Valve head cap
for the service
valve at small
diameter side
Valve head
cap for the
service valve
at large
diameter side
Cap of valve core
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Removal Of Air From The Pipe And Gas Leakage Inspection
Preparation of Pipe
1
Pipe Connection
2
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3
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Insulation And Maintenance Of Pipe Connection
1
The connected terminals should be completed sealed with
heat insulator and then tied up with rubber strap.
Please tie the pipe and power line together with plastic tape
as shown in the figure of installation of both the indoor and
outdoor units. Then fix their position with holders.
To enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
Completely seal any gap with putty.
Earth Line And Circuit Breaker
2
Power Source And Operation Test
3
The earth line terminal of the outdoor unit is below the
service valve.
To avoid short circuit, it is necessary to install circuit breaker
depending on the mounting location of the unit.
Do not place earth line near the following objects:
(1) Water pipe
(2) Gas pipe — There is danger of catching fire.
(3) The earth line of lightning conductor and telephone —
short circuit may occur during lightning.
Power Source
Do not alter the plug of power cord.
Do not make extension to the power cord.
Please use a new socket. Accident may occur due to the
use of old socket because of poor contact.
Please plug in and then remove the plug for 2 – 3 times.
This is to ensure that the plug is completely plugged into
the socket.
Keep additional length for the power cord and do not render
the plug under external force as this may cause poor
contact.
Do not fix the power cord with U-shape nail.
Operation Test
Please ensure that the air conditioner is in normal operating
condition during the operation test.
Explain to your customer the proper operation procedures
as described in the user’s manual.
Insulation material for pipe connection
Sleeve of
protection
pipe
Putty
Procedures of Wiring
Wiring Of The I ndoor Unit
CAUITON
WARNING
CAUTION
Wrench
Torque wrench
Flare nut
Half union
Female side
Male side
Use a pipe cutter to cut the pipe and remove burr.
CAUTION
Remove burr
If burr is not removed, it may cause leakage.
Point the side to be trimmed downwards during trimming to prevent copper
chips from entering the pipe.
Remove the flare nut from the pipe of the indoor unit by removing the flare nut (female
side) with a spanner while holding down the half union (male side) with a spanner.
Do not crush the pipe while bending it.
Apply refrigerant oil on the connection part. After carrying out the center alignment
and manual tightening of the flare nut, tighten the flare nut securely with a torque
wrench (spanner).
Copper pipe
Trimming tool
Before flaring,please put on the flare nut.
Copper pipe
Die
A
Die
Please use exclusive tool for refrigerant R410.
Outer Diameter
A (mm) Rigid Flaring Tool
(ø)
For R410A tool
For R22 tool
6.35 (1/4
”
) 0~0.5
1.0
9.52 (3/8
”
) 0~0.5
1.0
When removing flare nut of the indoor unit, first remove the nut of small diameter
side.
Prevent water from entering into the piping when connecting.
Be sure to tighten the flare nut to the specified torque with a torque wrench.
If the flare nut is overtightened, it may split after sometime and may cause refrigerant leak.
When using a control valve, make sure that the packing is not deteriorated and
avoid excessive tightening of the handle. Otherwise, gas may leak from the service
valve.
* Tightening torque must be as shown in the table below.
Outer
diameter
T
ORQUE.sM
)
m
c
f
g
k
(
)
ø
(
e
p i
p
f
o
Small diameter side
6.35 (1/4
”
) 13.7~18.6
(140~190)
Large diameter side
9.52 (3/8
”
) 34.3~44.1
(350~450)
Small diameter side
6.35 (1/4
”
) 19.6~24.5
(200~250)
Large diameter side
9.52 (3/8
”
) 19.6~24.5
(200~250)
Valve core cap
12.3~15.7 (125~160)
Valve
head
cap
From the viewpoint of global environment
protection, air purge type should be vacuum
pump method.
1
Remove the valve head cap
of the service valve.
Remove the cap of valve core
and connect the charge hose.
Connect the vacuum pump
adapter to the vacuum pump
and connect the charge hose
to the adapter.
