...

Page 42: ...2 1 November 1 2000 Page 4 Revised 03 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 43: ...ic lubrication A few drops of oil may be required on the clear plexiglass cover hinge occasionally to insure free and quiet operation e Engine Although the engine and its accessories require no more a...

Page 44: ...anual Jet Ex 5D Spec 7500285 Generator Set Check oil daily Check crankcase oil daily change 200 hours Change oil filter after 200 hours Lubrication Chart Figure 1 T o O r d e r P a r t s C a l l 1 8 8...

Page 45: ...ion and oil will drain readily without clinging to internal surfaces DO NOT use solvents as flushing oils in running engines NOTE Change the oil filter each time the oil is changed 250 hours 4 Change...

Page 46: ...ir cleaner from the intake hose DO NOT attempt to clean or re use old cartridge b Cartridge Installation 1 Attach the new air filter cartridge to the intake hose and tighten the clamp 2 Secure the air...

Page 47: ...en removed from a unit to sit on concrete ground or metal unless proper insulation is provided A wooden platform or board will provide sufficient insulation 2 Maintain stored batteries in a charged co...

Page 48: ...y Starter Tester Connect battery to the tester according to instructions furnished with the instrument Test battery according to tester instructions If the test determines that the battery has accepta...

Page 49: ...ing or roughness of slip rings may be caused by grit or abrasive substance in brushes or by oil on the rings Moderately rough slip rings can be smoothed by holding grade 00 flint paper against their s...

Page 50: ...2 2 November 1 2000 Page 8 Revised 08 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Spec 7500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 51: ...ne oil level 3 Check coolant level 4 Check battery water level if required 5 Check for sufficient fuel 6 Check drive belts Each belt should have approximately 1 2 inch 13 mm slack 7 Inspect all wiring...

Page 52: ...S408 9 CURRENT LIMITING CONTROL potentiometer R402 10 SPEED CONTROL toggle switch S406 11 ENGINE ON lamp DS407 12 ENGINE START push button switch S401 13 ENGINE CIRCUIT toggle switch S404 14 ENGINE CI...

Page 53: ...ll trip and open the load contactor between 32 to 34 volts 11 Readjust the voltage to 28 5 volts connect the load bank set it at 550 amperes and close the contactor 12 Remove load bank and check volta...

Page 54: ...nd of the output cable to remain constant despite the voltage drop associated with the output cable Clockwise CW rotation of the single turn potentiometer 2 Figure 2 R24 increases the compensation Thi...

Page 55: ...scale voltmeter is the only instrument required similar clips will be required The 12 volt engine electrical system may be used for a 12 volt DC power source 4 Safety Precautions Loose garments neckti...

Page 56: ...tor Set 2 7 1 3 4 5 6 9 8 10 1 Fuel Tank Support 2 Fuel Tank 3 Control Panel 4 Rectifier Assembly 5 Generator 6 Frame 7 Engine 8 Air Cleaner 9 Battery 10 Contactor Generator Set Components Figure 1 T...

Page 57: ...ual Jet Ex 5D Series 500285 Generator Set 4 5 2 1 3 1 Muffler 2 Alternator 3 Oil filter 4 Starter 5 Starter solenoid Engine Comp onents Right Side of Unit Figure 2 T o O r d e r P a r t s C a l l 1 8...

Page 58: ...2 6 7 1 4 5 3 1 Fuel filter 2 Air cleaner 3 Throttle control assembly 4 Oil pressure sender 5 Oil pressure switch 20 psi 138 kPA 6 Water Temp Sender 7 Radiator Engine Components Left Side of Unit Fig...

Page 59: ...amp DS408 9 CURRENT LIMITING CONTROL potentiometer R402 10 SPEED CONTROL toggle switch S406 11 ENGINE ON lamp DS407 12 ENGINE START push button switch S401 13 ENGINE CIRCUIT toggle switch S404 14 ENGI...

