Hitachi E24 Safety Instructions And Instruction Manual Download

Page: 19 / 44

English

CLEANING FUEL STRAINER (FUEL COCK)

The fuel strainer removes dirt and water in the fuel.

1. Remove the strainer cup and throw away water and dirt.

2. Clean the screen and strainer cup with gasoline.

3. Tightly fasten the cup to main body, making sure to avoid fuel leak.

BODY

SCREEN

GASKET

CUP

SPARK PLUG SERVICE

To service the spark plug, use plug wrench (standard accessory). Use
recommended spark plugs.

RECOMMENDED PLUG AND ELECTRODE CLEARANCE

To ensure proper engine operation, the spark plug must be properly gapped and
free of deposits.

CAUTION: If the engine has been running, the muffler will be very hot.

Be careful not to touch the muffler. Be sure to allow the
engine to cool before you touch the spark plug.

1. Remove the spark plug cap.

2. Clean any dirt from around the spark plug base.

3. Use a spark plug wrench to remove the spark plug.

4. Visually inspect the spark plug. Replace it if the insulator is cracked or

chipped.
Clean the spark plug with a wire brush if you plan to reuse it.

5. Measure the plug gap with the feeler gauge. Correct as necessary by carefully bending the side electrode

(Fig.29).

6. Check that the spark plug washer is in good condition. If it is not, thread the spark plug in by hand to prevent

cross threading.

7. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If you are installing a

new spark plug, tighten the spark plug 1/2 turn after it seats to compress the washer. If you are reinstalling a
used spark plug, tighten 1/8–1/4 turn after the spark plug seats to compress the washer.

NOTE: The spark plug must be securely tightened. An improperly tightened spark plug can become very

hot and could damage the engine. Never use spark plugs which have an improper heat range. Use
only the recommended spark plugs or equivalent.

ELEC-

TRODE

CLEAR-

ANCE

Fig. 28

Fig. 29

Plug

BPR6HS (NGK)
BPR5ES (NGK)

Electrode Clearance

0.6 to 0.7mm (0.024" to 0.028")
0.7 to 0.8mm (0.028" to 0.031")

HITACHI Model
E24
E35,E40,E50, E57

Summary of Contents for E24

Page 1: ...her users and owners before they use the generator This manual should be stored in safe place WARNING àçëíêìäñàü èé ÅÖáéèÄëçéëíà à ùäëèãìÄíÄñàà çÂÔ ËÎ Ì ﬂ ÍÒÔÎÛ Ú ˆËﬂ ÂÌÂ ÚÓ Ë ÌÂÒÓ Î ÂÌËÂ ÏÂ ÂÁÓÔ ÒÌÓÒÚË ÏÓÊÂÚ Ô Ë ÂÒÚË Í ÒÂ ÂÁÌ Ï Ú Ï Ï ËÎË ÒÏÂ ÚË Ñ ÌÌÓÂ ÛÍÓ Ó ÒÚ Ó ÒÓ Â ÊËÚ Ò ÌÂÓ ıÓ ËÏÛ ËÌÙÓ Ï ˆË ÔÓ ÏÂ Ï ÂÁÓÔ ÒÌÓÒÚË Ô Ë ÓÚÂ Ò Ó Ó Û Ó ÌËÂÏ ÇÌËÏ ÚÂÎ ÌÓ ÓÁÌ ÍÓÏ ÚÂÒ Ò ÌÌ Ï ÛÍÓ Ó ÒÚ ÓÏ ÔÂ Â Ì ÎÓÏ ÓÚ Ò ÂÌ...

Page 2: ...PARATION BEFORE OPERATION 10 OPERATION 12 MAINTENANCE 16 SERVICE AND REPAIRS 20 WIRING DIAGRAM 21 éÉãÄÇãÖçàÖ PìCCKàâ CTPAHàñA ÇÄÜçÄü àçîéêåÄñàü èé ÅÖáéèÄëçéëíà 23 áçÄóÖçàü äãûóÖÇõï ëãéÇ 23 ÅÖáéèÄëçéëíú 23 ÇÄÜçÄü àçîéêåÄñàü èé ÅÖáéèÄëçéëíà 23 çÄäãÖâäà ëé áçÄäÄåà ÅÖáéèÄëçéíà 25 áÄáÖåãÖçàÖ 26 áÄåÖçÄ áÄèóÄëíÖâ 26 èêÄÇàãÄ ùäëèãìÄíÄñàà 27 äéåèéçÖçíõ 27 ëèÖñàîàäÄñàà 28 íêÄçëèéêíàêéÇäÄ ïêÄçÖçàÖ 29 ëÅéêäÄ ...

