Hobart Welding Products Cybercut 1025 Owner'S Manual Download Page 1

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And Non-CE Models

Cybercut 1025

Processes

Description

Air Plasma Cutting
and Gouging

Air Plasma Cutter

OM-2210

176 876K

March 1999

Visit our website at

www.HobartWelders.com

Summary of Contents for Cybercut 1025

Page 1: ...And Non CE Models Cybercut 1025 Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 2210 176 876K March 1999 Visit our website at www HobartWelders com ...

Page 2: ......

Page 3: ...cifications For Units Connected to a 30 Ampere 115 Volt Circuit or a 15 Ampere 230 Volt Circuit 11 3 3 Specifications For CE Model 11 3 4 Duty Cycle And Overheating For Non CE Model 12 3 5 Duty Cycle And Overheating For CE Model 12 3 6 Selecting A Location 13 3 7 Connecting Work Clamp And Gas Air Supply 14 3 8 Setting Input Voltage Selector Switch And Connecting Input Power 15 3 9 Installing Alter...

Page 4: ... 93 68 EEC Standards Electromagnetic compatibility EMC Product standard for arc welding equipment EN50199 August 1995 Safety Requirements for Arc Welding Equipment part 1 EN 60974 1 1989 Arc Welding Equipment Part 1 Welding Power Sources IEC 974 1 April 1995 Draft revision Degrees of Protection provided by Enclosures IP code IEC 529 1989 Manufacturer s Name Miller Electric Mfg Co Manufacturer s Ad...

Page 5: ...r or matches from your person before doing any cutting Touching live electrical parts can cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on Plasma arc cutting requires higher voltages than welding to start and maintain the arc 200 to 400 volts dc are comm...

Page 6: ...Be sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying oper ations The heat and rays of the arc can react with vapors to form highly toxic and irritating gases D Do not cut on coated metals such as galvanized lead or cadmium plated steel unless the coating is removed from the cutting area the area is well ventilated and if necessary while wearing an air su...

Page 7: ...erference stop using the equipment at once D Have the installation regularly checked and maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC CUTTING can cause interference D Electromagnetic energy can interfere with sensitive electronic equipment such as computers an...

Page 8: ...d magnetic fields is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following proce dures 1 Keep cables close together by twisting or taping them 2 Arran...

Page 9: ...nts qui ont déjà reçu des combustibles D Portez des vêtements de protection exempts d huile tels que des gants en cuir une veste résistante des pantalons sans revers des bottes et un casque D Ne placez pas le poste sur une surface combustible ou au dessus de celle ci D Avant le coupage retirez tout combustible de vos poches par exemple un briquet au butane ou des allumettes Le fait de toucher à un...

Page 10: ...aterial Safety Data Sheets MSDS et les instructions du fabricant pour obtenir plus de renseignements sur les métaux à couper les enrobages et les nettoyants D Travaillez dans un espace restreint uniquement s il est bien ventilé ou si vous portez un respirateur anti vapeurs Les vapeurs causées par le cou page et l épuisement de l oxygène peuvent altérer la qualité de l air et entraîner des blessure...

Page 11: ...férences avec les équipements de ra dio navigation et de communication les services de sécurité et les ordinateurs D Demander seulement à des personnes qualifiées familiarisées avec des équipements électroniques de faire fonctionner l installation D L utilisateur est tenu de faire corriger rapidement par un électricien qualifié les interférences résultant de l installation D Si le FCC signale des ...

Page 12: ... toujours en cours et les preuves continuent à être examinées En attendant que les conclusions finales de la recherche soient établies il vous serait sou haitable de réduire votre exposition aux champs électromagnétiques pendant le soudage ou le coupage Afin de réduire les champs électromagnétiques dans l environnement de travail respecter les consignes suivantes 1 Garder les câbles ensembles en l...

