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ELECTRIC POWER STEERING SYSTEM      11-12 

                                                                                                                                                                     

 

 

Typical parts of the EPS system

 

In general, EPS system has the following parts: 

 

Steering torque sensor 

 

Motor to generate power torque 

 

EPS system control unit (ECU

 

 

Speed sensor

 

 

Temperature sensor 

 

Battery voltage sensor 

 

Mechanical reduction transmission 

mechanism(Reducer) 

 

Gear/rack type steering gear 

 

Steering rod joint 

 

Ball stud of steering knuckle 

 

Steering shaft and universal joint 

  Construction of EPS 

1.    Structure chart of EPS 

 

 

  Steering Wheel     

 

Reducer   

 

  Motor 

 

Steering transmission shaft   

 

Universal Joint 

 

Tie Rod Joint 

 

Tie Rod 

 

Steering Knuckle 

 

Steering Gear 

 

 

 

The Meter is an important part of the UTV. 

The Meter works together with the EPS system and 

monitors working condition of the EPS system. 

Faults can be displayed by a fault indicator light and fault 

indicator of EPS system, so the driver can acknowledge 

faults of the EPS in time and take some measures to keep 

himself/herself safe.         

When a fault occurs on the EPS system, a fault indicator 

light will be on. At the same time, the fault indicator of EPS 

system will display the fault code for maintenance. 

                           

 

Fault indicator light of EPS system     

 
                         

 

Fault code diagram 

No. 

Fault   

code 

Fault style 

Fault indicator 

light of EPS 

system 

F00001 

1#fault  of  steering 

torque sensor 

lit 

F00002 

2#fault  of  steering 

torque sensor 

lit 

F00006  ECU overheating 

lit 

F00005 

low voltage battery 

alarm 

lit 

F00003 

Dynamic  motor  without 

power alarm 

lit 

F00011 

Fault 

of 

speed 

sensor 

lit 

F00010  ECU non-working 

lit 

 

 

 

 

 

Summary of Contents for STRIKE 1000

Page 1: ...lds the copy right No publishing and reprinting without permission READ THIS MANUAL CAREFULLY For questions regarding this UTV please contact HISUN at 972 446 0760 hisunmotors com Rev 07231501 No one...

Page 2: ...tions in this manual will provide the knowledge needed to have safe operation and longevity of the UTV For questions regarding this UTV please call 972 446 0760 IMPORTANT SAFETY MESSAGES READ THIS MAN...

Page 3: ...manual by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator...

Page 4: ...perature is below 4 F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Operate the UTV after the UTV has warmed up Please see page 7 3 on the warming up process Follow the pr...

Page 5: ...2 1 2 1 3 1 3 1 3 1 4 1 4 1 4 1 5 1 8 2 1 3 1 4 1 5 1 6 1 6 2 6 3 7 1 7 2 7 2 7 2 7 3 7 3 7 4 7 4 7 5 7 5 7 5 8 1 9 1 9 1 10 1 10 1 10 3 10 5 10 5 10 6 10 6 10 6 10 6 Subject Checking the Brake Pedal...

Page 6: ...Introduction HS 1000 Strike Intro 5 Battery Troubleshooting Vehicle Troubleshooting Options Emissions Warranty 13 3 13 4 14 1...

Page 7: ...Introduction HS 1000 Strike Intro 6...

Page 8: ...hould always wear protective equipment such as helmet boots eye protection ear protection and gloves etc 5 Only a qualified driver with driving license should operate this UTV Never operate after drin...

Page 9: ...close attention to your surroundings and check for streets trail intersections or other obstacles 12 Always use signals in advance of turns 13 Do not allow entrance or exit of the vehicle while it is...

Page 10: ...n according to road conditions terrain visibility conditions 4 Be cautious when driving over a ditch stone roads or hidden obstacles Avoid operating in any unknown depth of water water depth should no...

Page 11: ...level Otherwise you could be burned by hot fluid or steam 3 No smoking when adding electrolyte or refueling The fuel tank and battery should be kept away from sparks The battery produces hydrogen and...

Page 12: ...SAFE OPERATION 1 5 Warning and caution labels 1 3 5 6 2 4 7...

Page 13: ...SAFE OPERATION 1 6 8 9 11 14 10 12 13 15...

Page 14: ...SAFE OPERATION 1 7 16 17...

Page 15: ...hen in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared to give...

Page 16: ...ction Hi Lo range forward Neutral Reverse Brakes Front Rear Hydraulic disk brakes Parking brake Rear wheel hand lever Steering Electronic power Suspension Front Independent Dual A arm type Rear Indepe...

