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POWER TOOLS

TECHNICAL  DATA

AND

SERVICE  MANUAL

DRY  CUT  METAL SAW

CD 14F

SPECIFICATIONS  AND  PARTS  ARE  SUBJECT  TO  CHANGE  FOR  IMPROVEMENT

LIST No. N0904

May  2001

C

MODEL

CD 14F

Summary of Contents for CD 14F

Page 1: ...POWER TOOLS TECHNICAL DATA AND SERVICE MANUAL DRY CUT METAL SAW CD 14F SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT LIST No N0904 May 2001 C MODEL CD 14F ...

Page 2: ...L DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s and model name s of our competitor s The symbol s utilized here is are as follows Symbols Utilized Competitors Company Name Model Name U POTER CABLE 1410 ...

Page 3: ...Label B 7 7 5 Grounding Instructions 7 8 PRECAUTIONS IN OPERATIONS 8 8 1 Handling 8 8 2 Installation 8 8 3 Tipped Saw Blade for Metal Cutting 8 8 4 Fastening of Workpiece 10 8 5 Angle Cutting 10 8 6 Precautions during Cutting 11 9 TROUBLESHOOTING 12 10 PRECAUTIONS IN DISASSENBLY AND REASSEMBLY 13 10 1 Disassembly 13 10 2 Reassembly 20 10 3 Adjustments 20 10 4 Wiring 20 10 5 Precautions in Wiring 2...

Page 4: ...metal saw equipped with a tipped saw blade for metal cutting The Model CD 14F is superior to the conventional high speed cutters in cutting performance 3 APPLICATIONS Cutting soft steel pipes for plumbing Cutting soft shape steel such as angle steel and channel steel Cutting soft steel round bars CAUTION The Model CD 14F cannot cut stainless steel hardened steel and shape steel less than 2 mm thic...

Page 5: ...angular type Round steel pipe Square type 130 mm dia W120 x H120 mm W180 x H95 mm 105 mm dia W90 x H90 mm W100 x H90 mm 130 mm dia W120 x H120 mm W180 x H95 mm 105 mm dia W90 x H90 mm W100 x H80 mm 114 3 mm dia W95 x H95 mm 81 mm dia W72 x H72 mm 1 SGPW Galvanized steel pipe for water supply 2 Cutting cost Running cost Price of the tipped saw blade Service life Angle 75 mm x 75 mm x t 6 mm Cutting...

Page 6: ...CD 14F 6 Dust box The dust box collects cutting dust for ease of cleaning after cutting operation As a guide remove cutting dust at intervals of about 20 times of cutting operation when the workpiece is SGPW65A pipe 76 3 mm in dia 4 2 mm in thickness 3 Quick lock vise The Model CD 14F is equipped with the quick lock vise ass y that can securely fasten a workpiece just by tilting the clutch toward ...

Page 7: ...e 105 mm dia 4 1 8 Rectangular type 100 mm x 90 mm 3 15 16 x 3 5 8 Single phase commutator series motor 15 A 115 V 1 750 W 80 2 4 mm 3 32 2 0 mm 5 64 Noise Maximum opening length of the vise At no load During cutting 0 45 Installation dimensions W x L x H Net weight Gross weight Color 95 dB 110 dB When cutting a round pipe SGPW65A First stage 186 mm 7 5 16 Second stage 217 mm 8 9 16 First stage 11...

Page 8: ... off wheel Outer dia Max cutting dimensions 90 Motor specification 45 No of teeth Blade thickness Inner dia Round pipe No load speed Max output Cutting range SGPW65A Thickness of base metal Cutting time Vise type No load noise Teeth shape Blade wheel type Maker Model Square type Rectangular type Round pipe Square type Rectangular type Unit Switch type Service life of blade wheel SGPW65A Over load ...

Page 9: ...nual to enhance the safe efficient use of the machine by the customer Salespersons must be thoroughly familiar with the contents of the Instruction Manual to be able to offer appropriate guidance to the customer during sales promotion 7 2 Precautions of the Nameplate Each Model CD 14F is furnished with a nameplate that lists the following precautions 1 Advise the customer to become thoroughly fami...

Page 10: ...h the green outer insulation with without yellow stripes If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or serviceperson if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only 3 core extension cords that ...

Page 11: ...ings on the tipped saw blade are an arrow indicating the rotation direction and figures indicating the outer diameter of the blade 14 and the width of the blade tip 3 32 see Fig 9 As there is no special marking indicating the blade is for metal cutting use the customer should be instructed on how to differentiate it from wood cutting blades in shape and form of the teeth Fig 9 A Fig 9 B Enlarged v...