Page 60: ...mp F406 F408 5 Voltage build up fuse 10 Amp F405 6 Voltage regulator fuse 10 Amp F403 7 Throttle solenoid fuse 20 Amp Slo Blo F409 8 Control Panel Lights DS401 DS402 DS420 9 Rectifier Harness Connecto...

Page 61: ...01 5 Figure 2 Momentarily connect a large capacity jumper cable between the hot side of the starter relay Figure 2 and the starter input terminal If the starter attempts to crank the engine the starte...

Page 62: ...4 Attempt to start engine while applying 12 V DC to the fuel valve solenoid If the engine starts the solenoid is defective and should be replaced If engine still doesn t start proceed to next step e D...

Page 63: ...PM position check for loose control rod between solenoid and throttle Tighten if required If solenoid core does not pull in proceed to the next step b Defective full throttle solenoid L403 Check for l...

Page 64: ...n in all cylinders according to the Engine Manufactures User s Manual 8 Engine Overheats a Dirt or sludge in Coolant Drain coolant flush radiator put in clean coolant Refer to the Engine Manufactures...

Page 65: ...h an ohmmeter to see if it is good If defective replace it otherwise proceed to Step e e Generator revolving field L406 defective Locate yellow and red orange wires on the right terminal strip at lowe...

Page 66: ...Replace switch if defective b Defective blocking rectifier CR401 Use ohmmeter to check blocking rectifier 11 Figure 5 Replace rectifier if defective c Generator voltage regulator VR402 defective Repl...

Page 67: ...ably defective Replace load contactor 6 Load contactor K402 opens during power delivery a Contactor opening could have been normal because of an overvoltage condition Resume operation and closely obse...

Page 68: ...ach measurement slowly turn CURRENT LIMITING CONTROL potentiometer through its entire range while observing the ohmmeter readings Resistance should be from 0 10 k ohms Replace if necessary b Defective...

Page 69: ...of this assembly is to couple a Hobart generator set to a diesel engine The flexible coupling assembly compensates for slight misalignment between the engine and the generator due to manufacturing tol...

Page 70: ...s carefully to avoid damaging the fan blades c Use a long handled reversible ratchet drive fitted with a 5 16 inch Allen wrench to remove one coupling screw Examine the screw Screws specified for this...

Page 71: ...arate the bushing from the hub lubricate two of the 3 8 16 X 3 4 inch screws and insert them into the threaded holes 4 in the bushing With socket wrench screw these screws into the bushing such that t...

Page 72: ...nd Power Division Service Department 1177 Trade Road East Troy Ohio 45373 U S A In U S A Call Toll Free 800 422 4166 Parts 800 422 4177 Service From Foreign Countries Call 937 332 5050 Parts 937 332 5...

Page 73: ...isks are all seated evenly into the seat of the flywheel 4 Install the key in the key way of the armature shaft 5 Place the coupling bushing on the shaft of the armature aligning the key way of the bu...

Page 74: ...hat as these screws are tightened the armature will be pulled back into the bearing hub b Repeat step a above until 3 8 16 screws can no longer be tightened 14 Make certain that the armature is pulled...

Page 75: ...f operation check all coupling screws and taper lock bolts with a torque wrench set at 40 45 foot pounds 54 61 Nm e Return the unit to normal service f After each additional 2 000 hours of operation o...

Page 76: ...3 1 November 1 2000 Page 8 Revised 03 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 77: ...as wire cable sleeving tubing etc which are also commercially available 3 Permanently attached parts which lose their identity by being welded soldered riveted etc to other parts weldments or assembl...

Page 78: ...is column is used to indicate the different models that use the part on that line There are some parts may be used on only one or a variety of models A code letter A B etc is placed in EFF column to i...

