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D. Disassembly of the Gear:

(1) Remove the Bearing Cap 

3

 which is mounted on the

Gear Cover 

9

. In removal, ensure that the spanner

used matches the dimensions of the Bearing Cap 

3

(Hitachi’s J-29 Spanner is recommended). Also,

carefully note that the Bearing Cap is left-hand

threaded.

(2) Occasionally, the ball bearing fitted in the Inner Cover

Ass’y 

11

 will adhere to the Spindle 

4

 during dis-

assembly. In this case, remove the ball bearing from

the Spindle.

(3) As illustrated in Fig. 5,

support the end surface

of the Gear Cover 

9

with a tubular jig, and

push down on the end of

the Spindle 

4

 with an

arbor press or similar

tool to remove the

Spindle. At this time,

the Gear 

10

 will be

simultaneously removed

from the Spindle.

1-2 Assembly:

Assembly can be accomplished by

following the disassembly pro-

cedures in reverse. However,

special attention should be given

to the following items:

A. Wiring Operation:

(1) When connecting the lead wire terminal to the Carbon

Brush 

25

, ensure the terminal is inserted in the direction

illustrated in Fig. 2.

(2) Ensure that internal wiring is accomplished in accordance

with the illustrations in Fig. 6. When reassembling the

Handle Cover, be very careful not to pinch or damage the

wires inside.

Fig. 5

φ

 35

Tubular
Jig

Gear

Gear Cover

Spindle

Push

Summary of Contents for D 10VC

Page 1: ...nd the lead wire from the Reversing Switch Ass y 27 When pulling the terminal it is best to push the Carbon Brush fully into the Brush Holder see Fig 2 Fig 2 3 Remove the Cord Loosen the M4 x 16 Hd Tapping Screws 28 which retain the Cord Clip 29 and remove the Cord 30 together with the Cord Armor 31 B Disassembly of the Armature Ass y and Stator Ass y 1 Loosen the M4 x 50 Hd Tapping Screws 8 and t...

Page 2: ...Type D10VC the Drill Chuck 2 is fixed to the Spindle 4 by a 3 8 24UNF 2A thread right hand thread First fit a 14 mm 9 16 spanner to the provided flat surfaces on the shaft of the Spindle Next as illustrated in Fig 4 fit a J 90 Ring Ass y to the body portion of the Drill Chuck Ass y and secure the Ring Ass y in a vise At this time insert the pin of the ring assembly into the Handle mounting hole on...

Page 3: ...bular jig and push down on the end of the Spindle 4 with an arbor press or similar tool to remove the Spindle At this time the Gear 10 will be simultaneously removed from the Spindle 1 2 Assembly Assembly can be accomplished by following the disassembly pro cedures in reverse However special attention should be given to the following items A Wiring Operation 1 When connecting the lead wire termina...

Page 4: ...ature Pinion and HITACHI MOTOR GREASE Gear No 29 2 Adhesive z Bearing Cap Biska 18 M C Tightening Torque for Fastening Screws z M4 Tapping Screw 15 25 kgf cm 13 0 21 7 in lb z Bearing Cap 100 150 kgf cm 86 8 130 in lb z Screw for Terminal 2 5 4 5kgf cm 2 2 3 9 in lb z Drill Chuck Ass y 300 25 kgf cm 260 20 in lb ...

Page 5: ...ica Canada Fig 6 Plug in Terminal Stator Ass y Carbon Brush Armature Ass y Reversing Switch Speed Control Switch Pay attention to the direction white Red gray yellow Reversing switch terminal Marking No 4 5 6 Carbon Brush Wiring Work Wiring Diagram ...

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