Page 12: ...ilable on the market For metal cutting the alternating top bevel and trapezoidal teeth arrangements are most widely used 4 Cut limiting tooth form a blade with cut thickness limitation butts In ordinary cutting the cutting depth stock removal per tooth is roughly from 0 02 mm to 0 04 mm The cut limiting tooth form limits the maximum cutting depth chip thickness at times such as the following to pr...

Page 13: ...enly during cutting causing serious injury or damage to the blade Caution the customer to ensure without fail that the workpiece material is properly positioned and secured Fig 12 8 5 Angle Cutting The Model CD 14F is capable of angle cutting up to an angle of 45 degrees Angle setting of vise B can be accomplished by loosening the bolt M10 and the hex head screw with the accessory 17 mm wrench and...

Page 14: ...rial and stops turning turn off the switch immediately and free the blade from the material Then perform idle operation and ensure there are no abnormalities 7 On completion of the cutting operation turn off the switch and ensure the saw blade comes to a complete stop before lifting the handle to return it to its original position Particularly when the cut off portion of the workpiece material is ...

Page 15: ...washer is deformed 1 Slide base is deformed 4 Screw is worn 5 Vise screw is deformed Replace the TCT Saw Blade 87 Check for impact marks or scratches on the Wheel Washer 86 and repair it by filing if any Replace the Wheel Washer 86 Loosen the Bolt W Washers M10 x 25 Black 105 and adjust again Replace Vise B 108 Check for deformation at the hinge of the Base 135 or the Gear Case 29 If deformed repl...

Page 16: ...the eye shield sub cover wheel washer tipped saw blade safety cover lever and saw cover Tools required 17 mm wrench standard accessory Screwdriver Slender nose pliers Remove the two Machine Screws M4 x 10 32 and remove the Eye Shield 33 Remove the Machine Screws M5 x 10 35 and the Machine Screws M5 x 12 42 then remove the Sub Cover 40 Remove the Hex Washer Hd Bolt 88 with the Wrench 17 mm 502 then...

Page 17: ...a plastic hammer to remove all the parts shown in the above figure as A in an assembled state Pull out the Drive Shaft Ass y 67 Do not drop the gear or other parts on the floor 2 Removal of the gear cover drive shaft ass y and main spindle ass y Tools required screwdriver Plastic hammer Slender nose pliers 2 1 ...

Page 18: ...ver 52 Disconnect the faston connector from the Overload Switch 44 and remove the Overload Switch 44 Remove the internal wires from the Switch 61 Remove the two Tapping Screws W Flange D4 x 10 Black 55 and the Switch 61 Loosen the Protection Rubber 25 and remove the Machine Screw W SP Washer M5 x 16 31 Cord Clamp 30 and Machine Screw M5 x 8 56 Cut the internal wire of the Cord 23 that is crimped b...

Page 19: ...r Machine Screws M6 x 20 18 and remove the Housing Ass y 1 from the Gear Case 29 Note that the Wave Washer 8 comes off when removing the Housing Ass y 1 from the Gear Case 29 Do not lose the Wave Washer 8 Pull out the Fan Guide 12 from the Housing Ass y 1 Remove the two Machine Screws M4 x 12 15 and the Tail Cover 16 Remove the two Machine Screws M5 x 80 19 from the Stator 11 Pull out the two fast...

Page 20: ...mpletely Lightly tap the Shaft 109 at the front with a plastic hammer to remove it Use of a shaft 10 20 mm in diameter and 200 mm in length is recommended At this time support the Gear Case 29 Spring A 119 can be removed by removing the Shaft 109 Remove each mounting screw of the Side Cover 132 Rubber Leg 136 Dust Box 120 Bottom Plate 140 and Wrench Holder 117 to remove them from the Base 135 Remo...

Page 21: ...29 and the Indicator 130 Remove the Bolt W Washers M10 x 25 Black 105 Bolt M10 106 and Vise B 108 Remove the Nut M10 139 two Hex Socket Hd Bolts W Washers M8 x 30 92 Chain 93 and Quick Lock Vise Ass y 94 Loosen each nut of the Hex Hd Screw M10 x 65 110 and the Bolt M10 x 60 114 to remove them from the Base 135 Remove the four Flat Hd Screws M5 x 15 89 to remove the Slide Base 90 from the Base 135 ...