Page 3: ...t operate the generator in a room cave or tunnel unless professionally installed exhaust hoses are used SAFETY IMPORTANT SAFETY INFORMATION Read and understand all of the safety precautions warnings and operating instructions in the Instruction Manual before operating or maintaining this generator Most accidents that result from generator operation and maintenance are caused by the failure to obse...

Page 4: ...lammable and poisonous Always stop the engine and allow the muffler to cool before refueling Never refuel while smoking or in the vicinity of an open flame or sparks Never smoke near the generator Always check for spilled fuel or fuel leaks Make sure that any spilled fuel has been wiped up before starting the generator When operating or transporting the generator be sure that it is kept upright If...

Page 5: ... with a vibrating part it may break and possibly cause a fire or generator burnout 12 Do not operate in rain or with wet hands The operator may suffer severe electric shock if the generator is wet due to rain or snow If wet wipe and dry it well before starting Do not pour water directly over the generator not wash it with water 13 No smoking while handling the battery The battery emits flammable h...

Page 6: ...ing point WARNING Use only grounded extension cords Use only three wire or double insulated power tools WARNING Do not use metal pipe that is being used to carry combustible materials or gasses for the grounding point REPLACEMENT PARTS When servicing use only identical replacement parts Repairs should be conducted only by a HITACHI authorized service center USE PROPER ELECTRICAL CORD WARNING Avoid...

Page 7: ...s or attachments that differ from those on your own generator COMPONENTS MODEL E24 E35 E40 E50 E57 AC NO FUSE BREAKER ENGINE SWITCH VOLTMETER AC RECEPTACLE PILOT LAMP OIL FILLER CAP OIL DRAIN PLUG FUEL COCK AIR CLEANER SPARK PLUG FUEL TANK CAP CHOKE LEVER RECOIL STARTER GROUND TERMINAL MUFFLER DC OUTPUT TERMINAL DC CIRCUIT PROTECTOR FUEL GAUGE FUEL TANK 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I 0 H A ...

Page 8: ...ystem Length Width Height Dry Weight ALTERNATOR ENGINE DIMEN SION 50Hz 50Hz 50Hz 50Hz E40 4 000W 3 300W 14 3A MITSUBISHI GM301P 9 5 h 74 kg Model Type AC Voltage Max Output Rated Output Rated Current Voltage Regulator Power Factor DC Output Model Type Displacement Fuel Fuel Tank Capacity Rated Continuous Operation Lubricating Oil Lubricating Oil Capacity Starting System Length Width Height Dry Wei...

Page 9: ... the engine switch and the fuel cock Keep generator level at all times to prevent fuel spillage Fuel vapor or spilled fuel may ignite WARNING Contact with a hot engine or exhaust system can cause serious burns or fires Let the engine and muffler cool before transporting the generator Storage Make sure that the generator storage area is free of excessive humidity and dust Store the generator in dry...

Page 10: ...h the above 2 wheel shaft assemblies to the front and rear of the frame base CAUTION For your safety don t fail to fix the wheels with wheel brakes for the prevention of moving Don t operate the generator set at an inclined foundation Parts Number KY90076DA APPLICATIONS Power source of electric appliances and tools WARNING HITACHI electronic controlled products should not be used with portable gen...

Page 11: ...e generator in well ventilated area Do not refuel while engine is running or hot Disconnect all electrical loads and shut off the engine before refueling Do not overfill the fuel tank Always allow room for fuel vapors to expand If you overfill the tank fuel can overflow onto the hot engine This can cause fire or explosion After refueling tightly close the fuel tank cap Do not spill fuel Fuel or fu...

Page 12: ...tion and pull swiftly Do not fully pull out the rope After starting allow the starter handle to return to its original position while still holding the handle If the engine fails to start after several attempts repeat above procedures with choke lever returned OPEN position 6 After the engine started return the choke lever gradually to OPEN position 7 Warm up the engine without a load for a few mi...