Loosen the spindle of the service valve with small diameter
by 1 / 4 turn and tighten the spindle immediately after 5 to 6
seconds.
Remove the charging hose from the service valve.
Unscrew the spindle of both the
service valves in anticlockwise
direction to allow the flow of
refrigerant (unscrew halfway).
Tighten the cap of valve head.
Check and make sure that there
is no gas leakage.
Fully tighten the “ Hi ” shuttle of the
manifold valve and completely unscrew
the “Lo” shuttle. Run the vacuum pump.
(Adapter is switched on)
Make sure the meter
reaches -0.1MPa (-76cmHg)
during pumping.
Closed
When pumping starts, slightly loosen
the flare nut to check if air sucked in.
Meter showing pressure
R410A Manifold valve
Vacuum pump
Ball valve
Vacuum pump adapter
Charge hose
Ball valve
Valve
Please leave the ball valve fully
open at all times.
3
4
2
Body of service valve
Hexagonal
wrench key
Cap of valve
head
Cap of valve
head
Cap of
valve core
Works to be done when transferring or removing air conditioner
From the viewpoint of global environment protection, refrigerant
should be recovered (pumped down) when the air conditioner is
transferred or removed.
Perform force-cooling operation (refer to “Force-cooling operation”
on page 12) for about 5 minutes as a preliminary operation.
Tighten the spindle of the service valve at small diameter side in
clockwise direction.
Continue the force-cooling operation for another 1-2 minutes, and
then tighten the spindle of the service valve at large diameter side
in clockwise direction.
Stop the force-cooling operation.
Gas Leakage Inspection
Please use gas leakage detector
to check if leakage occurs at
connection of Flare nut as shown
on the right.
If gas leakage occurs , further tighten the
connection to stop leakage. (Be sure to use
R410A detector.)
After pumping for about 10 -15 minutes,
completely loosen the “ Lo ” shuttle and
switch off the vacuum pump . (Adapter is
switched off)
Otherwise the nut of big diameter side will fly out.
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WARNING
Detail of Cutting the Connecting Cord
s
If the supply cord is damaged, it must be replaced by a special cord (Maker’s service parts) available from the manufacturer
or its service agent.
s
The naked part of the wire core should be 10mm fix it to the terminal tightly. Then try to pull the individual wire to check if the
contact is tight. Improper insertion may burn the terminal.
s
Be sure to use only wire specified for the use of air-conditioner.
s
Please refer to the manual for wire connection, the wiring technique should meet the standard of the electrical
installation.
s
Leave some space in the connecting cord for maintenance purpose and be sure to secure it with the cord band.
s
Secure the connecting cord along the coated part of the wire using the cord band. Do not exert pressure on the wire as this
may cause overheating or fire.
s
There is a AC voltege of 220V between the A and B terminals. Therefore, before servicing, be sure to remove the plug from
the AC outlet.
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CAUTION
30mm
10mm
70mm
30mm
10mm
30mm
10mm
30mm
10mm
10mm
Line cord
Indoor Unit
Outdoor Unit
ø2.0
Connecting Cord
ø1.6 or ø2.0
Green + Yellow
Green + Yellow
Indoor Unit
Outdoor Unit
Strip wires
Strip wires
s
For wire connection of the Indoor unit, you need to remove the front cover, the low cover
under the body of the unit and terminal cover.
s
Remove the cover from the terminal base and screw the cable.
D
C
B
A
After remove the screw
and terminal cover, and
put the connecting cords
and fix the terminal cover
with screw.
Earth
Screw
Insulating plate
Cord band
Connecting cord
Securely screw in the power cord and connecting cord so that it will not get
loose or disconnect.
Tightening torque reference value: 1.2 to 1.6 N
·m (12 to 16 kgf·cm)
Excessive tightening may damage the interior of the cord requiring replacement.
When putting two connecting cords
through the band.
Terminal cover
Connecting cord
Connecting cord
Screw
WARNING
After wiring the indoor unit, make sure to reattach the
terminal cover.
Wiring of the Outdoor Unit
Please remove the side cover and terminal cover for wiring connection.
