HireTech HTF-2 Owner'S Manual & Operating Instructions Download Page 10

SERVICE & ROUTINE MAINTENANCE

CAUTION - maintenance and repairs

must be carried out by authorized
personnel only. To prevent injury, always
remove the power cable from the power
supply before undertaking any work on
the machine. Do not operate this
machine unless it is fully assembled and
all guards are in place. Use Hiretech
genuine spare parts only.

General

Visual Inspection

1.

Always make a list when first examining the
machine, to remind you of parts or action
needed on completion of routine maintenance.

2.

The HTF-2 Floor Sander is subject to high speeds
and vibration, all screws should be fitted using a
suitable thread lock compound.

3.

The HTF-2 Floor Sander needs no lubrication
during routine servicing.

4.

Always ensure that the electrical supply is
disconnected before starting any routine
servicing or repair.

5.

Follow a regular schedule of routine
maintenance to keep your HTF-2 Floor Sander
in good working.

1.

To clean the machine and remove dust, use a
vacuum cleaner to avoid damage and prevent
inhalation of dust.

2.

Examine all external parts of the floor sander
making sure there is no damage. Check the
condition of the Dust Brush and Bumper around
the base of the floor sander, both of which should
be undamaged and in good condition. Check
that the Handle Yoke unlocks and moves freely in
its operating position.

3.

Examine the sanding pads. These should be
undamaged and in good condition.

They

should fit firmly to the fixing posts and pivot
slightly forward and back.

4.

Examine the power cable for damage. If the
outer insulation shows the slightest of abrasions
or the inner conductors are exposed then the
cable must be replaced. The cable must not be
repaired with tape or insulation sleeve.

5.

Ensure all labels are sound, readable and
secure.

6.

Check that the rear wheels are sound and
moving freely. If a wheel is found to be loose or
damaged then the floor sander will not sand or
handle properly. Check and reset the wheels (see

Setting the Wheels on page 8). Replace
damaged wheels.

7.

Check the condition of the Dust Bag Frame
making sure that it hinges down in to its
operating position and locks securely when
stowed.

1.

Remove the handle and lay the floor sander on
its face. Remove the sanding pad if fitted and
inspect the underside for the build up of dust or
pieces of abrasive. Clean as required.

2.

Inspect the condition of the Dust Brush.

The

brush should be replaced if damaged or badly
worn.

1.

The dive gears and drive belt do not require
maintenance under normal operating
conditions.

1.

The HTF-2 Floor Sander features sealed for life
bearings which do not require any lubrication.
In the unlikely event that a bearing has to be
replaced use a Hiretech genuine spare part only
as the grease contained in the bearings is
special. A standard bearing is not suitable and
may result in further damage.

1.

The motor must be kept clean and free from
grease and dust.

2.

The motor brushes must be checked regularly.
Replace ALL FOUR motor brushes when any one
brush has worn to 12mm ( / ”) or less in length.
Brushes MUST slide freely in the brush holders.

There is no need to remove or disconnect any
internal leads when changing the brushes, only
the small braided shunt (pigtail) connected to the
motor brush is disconnected to release the brush.

3.

To replace the motor Brushes ;

(1)

Remove the four screws from the Motor

Cover and lift the cover off.

(2)

Remove the four Spring Brushes and set to

one side. The springs are removed by
pushing the spring tag in towards the
brush and lifting out.

(3)

Using a cross recess screwdriver remove

the four brush shunt (pigtail) retaining
screws and lock washers.

(4)

Remove the four brushes.

Dust Control

Drive

Lubrication

Care of Motor

15

32

7

Summary of Contents for HTF-2

Page 1: ...FLOOR SANDER MODEL HTF 2 OWNERS MANUAL OPERATING INSTRUCTIONS REF 180 PART 031390 PRINTED IN THE UK JULY 2003 Hiretech ABC From Serial Number 00579 220 240 Volt 00579 110 120 Volt ...