Page 13: ...illuminate DC APPLICATION This usage is applicable to 12V battery charging only 1 Charging instruction for battery Disconnect the leads for the battery Make the battery fluid filler cap loose fully Fill distilled water to the upper limit if the battery fluid is low level Measure the specific gravity for the battery fluid by using the hydrometer and calculate the charging time in according with the...

Page 14: ...tion 4 Close stop the fuel cock OIL SENSOR The oil sensor detects the fall in oil in the crankcase and automatically stops the engine when the oil level fails down below the safety limit When engine has stopped automatically check the oil level If the engine does not start by usual starting procedures check the oil level Run ON OFF 1CLOSE RECOMMENDED OIL LEVEL OIL LEVEL FLOAT SWITCH OFF Fig 20 Fig...

Page 15: ... Up to 1 400W Up to 1 700W 12V Up to 8 3A Remarks The instruments which require much starting current and some kinds of motors may be unable to be used even if they are within the applicable scope The AC no fuse breaker turns OFF when the current exceeding the applicable scope is used or when the applied instrument is defective WARNING HITACHI electronic controlled products should not be used with...

Page 16: ...ceptacles 1 Turn the AC no fuse breaker OFF and disconnect all electrical loads from the generator 2 Reconnect the electrical loads Be sure that the plugs are securely connected to the receptacles and turn the AC no fuse breaker ON 3 If there is still no power at the receptacles take the generator to an authorized HITACHI service center MAINTENANCE IMPORTANCE OF MAINTENANCE Good maintenance is ess...

Page 17: ...d after first 25 hours of use Thereafter change oil every 50 hours Before changing oil check for a suitable way to dispose of the old oil Do not pour it down into sewage drains onto garden soil or into open streams Your local zoning environmental regulations will give you more detailed instructions on proper disposal Items marked with a 䡬 required advanced skill and tools so they should be done by...

Page 18: ...rs in a manner that will not harm the natural environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash pour it on the ground or down the drain NOTE Never operate the generator without oil cap tightly secured Failure to do so could cause oil to spill out of the engine AIR FILTER Adirty air cleaner will re...

Page 19: ...eplace it if the insulator is cracked or chipped Clean the spark plug with a wire brush if you plan to reuse it 5 Measure the plug gap with the feeler gauge Correct as necessary by carefully bending the side electrode Fig 29 6 Check that the spark plug washer is in good condition If it is not thread the spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with ...

Page 20: ... for loose bolts and screws tighten them if necessary 5 Clean generator thoroughly with oiled cloth Spray with preservative if available NEVER USE WATER TO CLEAN GENERATOR 6 Pull starter handle until resistance is felt leaving handle in that position 7 Store generator in a well ventilated low humidity area SERVICE AND REPAIRS All quality generators will eventually require servicing or replacement ...

Page 21: ...BLUE WHITE YELLOW YELLOW CB CB REC ET C C DC DS OSU Capacitor Engine switch Ignition coil DC wiring Diode stack E G G R C BOX MC SC FC SP Engine Generator Control box AC wiring Auxiliary winding Field winding Spark plug Symbol Parts Name Symbol Parts Name Symbol Parts Name R OSU ET PL REC V OS Rotor CP Oil sensor unit Ground terminal Pilot lamp AC receptacle Voltmeter Oil sensor CB C SW IG DC DS A...

Page 22: ...22 English ...