Page 79: ...27 14552 Microsemi Corp 2830 S Fairview St Santa Ana CA 92704 5948 14799 Square D Co Chicago Assembly Plant 9522 W Winona Schiller Park IL 60176 1025 16476 Datcon Instrument Co P O Box 128 East Peters...

Page 80: ...okie IL 60076 9990 79470 Dana Corp Weatherhead Div 5278 US 24 Antwerp OH 45813 7L306 Clarke GM Diesel 1340 Terminal Rd Indianapolis IN 46217 9342 83330 Dialight Corp 1913 Atlantic Ave Manasquan NJ 087...

Page 81: ...hex hexagon Hz Hertz cycles per second I D inside diameter IN inch kVA kilovolt ampere uF microfarad No number OM Owners Manual PRV peak reverse voltage PSI pounds per square inch Ref reference the it...

Page 82: ...d 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Generator Set Assembly Figure 1 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 83: ...ET 1 1 17 7J422 000 OUTPUT CABLE CLAMP 1 1 18 403091 008 PLASTIC HOLE PLUG 1 1 19 NOT USED 1 20 287698 001 OUTPUT CABLE COVER 1 1 21 402987 NAMEPLATE HOBART 3 1 22 78A1000 NAMEPLATE ID 1 1 23 79A1110...

Page 84: ...d 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Mounting Frame Assembly Figure 2 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 85: ...INE SUPPORT 1 2 5 287984 BATTERY TRAY 1 2 6 287998 FRONT PANEL BRACKET 2 2 7 287950 MOUNTING FRAME 1 2 8 287970 CONTROL PANEL SUPPORT RIGHT 1 2 9 287955 GENERATOR SUPPORT 1 2 10 287986 CONTROL PANEL S...

Page 86: ...ised 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Canopy Components Figure 3 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o...

Page 87: ...2 DOOR LATCH PULL 4 3 6 287978 ACCESS DOOR 4 288064 001 DOOR INSULATION 4 3 7 283824 RIGHT HAND HINGE 4 3 8 283597 LEFT HAND HINGE 4 3 9 287977 SIDE PANEL 4 288064 002 SIDE PANEL INSULATION 4 287785 P...

Page 88: ...4 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Generator Interior Components Figure 4 7 5 3 9 1 10 4 2 6 8 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o...

Page 89: ...SYSTEM See Fig 11 REF 4 7 No Number FUEL SYSTEM COMPONENTS See Fig 12 REF 4 8 No Number THROTTLE CONTROL COMPONENTS See Fig 10 REF 4 9 287556 GENERATOR ASSEMBLY See Fig 13 1 4 10 No Number AIR CLEANE...

Page 90: ...sed 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Control Box Assembly Figure 5 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 91: ...83330 26 1192 300 1 400613 003 BULB 1 5 18 16DA2162 KNOB RHEOSTAT V44655 5150 1 5 19 401428 001 POTENTIOMETER 10K OHM 2W V44655 CMU 1031 1 5 20 286923 COVER 14V OPTION 1 5 21 402663 NUT POTENTIOMETER...

Page 92: ...4 3 November 1 2000 Page 12 Revised 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 93: ...38 288016 HINGE PANEL MOUNTING 3 5 39 287988 CONTROL BOX ENCLOSURE 1 5 40 180913 004 RED PILOT LIGHT 1 5 41 288017 ARM TELESCOPIC STAY 1 5 42 287621 RESISTOR AND DIODE ASSEMBLY 1 5 43 286611 LABEL BL...

Page 94: ...06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set 5 3 2 1 4 Battery Components Figure 6 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r...

Page 95: ...CABLE POSITIVE ASSY 1 6 3 288047 BATTERY CABLE NEGATIVE ASSY 1 6 4 287796 BATTERY HOLD DOWN 1 6 5 494295 BATTERY HOLD DOWN BOLT 1 November 1 2000 Chapter 4 3 Revised 0 01 Page 15 OM 2094 Operation and...