Page 17: ...s 159 350 Sound level operator ear db A 85 Tire Front 27 9 14 6PR 27 9 14 6PR Rear 27 11 14 6PR 27 11 14 6PR Body color Various NOTE The values in Ground clearance and Weight are those of the machine...

Page 18: ...it for use vehicle may result in malfunction or failures of the vehicle damage to other property and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use wit...

Page 19: ...INSTRUMENT PANEL AND CONTROLS 4 1 INSTRUMENT PANELAND CONTROLS LOCATION OF PARTS Roll over protective structure Front hood Hazard Turn signal light if equipped Headlights Winch mount plate...

Page 20: ...NSTRUMENT PANEL AND CONTROLS 4 2 ILLUSTRATED CONTENTS Steering wheel Brake pedal Accelerator Pedal Cup holder Gear indicator Tachometer Speedometer DC socket Gear shift lever Range Parking brake lever...

Page 21: ...INSTRUMENT PANEL AND CONTROLS 4 3 Cargo bed Tail lamp Muffler Rear trailer hitch bracket Handgrip Fuel tank cap...

Page 22: ...ally inspect the exterior of the vehicle Check engine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in dusty areas Check brake peda...

Page 23: ...erator s seat Never start the engine while standing on ground Make it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To prot...

Page 24: ...p corresponding to that location comes on 2 The parking brake warning lamp 2 parking brake comes on while parking brake is applied and goes off when it is released IMPORTANT Relying on the engine warn...

Page 25: ...up Be sure to set the shift lever to the NEUTRAL position during warm up Allow the engine to warm up for 5 minutes without applying any load This is to allow oil to reach every engine part If a load i...

Page 26: ...ster than prescribed On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited to new vehicles but to all vehicles It should be especia...

Page 27: ...azard light switch to turn off the hazard lights Note The hazard light switch will operate when the key switch is in the ON or OFF position Keeping the switch ON causes the battery voltage to run down...

Page 28: ...when ascending or descending a slope Before ascending or descending a slope shift to the L range to control the vehicle speed Operate in reverse at slow speeds to maintain control 1 The gear shift lev...

Page 29: ...pplied suddenly while towing heavy loads The load can shift forward causing loss of control The braking characteristics are different between two and four wheel drive Be aware of the differences and p...

Page 30: ...r the fuel system Fuel gauge Coolant Temperature Gauge CAUTION To avoid personal injury Do not remove radiator cap until the coolant temperature is well below its boiling point Then loosen cap slightl...

Page 31: ...ttempting to install or use a winch Winch mount plate Transporting The Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truck or trailer Apply the parking b...

Page 32: ...necessary 4 Consult your local dealer for this service 5 When the battery is used for less than 100 hours per year check the battery by checking the indicator annually The items listed below with a ar...

Page 33: ...Intake air line Check Every 200 hrs Replace Every 1 years 19 Brake hoses lines Check Every 200 hrs Replace Every 4years 20 Tire wear Check Every 300 hrs 21 Front axle case oil Change Every 400 hrs 22...

Page 34: ...l used in the engine should have an American Petroleum Institute API service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above Brake fluid Always use DOT3 G...

Page 35: ...pen operator s seat while the engine is running Hood To open the hood turn the latch to release and pull open the hood switch Hood RELEASE Operator s Seat To open the seat raise the seat to the forwar...

Page 36: ...he handle up and move the seat forward and backward 1 Seat handle Adjustment of The Steering Wheel You can adjust the height of the steering wheel according to the driver s height and driving habits 1...

Page 37: ...cident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting Front and Rear Shock Adjustment Option 2 WARNING These shock absorber assemblies contain...

Page 38: ...the damping and in direction F to decrease the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw Compression damping force Turn the compression damping forc...

Page 39: ...of the vehicle make a thorough daily inspection before starting the engine or operating the vehicle CAUTION To avoid personal injury Be sure to check and service the vehicle on a flat surface with th...

Page 40: ...d set the parking brake and shut off the engine 2 Check to see that the coolant level is between the FULL and LOW marks of recovery tank 3 When the coolant level drops due to evaporation add coolant o...

Page 41: ...ly ruins synthetic resin or rubber hoses 1 Park the vehicle on a level ground and open the hood 2 Check to see that the brake fluid level is up to the LOWER mark 3 If it is below the LOWER mark add br...