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Page 34: ...ÂÌËÂ STOP 4 á Í ÓÈÚÂ ÚÓÔÎË Ì È Í Ì ÑÄíóàä åÄëãÄ Ñ Ú ËÍ Ï ÒÎ ÓÔ Â ÂÎﬂÂÚ Ô ÂÌËÂ Û Ó Ìﬂ Ï ÒÎ Í ÚÂ Â Ë ÚÂÎﬂ Ë ÚÓÏ ÚË ÂÒÍË ÓÒÚ Ì ÎË ÂÚ ÓÚÛ Ë ÚÂÎﬂ ÍÓ Û Ó ÂÌ Ï ÒÎ ÓÔÛÒÍ ÂÚÒﬂ ÌËÊÂ ÏËÌËÏ Î ÌÓ ÓÔÛÒÚËÏÓ Ó èÓÒÎÂ ÚÓÏ ÚË ÂÒÍÓÈ ÓÒÚ ÌÓ ÍË Ë ÚÂÎﬂ Ô Ó Â ÚÂ Û Ó ÂÌ Ï ÒÎ ÖÒÎË Ë ÚÂÎ ÌÂ Á ÔÛÒÍ ÂÚÒﬂ ÒÚ Ì ÚÌÓÈ Ô ÓˆÂ Û ÓÈ Ô Ó Â ÚÂ Û Ó ÂÌ Ï ÒÎ á ÔÛÒÍ 1 Fig 20 Fig 21 Fig 22 Fig 23 éÒÚ ÌÓ Í Ë ÚÂÎﬂ Fig 24 ...

Page 35: ... 6 30 7 8 ÇçàåÄçàÖ ùÎÂÍÚ ÓÔ Ë Ó HITACHI Ò ÎÂÍÚ ÓÌÌ Ï ÍÓÌÚ ÓÎÂÏ ÏÓ ÌÓÒÚË ÌÂ ÒÎÂ ÛÂÚ ËÒÔÓÎ ÁÓ Ú Ò ÔÂ ÂÌÓÒÌ ÏË ÂÌÂ ÚÓ ÏË ùÌÂ Ëﬂ Ú ÂÚÒﬂ ÂÌÂ ÚÓ ÓÏ Ò ÔÂ Â ÓﬂÏË ÚÓ ÏÓÊÂÚ Ô Ë ÂÒÚË Í ÔÓÎÓÏÍÂ Ô Ë Ó Ó ÇÓÁÏÓÊÌÓÒÚ ËÒÔÓÎ ÁÓ ÌËﬂ Û Ëı ÎÂÍÚ ÓÔ Ë Ó Ó Ò ÎÂÍÚ ÓÌÌ Ï ÍÓÌÚ ÓÎÂÏ ÏÓ ÌÓÒÚË c ÔÂ ÂÌÓÒÌ ÏË ÂÌÂ ÚÓ ÏË HITACHI ÌÂÓ ıÓ ËÏÓ ÛÚÓ ÌËÚ Û Ëı Ô ÓËÁ Ó ËÚÂÎﬂ ...

Page 36: ...Â ÛÒÚ ÓÈÒÚ Ó ÍÓÌÚ ÓÎﬂ ÒÓÔ ÓÚË ÎÂÌËﬂ ËÁÓÎﬂˆËË Ë ÓÚÍÎ ËÚÂ ÒÂ ÎÂÍÚ Ë ÂÒÍËÂ Ô Ë Ó ÓÚ ÂÌÂ ÚÓ 2 ëÌÓ ÔÓ ÍÎ ËÚÂ ÔÓÚ Â ËÚÂÎË ì Â ËÚÂÒ ÚÓ ËÎÍË Ô Ë Ó Ó ıÓ Ó Ó ÔÓ ÍÎ ÂÌ Í ÓÁÂÚÍ Ï ÇÍÎ ËÚÂ Ô Â ÚÂÎ ˆÂÔË ÛÒÚ ÌÓ Ë Â Ó ÔÓÎÓÊÂÌËÂ ON 3 ÖÒÎË ÓÁÂÚÍ ı ÌÂÚ Ì Ô ﬂÊÂÌËﬂ Ó ÚËÚÂÒ ÚÓ ËÁÓ ÌÌ È ÒÂ ËÒÌ È ˆÂÌÚ HITACHI íÖïçàóÖëäéÖ éÅëãìÜàÇÄçàÖ çÖéÅïéÑàåéëíú èêÄÇàãúçéÉé íÖïçàóÖëäéÉé éÅëãìÜàÇÄçàü è ËÎ ÌÓÂ Ë Ò ÓÂ ÂÏÂÌÌÓÂ ÚÂıÌË ÂÒÍÓÂ Ó...