Page 2: ... not available an adaptor as shown in sketch C should be installed as shown in sketch B if the outlet box that houses the receptacle is grounded Be sure to fasten the grounding tab with a metal faceplate screw Floor sanding can result in an explosive mixture of fine dust and air Use floor sanding machine only in a well ventilated area free from any flame or match Moving Parts to reduce the risk of...

Page 3: ...Control 7 Lubrication 7 Care of Motor 7 8 Setting the Wheels 8 Electrical Testing 8 9 9 10 11 12 13 13 14 15 SERVICE REPAIR 16 WARNING MAINS CABLE WIRING PLUG For safe operation of this machine read and understand all instructions Look for the warning caution symbol This symbol means that if you do not follow the instructions injury can occur to the operator and damage to the machine and floor may...

Page 4: ...f flying dust and air 11 Never smoke when using or servicing the floor sander or when handling the dust bag Make sure thast all possible sources of ignition are removed from the work area 12 Never expose the machine to rain or damp Always store in a dry place 13 Stop the floor sander immediately if damage to the machine or abrasive is suspected 14 Never allow the power cable to come into contact w...

Page 5: ... the floor sander is secure and cannot move when being transported in a vehicle The floor sander is heavy Take care when lifting and carrying the machine 1 Ensure the power cable is disconnected from the power supply 2 Lock the handle in the upright position and tip the floor sander backwards so that it rests on the dust bag frame To remove the sanding block take hold of each end of the block and ...

Page 6: ...e 4 5 Walk slowly forward and back working progressively across the floor Do not dwell in one place The floor sander will glide easily across the surface of the floor 3 7 When the dust in the dust bag reaches the MAX line stop sanding Switch OFF disconnect the power cable from the power supply and remove the paper dust bag Turn the top of the paper dust bag over to stop the escape of dust and disp...

Page 7: ... the floor Orbital FLOOR TYPES SOLID WOOD PLANK STRIP FLOORS VENEERED LAMINATED THINNER FLOORS Old floors in good condition Uneven floors Floors with an existing finish Hiretech when the floor is in good condition no uneven edges cupping or crowning of planks and strips and you want to re surface the floor sanding back to new wood start sanding in the direction of the planks or strips with the woo...

Page 8: ...es These types of finishes tend to raise the wood grain when first applied to raw wood Allow each coat of varnish to dry completely following the manufactures directions Use Hiretech abrasive pads to sand between each coat of varnish The fine abrasive pads will remove light brush applicator marks and raised grain while maintaining the integrity of the coat of varnish applied BETWEEN COATS OF FINIS...

Page 9: ...e wood prior to new finish being applied Removal of stains and old finish from the sub surface of the floor after stripping of surface coatings with 80 grade medium abrasive Medium stock removal Suitable for all floor types however care should be Rapid removal of surface coatings and taken on factory pre finished finishes floors where the integrity of seals and stains should be maintained Light st...

Page 10: ...readable and secure 6 Check that the rear wheels are sound and moving freely If a wheel is found to be loose or damaged then the floor sander will not sand or handle properly Check and reset the wheels see Setting the Wheels on page 8 Replace damaged wheels 7 Check the condition of the Dust Bag Frame making sure that it hinges down in to its operating position and locks securely when stowed 1 Remo...

Page 11: ...e a straight edge a steel rule is best across the center of one wheel and the block of wood If the wheels are adjusted correctly there will be no gap across the whole width of the block If you see a gap the wheels need adjustment If the gap is at the rear of the block toward the back of the floor sander the wheels are too low If the gap is at the front of the block toward the front of the floor sa...

Page 12: ... the Disconnect the machine from dust pick up the power supply tip the machine back and remove the sanding pad check for obstruction The dust brush is worn Replace the dust brush The machine does not sand The sanding pad is damaged Check and replace the sanding evenly pad The wheels are out of Check and adjust the wheels adjustment The sander does not glide easily The machine is not being Read the...

