HIRD GLASS Wienold GML800+ Operator'S Manual Download

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Northern

(Head Offi ce)

Tel: +44 (0)1482 227333

Central

Tel: +44 (0)1302 341659

Southern

Tel: +44 (0)203 174 0658

DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT

www.hird.co.uk

OPERATOR MANUAL

WIENOLD

Sept 2019

Summary of Contents for Wienold GML800+

Page 1: ...2 227333 Central Tel 44 0 1302 341659 Southern Tel 44 0 203 174 0658 DISCLAIMER ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT www hird co uk www hird co uk OPERATO...

Page 2: ...ootbrake s is operational 7 Chassis is in good condition with no major defects 8 Nut bolts other fasteners 9 Push handle has no major defects 10 Counterweights are free from defects 11 Counterweights...

Page 3: ...ction tests Operating instructions INSTALLATIONS GML800 Std GML800 K M AC GML800 DC Lateral outrigger Mast safety hook Loading devices Load preparation RAISING LOWERING LOADS by manual winch by electr...

Page 4: ...ised tester Without a current UVV test seal this lift must not be operated The owners and anyone hiring borrowing this lift should have all construction parts undergo a complete inspection All of the...

Page 5: ...n lowering The GML800 is equipped with frontal outriggers which depending on the model may also be deployed as rear outriggers when used in combination with counterweights Different loading accessorie...

Page 6: ...n Manual GML 800 Glass and Material Lift GML 800 GML800 Std M Standard with manual winch GML800 K M with Counterweights and manual winch GML800 K AC with counterweights and 230 110V winch GML800 K DC...

Page 7: ...16 1 2 5 3 4 6 7 8 9 10 12 12 14 18 1 Carriage 2 Bolt to secure attachments 3 Hold down bar for transportations 4 Mast System 5 Lifting eye 6 Worm gear winch 7 Worm winch crank 8 Push bar 9 Adjustmen...

Page 8: ...ith nut 25 Forklift pockets Option 26 Outrigger Components GML K M Types GML 20 und 25 with lateral outrigger Series with counterweights K and maual worm winch M Fork lift pockets optional available f...

Page 9: ...h AC Types GML 10 und 15 without lateral outriggers as option available All Types GML 20 und 25 are equiped with lateral outriggers standard ref Componets GML K M Operation Manual GML 800 1 Carriage 2...

Page 10: ...n for battery cart 16 Support wheel 17 Holes for outrigger 18 Swivel caster with brake 19 Chassis 20 Securing pin 21 Outrigger Operation Manual GML 800 Types GML 10 und 15 without lateral outriggers a...

Page 11: ...4 100 11 10 1 8 9 Left side Right side Both sides 11 Battey supply Left side 12 Power switch 13 Voltmeter 14 Charger with charge indicator 15 Charger supply Right side 8 12 13 14 15 6 5 4 3 7 9 Batter...

Page 12: ...ff 6 Cable remote control supply Emergency Stop 1 2 7 4 5 6 Control box left side Control box right side 000000 8 9 7 Hour meter 8 Fuse 9 230 110V supply Control box buttom side 10 11 12 10 Limit swit...

Page 13: ...6 Cable remote control supply Emergency Stop 1 2 7 4 5 6 Control box left side Control box right side 000000 8 9 7 Hour meter 8 Fuse 9 Battery supply Control box buttom side 10 11 12 10 Limit switch s...

Page 14: ...ing area thoroughly before using the lift 4 Always perform the function test as per the operating manual prior to use 5 Only use the lift as per the operating instructions Any deviations are not accep...

Page 15: ...ar job site Do not use the lift and do not execute any function tests without wearing the appropriate PPE Keep loose clothes jewelry hair etc away from any moving parts and ensure appropriate PPE is w...

Page 16: ...hirer immediately Only use the approved loading accessories with this lift Lifting Hazards Always use the correct lifting techniques when loading or tilting the lift Personnel should be trained and co...

Page 17: ...kes engage automatically when you stop winding The crank handle must not move when you stop winding Standard Forks Only use appropriate loading accessories when lifting a load Always ensure before loa...

Page 18: ...e handle for transportation by road sea or air and store it in your vehicle Otherwise there is a risk that the handle may come loose and fall down Only move the lift with the handle stored on the 3 st...

Page 19: ...il or grease on the brake surfaces or on the mast elements Only use silicon spray when lubricating the mast elements no oil or grease Avoid spraying onto the brake surfaces Hazard due to improper use...

Page 20: ...ctions and safety instructions b the operating manuals and safety instructions for the lift c the inscriptions labels and warning signs on the lift d the safety instructions and work procedures on the...

Page 21: ...devices for Bents or damage Corrosion or rust Cracks in welds or structural components Defects on the winch cable Please ensure 1 that all structural and other corresponding components such as fasten...

Page 22: ...possible unsafe surfaces and conditions Read understand and obey a the manufacturer s instructions and safety instructions b the operating manuals and safety instructions for the lift c the inscripti...

Page 23: ...Further use of the lift is prohibited Repairs to the lift may only be undertaken by a quali ed service technician in compliance with the manufacturer s speci cations When repair work has been success...

Page 24: ...re mast elements will achieve a greater lifting height see section Technical Data RAISING 1 Disengage the mast element transport safety hook and wind the loading carriage to the height of the winch 2...