Page 13: ...l 3 1 Wear dry insulating gloves Do not wear wet or damaged gloves 3 2 Protect yourself from electric shock by insulating yourself from work and ground 3 3 Disconnect input plug or power before working on machine 4 Breathing cutting fumes can be hazardous to your health 4 1 Keep your head out of the fumes 4 2 Use forced ventilation or local exhaust to remove the fumes 4 3 Use ventilating fan to re...

Page 14: ...4A U1 115V I1max 17A U1 230V I1eff 20 5A I1eff 10 2A 1 2 3 Symbols And Definitions A Amperes Plasma Arc Cutting PAC Adjust Air Gas Pressure Low Air Pressure Light V Volts Increase No Do Not Do This Temperature Protective Earth Ground Single Phase Constant Current Voltage Input On Off Percent Direct Current U0 Rated No Load Voltage Average U1 Primary Voltage U2 Conventional Load Voltage Line Connec...

Page 15: ...Flow Rated Cutting Capacity Max Rated Output 115 V 230 V 115 V KVA KW 230 V KVA KW Plasma Gas Gas Flow Pressure Capacity at 10 IPM Max OCV 27 A at 91 Volts DC At 35 Duty Cycle 33 6 max 19 9 eff 16 8 max 9 9 eff 3 8 KVA 3 1 KW 3 8 KVA 3 1 KW Air Or 4 5 CFM 115 VAC Input 1 4 in 21 A at 88 Volts DC At 60 Duty Cycle 25 3 max 19 6 eff 12 6 max 9 8 eff 2 9 KVA 2 2 KW 2 9 KVA 2 2 KW Air Or Nitrogen Only ...

Page 16: ...0 duty cycle For Units Connected to a 20 Ampere 115 Volt Circuit or a 10 Ampere 230 Volt Circuit For Units Connected to a 30 Ampere 115 Volt Circuit or a 15 Ampere 230 Volt Circuit 35 Duty Cycle At 21 Amperes 88 volts dc 3 5 Duty Cycle And Overheating For CE Model Duty Cycle is percentage of 10 min utes that unit can cut at rated load without overheating If unit overheats thermostat s opens output...

Page 17: ...el to determine input power needs 4 115 Or 230 VAC Receptacle Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 6 3 4 in 171 mm 17 in 432 mm Movement 1 2 Y Do not move or operate unit where it could tip Location And Airflow 3 Dimensions And Weight 42 lb 19 1 kg 10 in 254 mm 10 in 2...

Page 18: ...ble Use only clean dry air with 70 to 150 psi 483 to 1034 kPa pressure 3 Air Filter Regulator 4 Gas Air Inlet Opening 5 Hose 6 Teflon Tape Obtain hose with 1 4 NPT right hand thread fitting Wrap threads with teflon tape optional or apply pipe sealant and install fitting in opening Route hose to gas air supply Adjust gas air pressure according to Section 4 1 Tools Needed 5 8 1 1 8 in From Gas Air S...

Page 19: ...roperly sized plug installed and the circuit must be protected by proper ly sized fuses or circuit break ers Connect plug to proper receptacle Be sure receptacle can handle load Tools Needed Rear Of Unit 1 3 4 S 176 481 A 115V 230V 2 3 9 Installing Alternative Plug 1 Supplied 115 VAC Plug Cut cord close to plug 2 Alternative PLug 230 VAC Plug Shown 3 Load 1 Brass Terminal 4 Load 2 Brass Terminal 5...

Page 20: ...find more adequate power see Section 3 8 2 Trouble Lights See Section 5 2 3 Ready Light Use light to tell if unit is ready for operation Ready light comes on when Power switch is placed in On position indicating that all safe ty shutdown systems are okay If Ready light does not come on check Trouble Lights 4 Power Light 5 Power Switch Setting Gas Air Pressure 6 Air Filter Regulator 7 Pressure Adju...

Page 21: ...g speed capabilities of the power source and torch for mild steel of various thickness Cut at speeds below the lines shown to avoid poor cuts and torch wear ST 179 507 Recommended production cutting speed vs material thickness is approximately10 imp at 5 16 in mild steel thickness at max setting ...