Page 96: ...ised 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Muffler Components Figure 7 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 97: ...MUFFLER 1 7 6 288055 001 2 1 2 EXHAUST TUBING 3 5 7 7 288059 001 STAINLESS STEEL HOSE CLAMP 2 7 8 288055 002 3 EXHAUST TUBING 34 7 9 288052 001 CLAMP 2 1 2 4 7 10 288052 002 CLAMP 3 2 7 11 403483 FITT...

Page 98: ...ised 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Rectifier Assembly Figure 8 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 99: ...RECTIFIER NEG BASE V59993 300UR30A 6 8 15 W11097 007 SCREW HHC 3 8 16 x 2 1 8 16 180065 SHUNT 2000 AMP 1 8 17 W11097 007 SCREW 3 8 16 x 2 5 8 18 285647 SHROUD AIR BOTTOM RECTIFIER 1 8 19 180600 SPACER...

Page 100: ...1 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Contactor Components Figure 9 4 1 2 3 7 6 5 8 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t...

Page 101: ...4 400435 LABEL 28 VOLTS 1 9 5 W9218 251 CABLE OUTPUT POSITIVE 1 9 6 286810 001 CONTACTOR DC 800 AMP V01XD4 CT800A 24C2 1 9 7 286849 INSULATOR CONTACT 1 9 8 489658 010 DIODE ASSEMBLY 1 November 1 2000...

Page 102: ...and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Engine Components Figure 10 2 1 3 4 5 6 16 17 18 21 7 13 14 15 18 19 20 8 8 9 11 12 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6...

Page 103: ...ET 1 10 13 78B1118 OIL PRESSURE SENDER 1 10 14 W10910 000 TEE FITTING 1 287419 ADAPTER M10 TO 1 8 NPT 1 W10750 001 1 8 PIPE NIPPLE 1 10 15 403809 002 OIL PRESSURE SWITCH 1 10 16 403782 002 WATER TEMPE...

Page 104: ...2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Cooling System Components Figure 11 1 2 3 4 5 7 8 9 10 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n...

Page 105: ...OR CAP 10 LB 1 11 4 288063 TOP RADIATOR HOSE 1 W10869 003 HOSE CLAMP 2 11 5 288002 FAN GUARD 1 11 6 288001 20 ENGINE FAN 1 11 7 287982 TOP FAN SHROUD 1 11 8 287373 BELT AND PULLEY GUARD 1 11 9 288000...

Page 106: ...1 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Fuel System Components Figure 12 1 2 3 4 5 7 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t...

Page 107: ...12 4 288061 FUEL FILTER BRACKET 1 12 5 282299 FUEL TANK ASSEMBLY 1 284203 FUEL TANK MOUNTING PLATE 5 12 6 288011 FUEL RETURN LINE 1 12 7 286897 017 FUEL FILTER V33457 FS1251 1 Not Illustrated Novembe...

Page 108: ...sed 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Generator Assembly Figure 13 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 109: ...OVER FLYWHEEL HOUSING 1 13 10 489125 FAN AND COUPLING ASSEMBLY 1 402789 004 SCREW CAP 3 8 24 X 3 4 NYLOK 6 W11254 005 WASHER LOCK STD 3 8 6 85C1004 002 BUSHING SPLIT TAPER 1 13 11 No Number FLYWHEEL S...

Page 110: ...ed 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Brushholder Assembly Figure 14 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 111: ...DE SILICON 30A POS ASSEMBLY 1 14 4 402531 CAP V46992 DE 55 2 14 5 402530 GUIDE V46992 661 D 23 2 14 6 402788 BRUSH A C V78377 443E 2 Not Illustrated November 1 2000 Chapter 4 3 Revised 06 01 Page 31 O...

Page 112: ...OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set 6 7 5 4 2 3 1 Air Cleaner Components Figure 15 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t...