Page 42: ...e if the joint boots are damaged or not 2 If the boots are cut gashed or show signs of deterioration consult your local dealer CV Joint boot Axle CV Joint boot Drive shaft Checking tire inflation pres...

Page 43: ...e testing 1 Place gear shift in the NEUTRAL position 2 Set the parking brake and stop the engine Test gear shift lever safety switch 1 Sit on the operator s seat 2 Shift the gear shift lever to L H N...

Page 44: ...element with a light and check for damage Replace the primary element once yearly or after every sixth cleaning whichever comes first First air cleaner Secondary air cleaner Primary element Cover IMP...

Page 45: ...ttery CAUTION To avoid personal injury Never remove the battery while the engine is running Keep electrolyte away from eyes hands and clothes If spattered with it wash it away completely with water im...

Page 46: ...Lock the park brake and stop the engine 4 Measure distance between tire beads at rear of tire at hub height 5 Front distance should be shorter than rear distance if not adjust tie rod length Wheel to...

Page 47: ...fler if it is damaged Do not operate the vehicle with a damaged muffler Muffler Spark arrester EVERY 200 HOURS Changing Engine Oil CAUTION To avoid personal injury Be sure to stop the engine before re...

Page 48: ...lat surface raise the cargo bed and apply the parking brake 2 Remove the oil filter oil drain plug and drain all of the old oil 3 Put a film of clean oil onto the seal of the new filter Reinstall the...

Page 49: ...ecking Radiator Hose and Clamp Park the vehicle on a flat surface and raise the cargo bed Check to see if radiator hoses are properly connected every 200 hours of operation or six months whichever com...

Page 50: ...e on a flat surface raise the cargo bed and apply the parking brake Allow engine to cool down sufficiently oil can be hot and can cause severe burns 1 Park the vehicle on a flat surface raise the carg...

Page 51: ...C SERVICE section Flushing Cooling System and Changing Coolant CAUTION To avoid personal injury Do not remove the radiator cap while coolant is hot When cool slowly rotate cap to the first stop and al...

Page 52: ...ur used coolant onto the ground down a drain or into any water source Also observe all environmental protection regulations when disposing of antifreeze If it freezes coolant can damage the cylinders...

Page 53: ...case of leakage add antifreeze and water in the specified mixing ratio before filling into the radiator Replacing Radiator Hose Replace the hoses and clamps See Checking Radiator Hose and Clamp in EVE...

Page 54: ...ver Replacing Light Bulb Head lights Take the bulb out of the light body and replace it with a new one Other lights Detach the lens and replace the bulb Light Capacity Head lights 2x35W Tail light 2x5...

Page 55: ...wheel is greatly decreased No pollution to environment For the traditional hydraulic power steering system the hydraulic circuit has hydraulic hose and fittings inside the system so oil leaks may occu...

Page 56: ...er works together with the EPS system and monitors working condition of the EPS system Faults can be displayed by a fault indicator light and fault indicator of EPS system so the driver can acknowledg...

Page 57: ...flate the tires to a pressure a little higher than usual 5 Change the engine oil and run the engine to circulate oil throughout the engine block and internal moving parts for about 5 minutes 6 With al...

Page 58: ...and any attached implements 5 Start the engine Observe all gauges If all gauges are functioning properly and reading normal move the vehicle outside Once outside park the vehicle and let the engine i...

Page 59: ...battery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Cranksha...

Page 60: ...131 O2A Circuit Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malf...

Page 61: ...ite or corroded Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was us...

Page 62: ...side gears of transmission are not matching properly Replace the gears Too much clearance in the transmission gears Replace the gears Gears are not connecting well Replace the gears Less vehicle power...

Page 63: ...OPTIONS 14 1 OPTIONS Consult your local dealer for further details 1 Head rest 2 Plastic Canopy 3 Rear Trailer Hitch Pin 2 4 Windshield 5 Steel Cab 6 Motor Scan KF90121...

Page 64: ...STEM WARRANTY NOTICE Use of this vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HISUN OWNER S WARRANTY RESPONSIBILITIES As the vehicl...

Page 65: ...replacements improperly installed unless performed by a HISUN authorized dealer 4 use of improper replacement parts or accessories not conforming to specifications set forth by HISUN which adversely a...

Page 66: ...s you specific legal rights and you may also have other rights which vary from state to state V This warranty is in addition to the limited vehicle warranty VI ADDITIONAL INFORMATION Any replacement p...

Page 67: ......

Page 68: ...TM HISUN MOTORS 310 East University Dr McKinney Texas 75069 PH 972 446 0760 TF 877 838 6188 hisunmotors com...

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