Hioki CT7631 Instruction Manual Download Page 1

Oct. 2015  Edition 1

Printed in Japan

CT7631A961-00  15-10H

EN

Instruction Manual

CT7631
CT7636
CT7642

AC/DC
CURRENT SENSOR

13-09

Introduction

Thank you for purchasing the Hioki CT7631, CT7636, CT7642 
AC/DC Current Sensor. To obtain maximum performance 

from the device, please read this manual first, and keep it 

handy for future reference.

Be sure to also read the separate booklet “Current Sensor 
Operating Precautions” before use.

Troubleshooting

If the device seems to be malfunctioning, contact your 
authorized Hioki distributor or reseller.

Overview

This current sensor has a Hioki PL14 output connector, 
enabling it to be automatically recognized when connected to 
a compatible instrument for simple setup.

Parts Names

Example: CT7636

Jaw

Cable

Protective barrier

Lever

Output connector

Measurement Methods

Inspection Before Use

Verify that the device operates normally to ensure that no 

damage occurred during storage or shipping. If you find any 

damage, contact your authorized Hioki distributor or reseller.

Check Items

Remedy

Is the jaw cracked or 
damaged?

If there is any damage, electric 
shock may result. Discontinue use 
and contact your authorized Hioki 
distributor or reseller.

Is the cable insulation torn?

Is the cable broken at the 
base (of the connector or 
grip)?

Broken connections will make 
proper measurement impossible. 
Discontinue use and contact your 
authorized Hioki distributor or reseller.

Attach the clamp around only one conductor. If you
clamp single-phase (2-wire) or three-phase (3-wire)
conductors together, the device will not be able to make a
measurement.

「シールド線は挟まない」の説明を

記載する/しないは製品ごと技術に確認する

 ↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓↓

OK

NO

NO

NO

OK

NO

NO

NO

When a conductor to be measured is clamped in the center 
of the jaw, measurement is performed the most accurately, 
with no effect of the conductor position.

To measure low current levels, multiple windings may be 
used to increase relative sensitivity (10 windings multiplies 
the measured current by a factor of 10). However, in this 
case, the windings should be made radially, with a diameter 
of at least 20 cm.

The reading may show a measurement greater than the

actual value due to magnetic-field interference. The amount 

of interference varies depending on the sensor. For details,

see “Magnetic-field interference” in Specifications.

For more information about instrument operation and
settings, see the instrument’s instruction manual.

Connect the device to the instrument.

Instrument

Align and insert the connector.

Align the arrow on the device’s output connector with 
the 

 on the compatible instrument’s sensor input 

connector and insert the connector.

Perform zero-adjustment. (DC measurement

)

Perform zero-adjustment under no-input conditions.

Clamp the conductor

Source

Load

Conductor

Current direction indicator

Current direction

Gripping the lever to open the jaw, align the current 
direction indicator with the direction of the current in the 
conductor, and close the jaw with the conductor roughly
centered in the jaw.
If the phase is not an issue during AC measurement, 

the direction of current flow in the wire relative to the 

current direction indicator may be ignored.

Close the tips of the jaw completely before performing 

measurement. If the output cable is caught on the jaw or 

the jaw is forced into the measurement location, it may 

not close completely. If this occurs, it will not be possible 

to obtain an accurate measurement.

Once measurement is complete, remove the 
device from the conductor and disconnect it 
from the instrument.

When disconnecting the device from the instrument, 
grip the tip of the output connector (the part with the 
arrow) and pull the connector straight out.

Pulling forcibly on the base of the connector may 
damage the device.

Specifications

General Specifications

CT7631

CT7636

CT7642

Operating  
environment

Indoors, pollution degree 2, 
altitude up to 2000 m (6562 ft.)

Operating  
temperature 
and humidity

−25°C to 65°C (−13.0°F to 149.0°F), 80% RH or less

(no condensation)

Storage  
temperature 
and humidity

−25°C to 65°C (−13.0°F to 149.0°F), 80% RH or less

(no condensation)

Dustproof and 
waterproof
(EN60529)

Jaw, barrier, grip: 
IP40

Jaw, barrier: IP50
Grip: IP54 (when measuring an 
insulated conductor only)

Risk of electric shock from the 

conductor being measured increases 
when wet.

Standards

Safety: EN61010
EMC: EN61326

Dielectric 
strength

7.4 kV AC for 1 minute (between jaw and grip, between 
jaw and output connector)

Power  
consumption 
category

Sensor power consumption category: 1
(See the continuous operating time for the instrument to 
which the device is to be connected.)

Dimensions

(Not including dimensions of protruding parts, lever, or 
jaw)

Approx. 58W × 

132H × 18D mm 

(2.28″W × 5.20″H 

× 0.71″D)

Approx. 64W × 

160H × 34D mm 

(2.52″W × 6.30″H 

× 1.34″D)

Approx. 64W × 

195H × 34D mm 

(2.52″W × 7.68″H 

× 1.34″D)

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Summary of Contents for CT7631

Page 1: ...n and settings see the instrument s instruction manual 1 Connect the device to the instrument Instrument Align and insert the connector Align the arrow on the device s output connector with the on the compatible instrument s sensor input connector and insert the connector 2 Perform zero adjustment DC measurement Perform zero adjustment under no input conditions 3 Clamp the conductor Source Load Co...

Page 2: ...n and settings see the instrument s instruction manual 1 Connect the device to the instrument Instrument Align and insert the connector Align the arrow on the device s output connector with the on the compatible instrument s sensor input connector and insert the connector 2 Perform zero adjustment DC measurement Perform zero adjustment under no input conditions 3 Clamp the conductor Source Load Co...

Page 3: ... s Maximum cord extension length 100 m Depends on the instrument to which the device is to be connected CT7631 Measurement accuracy Frequency DC 45 f 66 Hz DC f 45 66 f 500 Hz Amplitude A I 80 1 0 rdg 0 5 f s 1 0 rdg 0 5 f s 2 0 rdg 0 5 f s 80 I 100 2 5 rdg 0 5 f s Peak A peak I peak 110 1 0 rdg 2 f s 1 0 rdg 2 f s 2 0 rdg 2 f s 110 I peak 150 2 5 rdg 2 f s Phase 1 8 deg DC f 45 Hz 1 8 deg 66 f 50...

Page 4: ... s Maximum cord extension length 100 m Depends on the instrument to which the device is to be connected CT7631 Measurement accuracy Frequency DC 45 f 66 Hz DC f 45 66 f 500 Hz Amplitude A I 80 1 0 rdg 0 5 f s 1 0 rdg 0 5 f s 2 0 rdg 0 5 f s 80 I 100 2 5 rdg 0 5 f s Peak A peak I peak 110 1 0 rdg 2 f s 1 0 rdg 2 f s 2 0 rdg 2 f s 110 I peak 150 2 5 rdg 2 f s Phase 1 8 deg DC f 45 Hz 1 8 deg 66 f 50...

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