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HM-95  Series 

   

HITROL  CO.,  LTD. 

14   

Failure  Check 
 
 
 
 
 
 
 
 
 
Cautions  for   
Removal 
 
 
 
 
 
 
 
Transportation  and   
Cautions  for 
Assembly 
 
 
 
 
Cautions  for   
Installation 

 

 

 

 
 
Cautions  for 
Grounding   

   

 

 
 

If  there  is  a  problem  with  operation,  check  the  following  first. 

■ Remove  the  cover  and  check  if  the  output  of  the  micro switch  works  fine. 

 Connect a tester  to COM and NO  or  NC  to  check  the  output,  and  if  there  is  a  problem, 

replace the micro switch. 

■ After  checking  the  micro switch,  remove  the  product  from  the  vessel  and  move  the  float

  up  and  down  to  see  if  the  switch  block  magnet  responds  to  the  core. 

■ Recheck  if  the  float  and  level  of  object  to  be  measured  are  leveled. 

■ Recheck  if  the  float  is  positioned  on  top  of  the  object  to  be  measured. 

■ Pay  special  attention  to  prevent  any  impact  on  the  product  during  transport  or  assembly. 

The  impact  may  directly  lead  to  a  failure. 

■ When  attaching  the  product  to  a  vessel,  pay  attention  to  prevent  any  damage  to  the  assembly

  packings. 

 

■ Check  the  level  and  presence  of  object  to  be  measured  in  the  vessel  before  removing  it. 

 

■ The  product  may  be  overheated  so  wear  gloves  to  prevent  burns. 

■ If  there  is  explosive  gas  in  the  atmosphere,  do  not  open  the  cover. 

■ Make  sure  that  any  O-ring  or  gasket  is  not  damaged  while  opening  or  closing  the  cover. 

■ To  remove  the  cover  of  an  ex-proof  product,  release  the  lock  key  first. 

 

 

 

■ Use  the  same  standard  flange  or  screws. 

■ Make  sure  to  insert  washers  between  bolts  and  nuts  to  prevent  loosening. 

■ Make  sure  to  insert  gaskets  between  flanges. 

  (Select  the  gaskets  in  consideration  of  the  temperature  of  the  content  and  the  pressure  of  the

  container.) 

■ Install  an  ex-proof  product  in  an  ex-proof  zone. 

Make sure that the product would not be subject to any high impact during transport 

or assembly. 

  External  ground  is  located  on  top  of  the  cable  entry,  and  the  grounding  wire  to  connect  e

xternal  ground  must  be  4  mm

2

  (4  mm  SQ).  (Internal  ground  is  connected  before  shipment.) 

Make  sure  to  insert  a  washer  if  the  terminal  lug  is  removed  from  the 

ground terminal and then reconnected (to prevent loosening). 

 

Summary of Contents for HM-95 Series

Page 1: ...FICE FACTORY R D INSTITUTE HITROL CO LTD 141 Palhakgol gil Jori eup Paju si Gyeonggi do Korea TEL 00 82 31 950 9700 FAX 00 82 31 943 5600 www hitrol com INSTRUCTION MANUAL Float Type Level Switch HM 95 Series Doc no HM95_IM_Eng_Rev 1 Issue date 2020 03 ...

Page 2: ...Housing 8 Float 8 HM 95 Series 9 HM 95V Series 10 Switch Specifications by Process Temperature 11 Wiring 11 12 HM 95 Series 11 HM 95V Series 12 Installation 12 13 Maintenance 13 Failure Check 14 Cautions for Removal 14 Cautions for Transportation and Assembly 14 Cautions for Installation 14 Cautions for Grounding 14 Cautions for Inserted External Wire 15 Safety and Environment 15 Label 15 Labellin...

Page 3: ...nd low with ON and OFF contacts With its solid structure and high reliability it is designed to be used with high temperature and pressure It is mainly used for boilers of power plants and refining equipment of petrochemical plants When the level of the object to be measured rises the float also rises due to buoyancy and accordingly the connected core also rises When the core rises a switch block ...

Page 4: ... the level of the object to be measured rises the core also rises and switch block magnet responds to the core so as to trigger the switch Enclosing Tube When the level of the object to be measured is lowered the core rises and the switch block magnet responds to the core so as to trigger the switch ...