Page 22: ...98 B Turn On Power Source Put On Personal Safety Equipment The pilot arc starts immediately when trigger is pressed Place torch tip on edge of metal Do not clean torch by hitting it against a hard surface Hitting hard surfaces can damage torch parts and stop proper opera tion Inspect shield cup tip and electrode for wear before cutting or whenever cutting speed has been significantly reduced see t...

Page 23: ...ften during severe conditions Each Use Check Gas Air Pressure Check Torch Tip Electrode And Shield Cup Every Week Check Shield Cup Shutdown System 3 Months Replace Damaged Or Unreadable Labels Service Air Filter Regulator Replace Cracked Parts Gas Air Hose Torch Body Cable Tape Torn Outer Covering 6 Months Blow Out Or Vacuum Inside ...

Page 24: ...utdown is activated Check shield cup shutdown system once a week 3 Temperature Light Lights if power source overheats see Section 3 5 4 Torch Shield Cup Turn Power On and loosen shield cup If shutdown system works properly Ready light goes off and Cup light comes on If not turn pow er Off and check for proper gas air pressure see Section 4 1 blocked or leaking hose or loose shield cup see torch Ow...

Page 25: ...o gas valve 5 Plug PLG18 6 Safety Control Board PC2 7 Receptacle RC18 Connect PLG18 to RC18 Route leads along existing lead bundle 8 Female Friction Terminals 9 Male Friction Terminal 10 Power Control Board PC1 11 Receptacle RC4 Connect female terminals to leads 23 and 24 from RC4 connect to either lead Connect male terminal to lead 25 from RC4 Route leads as shown Work Cable Connections 12 Strain...

Page 26: ...ry Authorized Service Agent check contactor CR7 control relay CR6 safety control board PC2 input resistor R2 power control board PC1 Check for proper torch lead connections Check opera tion of gas valve GS1 and check gas air system for leaks No control of output Check position of input voltage selector switch S2 see Section 3 8 Have Factory Authorized Service Agent check power control board PC1 an...

Page 27: ...OM 2210 Page 23 SECTION 6 ELECTRICAL DIAGRAM Figure 6 1 Circuit Diagram For Power Source SC 189 005 ...

Page 28: ...ECTION 7 PARTS LIST Figure 7 1 Main Assembly Hardware is common and not available unless listed ST 801 412 E 1 2 4 5 6 7 8 9 10 11 3 12 13 14 16 17 18 19 20 21 22 23 15 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 29 40 ...

Page 29: ...Qdisc straight 1 8NPT x 1 4 OD 1 18 S3 174 670 SWITCH pressure air 40PSI fixed 1 19 602 965 FITTING pipe brs tee 1 8NPT 1 20 073 655 FITTING pipe brs nipple hex 1 8NPT 1 21 GS1 175 827 VALVE 24VAC 3 way 1 8NPT 5 32 orf 100PSI 1 22 157 057 BRACKET valve 1 23 175 998 FITTING pipe brs adaptor 1 8NPT 375 24 LH 1 24 176 499 ICE 25C PLASMA ARC CUTTING TORCH 15ft see OM 1593 1 24 176 822 ICE 25C PLASMA A...

Page 30: ...136 156 LABEL warning precautionary 1 183 805 LABEL warning precautionary CE model 1 179 190 LABEL warning shock 1 PLG20 22 167 640 CONNECTOR SOCKETS 1 PC2 192 790 CIRCUIT CARD ASSEMBLY safety control 1 PLG11 169 240 CONNECTOR SOCKETS 1 39 181 716 DOOR consumable storage 1 40 FL1 181 262 FILTER common mode 25A CE model 1 When ordering a component originally displaying a precautionary label the lab...

Page 31: ...hat has been improperly installed improperly operated or misused based upon industry standards or equipment which has not had reasonable and necessary maintenance or equipment which has been used for operation outside of the specifications for the equipment MANUFACTURER S PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MA...

Page 32: ...l Style Number Contact your Distributor for Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Owner s Manuals Circuit Diagrams Contact the Delivering Carrier for For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Resources Available Owner s Record File a...

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