
-10-
Damper
[124]
Damper Set Bolt
[15]
Nut M6
[10]
Rear handle ass’y
Spring Holder
[155]
Antivibration Spring
[157]
Engine case ass’y
Fuel Pipe
[68]
Rear Damper
[88]
Ɣ
Rear handle and engine case
4. Disassembly and reassembly of the rear handle and engine case
[Tools required]
Ɣ
Flat-blade screwdriver
Ɣ
Box end wrench 10 x 19 mm
(1) Disassembly
Ɣ
Remove the Fuel Pipe 2.5 x 4 x 90
[43]
from the
Priming Pump Comp.
[44]
.
Ɣ
Secure the Spring Holders
[155] [12]
by inserting a
flat-blade screwdriver into the groove of the bolt,
and then use a box end wrench 10 x 19 mm to
remove Nut M6
[10]
.
Ɣ
Remove the Damper
[124]
, and then use a
flat-blade screwdriver to remove the two Damper
Set Bolts
[15]
. Also remove the Rear Handle
[146]
.
(2) Reassembly
Reassembly can be conducted by reversing the
disassembly procedure. However, special attention
should be given to the following items.
Ɣ
Insert the Antivibration Springs
[157] [14]
so that their first coils do
not protrude from the first coils of the Spring Holders
[155] [12]
.
(See the illustration above.)
Ɣ
Apply 0.1 to 0.3 g of Chemiseal L-391 (manufactured by Chemitech
Inc.) to the bolts of the Spring Holders
[155] [12]
or on the female
threads of Nut M6
[10]
.
Ɣ
Secure the Spring Holders
[155] [12]
by inserting a flat-blade
screwdriver into the groove of the bolt as illustrated on the right,
and then tighten Nut M6
[10]
so that the Spring Holders
[155] [12]
do not rotate when you turn the screwdriver by using a box end
wrench 10 x 19 mm.
Ɣ
Use the box end wrench 10 x 19 mm to hold Nut M6
[10]
in place, and then use a torque wrench with a
flat bit to tighten the bolts of the Spring Holders
[155] [12]
at the specified torque of 5.5 ± 0.5 N•m (56 ±
5 kgf•cm).
CAUTION: Do not twist the Fuel Pipe [68] between the rear handle and engine case.
Ɣ
Tightening Nut M6
[10]
Nut M6
[10]
Ɣ
Assembling the antivibration structure of coil spring
1 mm or less
The Antivibration Springs
[157] [14]
should not protrude
from this surface of the Spring Holders
[155] [12]
.
Rear Handle
[146]
Flanged Tapping
Screw D6
[156]
Antivibration
Springs
[157] [14]
Spring Holders
[155] [12]