Page 22: ...Pin D6 x 32 95 from the Screw Holder 97 to separate the Clutch 96 and the Screw Holder 97 Pull out the Roll Pin D3 x 14 100 from the Screw Holder 97 to separate Vise A 103 Vise Shaft 102 and Vise Screw 99 7 Removal of vise A vise shaft screw holder and screw handle ass y Tools required 13 mm wrench Roll pin remover Hammer 1 2 3 ...

Page 23: ... x 65 110 After disassembly or replacement of the Base 135 adjust the height of the Hex Hd Screw M10 x 65 110 so that it is 88 mm above the upper surface of the Base 135 On completion of adjustment fasten the Hex Hd Screw M10 x 65 110 with the Nut M10 111 If the bolt height is too low there is a danger that the TCT Saw Blade 87 may cut into the Base 135 or the floor surface if it is too high the w...

Page 24: ... of the Gear Case 29 and the Base 135 2 Vise section Apply machine oil to the screw portion and rotating portion of the Vise Screw 99 the female screw of the Screw Holder 97 the female screw of the of the Clutch 96 10 7 Machine Accuracy On completion of reassembly confirm that machine accuracy is within the tolerance standards in the below 10 8 Cutting Accuracy Cut a prepared workpiece and confirm...

Page 25: ...0 Base Saw Cover Safety Cover Vise B Quick Lock Vise Ass y Vise A Screw Holder Clutch General Assembly Switch Cord Switch Handle Drive Shaft Ass y Main Spindle Ass y Gear Case Housing Stator Armature Ball Bearing 6200ZZ Ball Bearing 6002LLU Handle Cover Vise B Vise A 0 min Switch Cord 10 min Others 20 min Fixed Cost 70 80 90 ...

Page 26: ...ELECTRIC TOOL PARTS LIST LIST NO DRY CUT METAL SAW Model CD 14F 2001 3 30 E1 N0904 ...

Page 27: ... 2 CD 14F 3 01 ...

Page 28: ... 10 PCS 2 23 320 051 CORD 1 24 319 997 CORD SLEEVE 1 25 319 998 PROTECTION RUBBER 1 26 302 012 NUT M5 BLACK 2 27 320 081 WARNING LABEL A 1 28 OVERLOAD LABEL 1 29 320 068 GEAR CASE 1 30 319 999 CORD CLAMP 1 31 987 512 MACHINE SCREW W SP WASHER M5X16 6 32 949 216 MACHINE SCREW M4X10 10 PCS 2 33 319 990 EYE SHIELD 1 34 HITACHI LABEL 1 35 949 236 MACHINE SCREW M5X10 10 PCS 1 36 LABEL 1 37 319 991 SAW ...

Page 29: ...OR D22 SHAFT 10 PCS 1 75 320 076 SPUR GEAR 1 76 965 469 RETAINING RING FOR D25 SHAFT 1 77 600 5VV BALL BEARING 6005VVPS2L 1 78 948 227 RETAINING RING FOR D47 HOLE 1 79 320 075 GEAR COVER 1 80 948 015 FEATHER KEY 5X5X10 1 81 320 074 MAIN SPINDLE 1 82 320 073 MAIN SPINDLE ASS Y 1 INCLUD 73 81 83 320 000 SPRING B 1 84 320 015 SAFETY COVER 1 85 002 525 RETAINING RING FOR D45 SHAFT 1 86 320 054 WHEEL W...

Page 30: ... 048 HEX HD SCREW 1 122 320 049 KNOB 1 123 949 397 WING BOLT M5X10 10 PCS 1 124 320 043 LEVER 1 125 673 489 RETAINING RING E TYPE FOR D5 SHAFT 1 126 320 044 SPECIAL BOLT 1 127 949 761 HEX SOCKET HD BOLT M8X40 10 PCS 1 128 939 542 RETAINING RING FOR D12 SHAFT 10 PCS 1 129 949 235 MACHINE SCREW M5X8 10 PCS 1 130 320 030 INDICATOR 1 131 949 397 WING BOLT M5X10 10 PCS 2 132 320 045 SIDE COVER 1 133 94...

Page 31: ...TERNATIVE PARTS 6 ITEM NO CODE NO DESCRIPTION REMARKS NO USED STANDARD ACCESSORY 501 320 055 SAFETY GOGGLE 1 502 320 080 WRENCH 17MM 1 503 872 422 HEX BAR WRENCH 6MM 1 CD 14F Printed in Japan 010330N 3 01 ...

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