Page 113: ...282918 AIR RESTRICTION INDICATOR 1 282919 INDICATOR ADAPTER 1 15 5 280732 004 AIR CLEANER CLAMP 3 15 6 288056 001 RUBBER PIPE TURBO INLET 1 15 7 288057 001 STRAIGHT PIPE 1 Not Illustrated November 1 2...

Page 114: ...sed 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set Trailer Components Figure 16 T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l...

Page 115: ...EEL A 2 16 23 400954 CLEVIS ADJUSTING BRAKE A 2 16 24 W 11338 5 PIN COTTER 1 8 X 1 STEEL A 4 16 25 401468 PIN CLEVIS A 2 16 26 NOT USED 16 27 No Number DRAWBAR COMPONENTS A 1 16 28 79A 1057 HINGE PIN...

Page 116: ...4 3 November 1 2000 Page 36 Revised 05 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 117: ...A 1021 BEARING CONE OUTER V22938 NO 6051 A 1 16 59 85A 1022 BEARING CONE INNER V22938 NO 6050A 1 16 60 85A 1023 SEAL GREASE V22938 NO 6300 A 1 16 61 85A 1024 NUT STUD V22938 NO 4603 1 A 5 16 62 85A 10...

Page 118: ...4 3 November 1 2000 Page 38 Revised 06 01 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 119: ...461 1 35 287462 1 36 287463 1 37 287464 16 8 287465 1 38 287466 3 5 287526 002 3 4 287542 001 13 287556 November 1 2000 Chapter 4 4 Revised 05 01 Page 1 OM 2094 Operation and Maintenance Manual Jet Ex...

Page 120: ...288021 1 8 288022 1 9 288023 7 5 288044 001 10 11 288045 001 6 2 288046 6 3 288047 15 3 288048 001 15 2 288049 7 3 288050 001 7 2 288051 001 7 9 288052 001 7 10 288052 002 7 1 288053 001 7 4 288054 0...

Page 121: ...81 001 1 500285 001 1 500285 002 5 13 50GHP206 16 49 76A 1189 1 28 76B1148 1 1 77A1157 1 22 78A1000 5 10 78A1117 001 5 6 78A1120 001 10 13 78B1118 16 30 79A 1045 16 34 79A 1047 16 35 79A 1048 16 28 79...

Page 122: ...001 5 15 W11166 003 8 25 W11242 018 16 22 W 11242 12 8 10 W11280 015 16 24 W 11338 5 11 1 W7814 000 10 17 W7814 004 9 3 W9218 227 9 5 W9218 251 10 1 W9360 229 Chapter 4 4 November 1 2000 Page 4 Revis...

Page 123: ...Parts Catalog Hobart Brothers Diagrams 288005 Connection and Schematic Diagram Jet Ex 5D Series 500285 November 1 2000 Chapter 5 1 Page 1 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500...

Page 124: ...Chapter 5 1 November 1 2000 Page 2 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o...

Page 125: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 126: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 127: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 128: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 129: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 130: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 131: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 132: ...T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Page 133: ...ut with Cable Hangers 288296 002 TO 275 120 V AC Generator Package Trailer mounted units with Fenders 181735 TO 194 Kit Water Heater 120V 288139 001 TO 271 Kit Water Heater 240V 288139 002 TO 271 Grou...

Page 134: ...Appendix A November 1 2000 Page 2 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r...

Page 135: ...ducive to fungus growth Abnormal shock vibration or mechanical loading from external sources during equipment operation Abnormal axial or side thrust imposed on rotating equipment shafts Low and or hi...

Page 136: ...Service Conditions November 1 2000 Page 2 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f...

Page 137: ...el collects in the exhaust system to create the wet condition known as wet stacking To alleviate wet stacking in lightly loaded engines it is recommended that the machine be connected to a load bank a...

Page 138: ...et Stacking November 1 2000 Page 2 OM 2094 Operation and Maintenance Manual Jet Ex 5D Series 500285 Generator Set T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o...

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