Page 25: ...echnical Data RAISING a Disengage the mast element transport safety hook and turn the rotary switch on the remote control unit in the direction LOWERING arrow down or RAISING arrow up as required to m...

Page 26: ...with and application of the information in the load capacity chart Operating Instructions Glass and Material Lift GML 800 The personnel have been trained on this type of unit and are deemed competent...

Page 27: ...nsport position 1 Maintain a rm grip on the outrigger before you proceed with step 2 The outrigger may fall unexpectedly Always lower the outriggers individually and one side after the other 2 Remove...

Page 28: ...evel ground only Ensure that all caster safety brakes on the chassis are engaged during set up a b Dismantling the outrigger 5 Hold the outrigger rmly and remove it completely from the chassis Frontal...

Page 29: ...adjust the lift on rm and level ground only Ensure that all caster safety brakes on the chassis are engaged during set up and adjustment Glass and Material Lift GML 800 c b GML K Operating position 1...

Page 30: ...ure that all caster safety brakes on the chassis are engaged during set up Glass and Material Lift GML 800 Installing the steering arm 10 Disengage the spring bolts e on the socket pins f at the rear...

Page 31: ...ower the outriggers individually and one side after the other 2 Remove the socket pin a completely from the chassis Set up the lift on rm and level ground only Ensure that all caster safety brakes on...

Page 32: ...ox with the counterweights Stack the counterweights atly one on top of the other 6 x 16 kg on each side of the weight box WARNING Only use lift speci c counterweights Installing the steering arm 13 Di...

Page 33: ...r of the chassis Secure the outrigger by inserting the bolt in slot c in the chassis and lock it in place by tightening the nut c d a b Filling the weight box 9 Completely ll the weight box with the c...

Page 34: ...bolts f 3 g f f g The loading capacity varies subject to model design and installed loading accessory Never exceed the values listed in the loading capacity chart and the load centre chart when raisin...

Page 35: ...ecuring the outrigger 4 Place the socket pin in the upper rear slot c in order to re connect outrigger and chassis 5 Repeat steps 1 to 4 for the outrigger on the opposite side Lowering the outrigger 3...

Page 36: ...ustment plate upwards and maintain a solid grip on it in order to rotate the outrigger to the desired position 90 Set up the lift on rm and level ground only Ensure that all caster safety brakes on th...

Page 37: ...WARNING The greater the distance between the load and the carriage the lower the allowed loading capacity See load centre chart Glass and Material Lift GML 800 Always ensure that the lift is in the c...

Page 38: ...ge and the loading accessory 6 To secure the bolt vertically install the splint secured position Unlocked b d Carriage Lifting fork from UNDERNEATH Slots on 1 Lifting fork 2 Carriage aligned 1 2 Insta...

Page 39: ...he load is adequately secured Incorrectly positioned and or incorrectly secured loads may lead to accidents that result in death or serious injury Load Positioning Instructions 1 Determine the weight...

Page 40: ...850 800 750 700 650 600 550 500 450 400 350 300 250 200 150 100 28 36 41 45 61 81 106 150 cm Distance to load centre Weight of load GML 10 GML 15 GML 20 25 36 cm 684 kg 646 kg 608 kg 608 kg 41 cm 629...

Page 41: ...d traf c Operate the lift on rm and level ground only Perform a pre operation function test and convert the lift to the operating position as described in the section headed Installation Ensure that a...

Page 42: ...switch on the cable control 1 to the downwards switch setting FOR LOWERING 2 As soon as the rotary switch is released the winch will automatically stop 6 To switch off the winch return the key in the...

Page 43: ...gency stop switch 6 Supply line to winch control system 10 Supply line to automatic limit switch 11 Emergency release 12 Supply line to winch c Underneath 10 11 12 9 Raising and Lowering with an DC El...

Page 44: ...eries will be charged 4 Green LED Batteries fully charged 100 5 Red LED Electrical interference c Power Charger front view 4 For charging the batteries an extension cable should be used Connect the ca...

Page 45: ...with Counterweights K The correct transport position does not depend on whether the model has an electric or manual winch Apart from the loading accessory which must always be uninstalled all other s...

Page 46: ...2 Ensure that the applied belts chains for raising loads are without damage and have suf cient dimensions for the weight of the lift 3 Take into account the weight speci cations of the lift on the na...

Page 47: ...e or trailer itself 4 Engage the safety brakes on the casters that are in contact with the surface of the loading area 5 Ensure that the lift is secured properly with the appropriate belts chains in o...

Page 48: ...g capacity 3 Push the lift carefully and slowly to a position in which unhindered and safe access by forklift is possible 4 Ensure that the lift is positioned to allow safe and easy access to the rear...

Page 49: ...any lift components when securing it Loading and Transportation Movement onto the trailer Glass and Material Lift GML 800 Unloading 1 Ensure that you have enough space between the trailer and any poss...

Page 50: ...105Ah 221 kg GML800 15 DC GML800 20 DC GML800 25 DC Working height Standard Fork up Transport position Height Length Width Working position Height Length Width Safe working load load center 28 cm Weig...

Page 51: ...nches DIN EN 14492 1 Cranes Power propelled winches and hoists Part 2 Power propelled hoists DIN EN 14492 2 CE Prescriptions DIN EN 12100 Safety of machinery General design principles 3 Installation a...

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