Page 37: ...ÓÎ ÍÓ ÌÓ Â Ë Ó Ë ËÌ Î Ì Â Á Ô ÒÌ Â ÒÚË ËÎË Ëı Ì ÎÓ Ë éëíéêéÜçé ÑÎﬂ ÒÌËÊÂÌËﬂ ËÒÍ ÓÁ Ó ÌËﬂ ËÎË Á Û ÚÂ ÓÒÚÓ ÓÊÌ Ô Ë ÓÚÂ Ò ÂÌÁËÌÓÏ ÑÎﬂ Ó ËÒÚÍË Á Ô ÒÚÂÈ ËÒÔÓÎ ÁÛÈÚÂ ÚÓÎ ÍÓ ÌÂ ÓÒÔÎ ÏÂÌﬂ ËÂÒﬂ ËÒÚﬂ ËÂ ÊË ÍÓÒÚË ÌÂ ÒÓ Â Ê ËÂ ÂÌÁËÌ çÂ ÔÓ ÌÓÒËÚÂ Á ÊÊÂÌÌÛ ÒË ÂÚÛ ÓÁÏÓÊÌ Â ËÒÚÓ ÌËÍË ËÒÍ ËÎË Ó Ìﬂ Í ÒÚﬂÏ Ì ÍÓÚÓ ı ÏÓÊÂÚ Ú ÂÌÁËÌ èãÄç èêéÇÖÑÖçàü ëÖêÇàëçõï êÄÅéí èêàåÖóÄçàÖ èÂ ﬂ Á ÏÂÌ Ï ÒÎ ÓÎÊÌ Ô ÓËÁ Ó ËÚ Òﬂ Â ÂÁ ÔÂ Â ...

Page 38: ... Ó Ï ÒÎ Ú ÍÊÂ Ú ÌÂ Ì ÌÂÒËÚÂ Â ÓÍ ÛÊ ÂÈ Ò Â Â êÂÍÓÏÂÌ ÛÂÏ ÓÚÌÂÒÚË Â Ó ÔÎÓÚÌÓ Á Í ÚÓÏ ÍÓÌÚÂÈÌÂ Â ÒÂ ËÒÌ È ˆÂÌÚ ËÎË ˆÂÌÚ ÛÚËÎËÁ ˆËË çÂ Ò ÈÚÂ ÏÂÒÚÂ Ò Û ËÏ ÏÛÒÓ ÓÏ ÌÂ ÎË ÈÚÂ Ì ÁÂÏÎ ËÎË Ó ÓÒÚÓÍË èêàåÖóÄçàÖ ÇÓ ÂÏﬂ ÓÚ ÂÌÂ ÚÓ Í Í Ï ÒÎﬂÌÓ Ó Í ÓÎÊÌ Ú ÔÎÓÚÌÓ Á Í Ú Ô ÓÚË ÌÓÏ ÒÎÛ Â ÓÁÏÓÊÌÓ Á Á Ë ÌËÂ Ï ÒÎ ÇéáÑìòçõâ îàãúíê á ﬂÁÌÂÌÌ È ÓÁ Û Ì È ÙËÎ Ú Ó ÌË Ë ÂÚ Ô ËÚÓÍ ÓÁ Ûı Í ÚÓ êÂ ÛÎﬂ ÌÓ Ô Ó Â ﬂÈÚÂ Ë Ó Ë ÈÚÂ ÓÁ Û Ì...

Page 39: ...éÒÏÓÚ ËÚÂ Ò Â Û ÖÒÎË ËÁÓÎﬂÚÓ Ò Â Ë Ú ÂÒÌÛÎ ÚÓ Ò Â Û ÌÂÓ ıÓ ËÏÓ Á ÏÂÌËÚ è Ë Î ÌÂÈ ÂÏ ËÒÔÓÎ ÁÓ ÌËﬂ Ò Â Ë Á ÊË ÌËﬂ Ó ËÒÚËÚÂ ÂÂ ÓÚ Ì ÔÓÏÓ Ô Ó ÓÎÓ ÌÓÈ ÂÚÍË 5 àÁÏÂ ÚÂ Á ÁÓ ÏÂÊ Û ÍÓÌÚ ÍÚ ÏË Ò Â Ë Ò ÔÓÏÓ ÛÔ Îﬂ ËÁÏÂ ÂÌËﬂ Á ÁÓ Ó è Ë ÌÂÓ ıÓ ËÏÓÒÚË ÓÚ Â ÛÎË ÛÈÚÂ Á ÁÓ ÔÛÚÂÏ ÍÍÛ ÚÌÓ Ó Ò Ë ÌËﬂ ÓÍÓ Ó Ó ÎÂÍÚ Ó ÒÏ ËÒ 6 ì Â ËÚÂÒ ÚÓ ÛÔÎÓÚÌËÚÂÎ ÌÓÂ ÍÓÎ ˆÓ Ò Â Ë Á ÊË ÌËﬂ ÛÒÚ ÌÓ ÎÂÌÓ Ó ÌÓ ÖÒÎË ÌÂÚ ÔÓÔ ÚÂ Â Ó Ó ËÁ ÂÊ ÌËÂ...