Page 13: ...OPERATING INSTRUCTIONS DECEMBER 2000 REF 180 PART 031390 PRINTED IN THE UK 4 3 2 1 4 6 13 4 6 7 8 5 11 180 9 10 12 15 18 37 170 85 46 27 26 39 29 49 50 47 16 25 17 24 27 26 35 37 36 156 19 23 55 30 39 29 22 21 20 67 68 64 65 123 28 151 34 31 32 33 127 62 63 53 61 157 60 54 48 51 59 52 56 58 57 250 HIRETECH SERVICE TOOL ...

Page 14: ...98 103 104 105 106 96 107 108 22 110 111 112 113 128 129 130 131 132 133 6 119 118 22 110 111 113 128 129 130 138 132 133 6 118 114 85 46 6 47 126 48 155 124 140 116 122 115 120 121 135 136 137 131 139 117 134 127 141 147 148 147 150 151 149 123 146 152 154 153 143 130 144 145 129 138 142 92 125 ...

Page 15: ...010 1 Housing Lower 49 031090 6 Screw 50 030270 1 Window Lamp 51 031130 16 Nut 52 031120 16 Screw 53 030360 1 Brush Set 54 030350 1 Bumper 55 030300 1 Support Bag check Serial No 56 031010 4 Bolt 57 031020 4 Wing Nut 58 030390 2 Clamp Abrasive 59 030400 2 Bush 60 030370 1 Sanding Block 61 030380 1 Sanding Block Abrasive Pad 62 030790 4 Screw 63 030060 1 Retainer Wheel 64 030320 1 Housing Eccentric...

Page 16: ... 2 Screw 156 031650 1 Knob Assembly 157 031370 1 Hook and Loop Pad 170 07038 25 Disposable Paper Dust Bag HT7 HTF Pack 2 box 25 170 07040 50 Disposable Paper Dust Bag HT7 HTF box 50 180 031390 1 Owners Manual Operating Instructions 250 011740 1 Service Tool Pinion Pulley Fitting Removal 250 031490 1 Service Tool Lever Block Holder HTF 250 031610 1 Service Tool Jacking Bolts HTF Special Tools not i...

Page 17: ...14 HTF 2 CIRCUIT DIAGRAM GREEN YELLOW GREEN N AMERICA BLUE WHITE N AMERICA BROWN BLACK N AMERICA ARMATURE ROTOR FIELD STATOR HANDLE CABLE SWITCH MAIN CABLE LAMP TUBE BALLAST UNIT 6 3 7 8 ...

Page 18: ...nsulation Class 1 110 Volt 50Hz Insulation Class 1 Machinery Directive Harmonised 89 392 EU as amended Low Voltage Directive Harmonised 73 23 EU as amended Electromagnetic Compatibility Directive 89 336 EU as amended 89 392 EU 93 44EU 73 23 EU 93 68 EU 89 336 EU 91 368 EU 92 31 EU EN60 335 1 88 HD 251 1 3 BS 3456 201 EN292 1 91 EN292 2 91 EN60204 1 92 EN55014 93 BS 800 EN 50082 1 92 IEC 745 2 4 HD...

Page 19: ...nquires hiretech com au 2750 Web www hiretech biz FL Geversstraat 31 Tel 32 3 457 94 24 B 2650 Fax 32 3 457 49 24 Edegem Email info devomat be Web www devomat be 2282 Alpha Avenue Tel 1 604 298 0566 Burnaby B C Fax 1 604298 8996 V5C 5L6 Email deltaquip telus net Web rue du Chateau BP70112 Tel 33 320 207880 59052 Roubaix Fax 33 320 207889 Cedex 1 Email infos vif furniture com Web Vedskollevej Tel 4...

Page 20: ... releases Hiretech from all other obligations and liabilities This warranty does not apply to normal wear and tear to the machine and in particular does not cover normal wear parts such as mains cable wheels switches relays brushes rubber parts hoses and bearings This warranty also does not cover and Hiretech will not be liable for excessive wear caused by abnormal use Hiretech will under no circu...

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