Page 5: ... Contact Form SPDT DPDT Enclosure Weatherproof IP65 Material Float 316L Cage Opt C S 304 316 L Others Housing Cable Entry C S PF 3 4 F AL PF 3 4 F Others Installation Top Top and Bottom Side to Side Model HM 95 Ex HM 95H Ex HM 95V Ex HM 95VH Ex Process Connection 100A JIS 10K RF Others 1 Socket Others Ambient Temperature 20 C to 80 C Max Process Temp 40 to 12 0 40 to 200 40 to 300 40 to 350 40 to ...

Page 6: ...rain Parts Wetted Parts Aluminum Housing Weatherproof Ex Proof Aluminum Housing Terminal Box Weatherproof Float Cage Cage Flange Flange Flange Ball Valve Plug Gate Valve Globe Valve Float Standard Side to Bottom Side to Side Socket Socket Process Conn Flange Float Terminal Box Cover Base Cooling Fin Cover Base Terminal Box Cooling Fin ...

Page 7: ... Valve Double Vent Valve Aluminum Housing Weatherproof Ex Proof Aluminum Housing Terminal Box Weatherproof Carbon Steel Housing Weatherproof Carbon Steel Housing Terminal Box Weatherproof Wetted Parts Plug Double Drain Valve Terminal Box Cover Base Cooling Fin Cover Base Terminal Box Cooling Fin ...

Page 8: ...Gravity Ø94 0 8 Ø114 0 5 Float Size Minimum Specific Gravity Ø94 0 8 Carbon Steel Housing Weatherproof Float HM 95 Series HM 95V Series Aluminum Housing Weatherproof Aluminum Housing Ex Proof Based on pressure of 10 kgf cm2 temperature of 120 C Standard length 120 200 350 500 120 200 350 500 120 200 300 350 ...

Page 9: ...HM 95 Series HITROL CO LTD 9 Unit of length is mm HM 95 Series HM 95H Ex HM 95H HM 95 Ex HM 95 HM 95BH Ex HM 95BH HM 95B Ex HM 95B ...

Page 10: ...HM 95 Series HITROL CO LTD 10 Unit of length is mm HM 95V Series HM 95V Ex HM 95VH Ex HM 95VH HM 95V ...

Page 11: ...l of the switch block as necessary COMMON COM Close on High Level N O Close on Low Level N C COMMON COM Close on High Level N O Close on Low Level N C DPDT Wiring SPDT Wiring COMMON COM Close on High Level N O Close on Low Level N C AC 250V 5A DC 125V 0 5 A Terminal Box AC 250V 1A DC 125V 0 4 A HM 95 Series Opt Type Std Type Opt Type Std Type Contact Rating Specifications of Temperature and Contac...

Page 12: ... main unit must be leveled Also it is recommended to install a bracket to support the product if necessary Vessel Isolation Valve Isolation Valve Vessel HM 95 HM 95V COMMON COM Close on Low Level N O Close on High Level N C COMMON COM Close on Low Level N O Close on High Level N C DPDT Wiring SPDT Wiring COMMON COM Close on Low Level N O Close on High Level N C 300 600 300 600 HM 95V Series ...

Page 13: ...re inlet insulation It may lead to short circuit so check the wiring and replace it if necessary in a dvance If the terminal is not tightened vibration may cause it to loosen Prepare a spare switch block so that the process can continue even if there is a problem with the switch block The product can be removed from the vessel to check the contact of level swit ch using liquid e g water and then r...

Page 14: ...to the assembly packings Check the level and presence of object to be measured in the vessel before removing it The product may be overheated so wear gloves to prevent burns If there is explosive gas in the atmosphere do not open the cover Make sure that any O ring or gasket is not damaged while opening or closing the cover To remove the cover of an ex proof product release the lock key first Use ...

Page 15: ...tch of a switch block from the housing before wasting the product No part affects the environment so no special attention is required e g mercury switch Use the cable gland connection or metal pipe line lead in on the wire inlet and use a product with an equivalent ex proof certificate to connect it using the external line lead in method For an unused external line inlet use a closing plug with an...

Page 16: ...943 9796 9799 Headquarters and A S Do not apply a Non ex proof product in an Ex proof zone An ex proof product can be used where the environment and liquid inside the co ntainers are of zone 1 and 2 Read and understand the aforementioned and make sure that the temperature of the object to be measured does not exceed 120 for general purpose or 500 for high temperatures For an ex proof type the maxi...

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