Page 40: ...ÚËÚÂ 5 í ÚÂÎ ÌÓ Ô ÓÚ ËÚÂ ÂÌÂ ÚÓ Ô ÓÏ ÒÎÂÌÌÓÈ Ú ﬂÔÍÓÈ è Ë ÓÁÏÓÊÌÓÒÚË Ó ÓÚ ÈÚÂ ÍÓÌÒÂ ˆËÓÌÌ Ï ÒÓÒÚ ÓÏ çÖ èêéíàêÄâíÖ ÉÖçÖêÄíéê ÇéÑéâ 6 ç ÚﬂÌËÚÂ Ú ÓÒ ÒÚ ÚÂ ÔÓÍ ÌÂ ÔÓ Û ÒÚ ÛÂÚÂ ÒÓÔ ÓÚË ÎÂÌËÂ Ë ÓÒÚ ÚÂ Ú ÍÓÏ ÔÓÎÓÊÂÌËË 7 ÉÂÌÂ ÚÓ ÒÎÂ ÛÂÚ ı ÌËÚ ıÓ Ó Ó Ô Ó ÂÚ Ë ÂÏÓÏ ÔÓÏÂ ÂÌËË Ò ÌËÁÍÓÈ Î ÊÌÓÒÚ ÓÁ Ûı éÅëãìÜàÇÄçàÖ à PEMOHí ÑÎﬂ ÒÂı ÂÌÂ ÚÓ Ó ÌÂÓ ıÓ ËÏÓ Ó ÂÏﬂ Ô Ó Ó ËÚ ÒÂ ËÒÌÓÂ Ó ÒÎÛÊË ÌËÂ Ë Á ÏÂÌÛ Á Ô ÒÌ ı ÒÚÂÈ è Ë...

Page 41: ...È ÜÂÎÚ È ÜÂÎÚ È DC DS 2P COUPLER CB REC ET C CB 20µF OSU MOHíAÜHAü CXEMA E24 E35 E40 E50 E57 E G è ÌÂÎ ÛÔ ÎÂÌËﬂ SW OS ÉÓÎÛ ÓÈ IG OSU SP G R óÂ Ì È R FC SC MC MC áÂÎÂÌ È óÂ Ì È ä ÒÌ È ä ÒÌ È ÉÓÎÛ ÓÈ ÅÂÎ È ÜÂÎÚ È ÜÂÎÚ È CB CB REC ET C C DC DS OSU E G G R C BOX MC SC FC SP R OSU ET PL REC V OS CB C SW IG DC DS Fig 31 Fig 32 ...

Page 42: ...YOSHIHARU MIZUI åÂÌÂ ÊÂ ÌÚËﬂ Í ÂÒÚ MITSUBISHI HEAVY INDUSTRIES LTD ÑATA ÑEäAÅPú 2006 EC DECLARATION IN CONFORMITY WITH THE PROVISIONS OF THE APPROPRIATE MACHINERY DIRECTIVE MANUFACTURER MITSUBISHI HEAVY INDUSTRIES LTD INDUSTRIAL MACHINERY SPECIAL VHICLE HEADQUARTER MEIKI GASOLINE ENGINE DEPARTMENT IWATSUKA CHO NAKAMURA KU NAGOYA 453 8515 JAPAN DESCRIPTION OF THE MACHINERY 1 CATEGORY GASOLINE ENGIN...

Page 43: ...43 ...

Page 44: ...612 Code No C99160091 Printed in Japan Mfg Code KN55083AA Hitachi Koki Co Ltd ...

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