WARNING
s
The connecting cord must be fix with cord band
Otherwise rain water may enter and cause short circuit. Besides, an external
forcemay apply to the connection part of the connecting cord and could result
in heat and fire.
s
The terminal cover and side cover must be installed after work is
done.
Terminal cover
Terminal marking
A B C D
Cord band
IMPORTANT
Fuse Capacity
16A time-delay fuse
CAUTION
s
Outdoor supply cords shall not be lighter than polychloroprene
sheathed flexible cord with code designation 60245 IEC 57.
Wiring for the horizontal piping from the right side.
Not to interfere with the
drain hose, fold the cable at
the drain hose side of the
electric box as shown in the
left figure, and pass the
cable just over the electric
box and pull it out.
Cable
Pipe
Drain
Power cord
Electric box
Cable
Power
cord
Pipe
Drain
hose
Form the cable properly so that the
low cover won
’
t touch the cable in
installation.
Piping and drain hose layout
s
Pull at the and in the directionsas
shown by arrows to remove the cover.
Method to remove the low cover
s
Please mount the Outdoor unit of stable ground to prevent vibration and increase
of noise level.
s
Decide the location for piping after sorting out the different types of pipe available.
s
When removing side cover, please pull the handle after undoing the hook by pulling
it downward. Reinstall the side cover in the reverse order of the removal.
Pull downward
Please face this side (suction side)
of the unit to the wall.
Please remove side cover
when connecting the piping
and connecting cord.
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
s
There is holes on the base of Outdoor unit for condensed water to exhaust.
s
In order to flow condensed water to the drain, the unit is installed on a stand or a
block so that the unit is 100mm above the ground as shown figure. Join the drain
pipe to one hole.
s
Cover the drain hole with a bush. To install the bush, put it on the drain hole as
shown in the figure and press the both sides of the bush to fit into the hole.
After installation, check whether the drain pipe and bush cling to the base firmly.
s
Install the outdoor unit horizontally and make sure that condensate drains away.
s
In case of using in chilly area
Especially, in case that there are many snows by very cold in chilly area, condensed
water freezes on the base and may result not to drain. In this case, please remove
the bush and the drain pipe at the bottom of unit. (Left and center near discharge
portion of air, each 1 place). It becomes smooth drain.
Ensure that the distance from the drain hole to the ground is 250 mm or more.
DRAIN PIPE
BUSH
DRAIN HOLE
above
100mm
CAUTION
s
Do not touch the suction
port, bottom surface, or
aluminum fin of the outdoor
unit.
Failure to do so may cause
an injury.
Push
Push
BASE
DRAIN HOLE
Outer diameter: 16 mm or more
s
Please mount the Outdoor unit of stable ground to prevent vibration and increase
of noise level.
s
Decide the location for piping after sorting out the different types of pipe available.
Please face this side (suction side)
of the unit to the wall.
Please remove terminal cover
when connecting the piping
and connecting cord.
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
s
There is holes on the base of Outdoor unit for condensed water to exhaust.
s
In order to flow condensed water to the drain, the unit is installed on a stand or a
block so that the unit is 100mm above the ground as shown figure. Join the drain
pipe to one hole.
s
After installation, check whether the drain pipe clings to the base firmly.
s
Install the outdoor unit horizontally and make sure that condensate drains away.
s
In case of using in chilly area
Especially, in case that there are many snows by very cold in chilly area, condensed
water freezes on the base and may result not to drain. In this case, please remove
the bush and the drain pipe at the bottom of unit. (Left and center near discharge
portion of air, each 1 place). It becomes smooth drain.
Ensure that the distance from the drain hole to the ground is 250 mm or more.
CAUTION
s
Do not touch the suction
por t, bottom surface, or
aluminum fin of the outdoor
unit.
Failure to do so may cause
an injury.
DRAIN HOLE
above
100mm
BASE
Outer diameter: 16 mm or more
RAC-X10HAK
RAC-X13HAK
6 DRAIN PIPE
5 BUSH
5
6
<
>
: A
E4340
s
When removing side cover, please pull the handle after undoing the hook by pulling
it downward. Reinstall the side cover in the reverse order of the removal.