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4 Start-up

X-DO 24 02

Page 28 of 54

HI 801 095 E Rev. 4.00

4 Start-up

This chapter describes how to install, configure and connect the module. For more
information, refer to the Safety Manual (HI 801 003 E).

i

The safety-related application (SIL 3 in accordance with IEC 61508) of the outputs and the
actuators connected must comply with the safety requirements. For more information, refer
to the HIMax Safety Manual.

4.1 Mounting

Observe the following points when mounting the module:

Only operate the module with the appropriate fan components. For more information,

see the System Manual (HI 801 001 E).

Only operate the module with the suitable connector board. For more information, see

Connection to the field zone with twisted pair wire

The module and its connected components must be mounted to provide protection of at

least IP20 in accordance with EN 60529: 1991 + A1: 2000.

The outputs may be wired redundantly using the corresponding connector boards. For

more information, see Chapters 3.6 and 4.5.

4.1.1

Wiring Outputs not in Use

Outputs that are not being used may stay open and need not be terminated. To prevent
short-circuits and sparks in the field zone, never connect a wire to a connector board if it is
open on the field side.

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Summary of Contents for X-DO 24 02

Page 1: ...X DO 24 02 HIMax Digital Output Module Manual ...

Page 2: ...s any suggestion on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the CD ROM and our website http www hima de and http www hima com Copyright 2011 HIMA Paul Hildebrandt GmbH Co KG All rights reserved Contact HIMA Address HIMA Paul Hildebr...

Page 3: ...10 3 1 1 Reaction in the Event of a Fault 10 3 2 Scope of Delivery 10 3 3 Type Label 11 3 4 Structure 12 3 4 1 Block Diagram 13 3 4 2 Indicators 14 3 4 3 Module Status Indicators 15 3 4 4 System Bus Indicators 16 3 4 5 I O Indicators 16 3 5 Product Data 17 3 6 Connector Boards 19 3 6 1 Mechanical Coding of Connector Boards 19 3 6 2 Coding of X CB 010 Connector Boards 20 3 6 3 Connector Boards with...

Page 4: ...I O Submodule DO24_02 36 4 4 3 Tab I O Submodule DO24_02 Channels 37 4 4 4 Submodule Status DWORD 38 4 4 5 Diagnostic Status DWORD 39 4 5 Connection Variants 40 4 5 1 Wiring Actuators 40 4 5 2 Redundant Wiring of Actuators via Two Modules 41 4 5 3 Wiring Inductive Loads 42 4 5 4 Wiring Actuators via Field Termination Assembly 43 5 Operation 44 5 1 Handling 44 5 2 Diagnosis 44 6 Maintenance 45 6 1 ...

Page 5: ...no HIMax System manual Hardware description of the HIMax system HI 801 001 E HIMax Safety manual Safety functions of the HIMax system HI 801 003 E HIMax Communication manual Description of communication and protocols HI 801 101 E SILworX Online Help OLH Instructions on how to use SILworX First Steps Introduction to SILworX HI 801 103 E Table 1 Additional Relevant Manuals The latest manuals can be ...

Page 6: ...ed 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger warning caution notice Type and source of danger Consequences arising from the danger Danger prevention The signal words have the following meanings Danger indicates hazardous situation which if not...

Page 7: ...ge 7 of 54 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks appear as follows TIP The tip text is located here ...

Page 8: ...ent type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply voltage 24 VDC Table 2 Environmental Requirements Exposing the HIMax system to environmental conditions other than those specified in this ...

Page 9: ...he user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a part of the safety equipment of a system If the controller fails the system adopts the safe state In case of emergency no action that may prevent the HIMax systems from operating safely is permitted ...

Page 10: ...wo fault tolerant with respect to the safety switch Each safety switch of a channel can be individually switched off either via the system bus I O bus or via the second independent shutdown function watchdog The safe output state is the de energized state Redundant processor systems monitor the values expected for the outputs Outputs that do not correspond to the expected values are reset One of t...

Page 11: ... label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating voltage Power Ex specifications if applicable Production year Prod Year Figure 1 Sample Type Label ...

Page 12: ...f and switched on again after five seconds If the overload is still present the output is switched off again for five seconds This process is repeated as long as the overload is present If the cyclic switch on after overload must be prevented the user program must be configured accordingly The total current allowed for the external power supply is 12 A The safety related 1oo2 processor system for ...

Page 13: ...tion HI 801 095 E Rev 4 00 Page 13 of 54 3 4 1 Block Diagram The following block diagram illustrates the structure of the module System Busses Safety Related Processor System Interface External Power Supply Figure 2 Block Diagram ...

Page 14: ...3 Product Description X DO 24 02 Page 14 of 54 HI 801 095 E Rev 4 00 3 4 2 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators ...

Page 15: ... transfer Table 3 Blinking Frequencies of LEDs 3 4 3 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description On Module in RUN normal operation Blinking1 Module state STOP OS_DOWNLOAD or OPERATE only with processor modules Run Green Off Module not in RUN observe the other status LEDs On Blinking1 Internal module faults detected...

Page 16: ...ng1 No physical connection to the system bus module in slot 2 B Yellow Blinking1 The physical connection to the system bus module in slot 2 has been established No connection to a redundant processor module running in system operation A B Off Off Neither physical nor logical connection to the system bus modules in slot 1 and slot 2 Table 5 System Bus Indicators 3 4 5 I O Indicators The LEDs of the...

Page 17: ...us load through external power supply max 12 A at 24 VDC Electrical isolation Yes between supply voltage and outputs ext power supply Operating temperature 0 60 C Storage temperature 40 85 C Humidity max 95 relative humidity non condensing Type of protection IP20 Dimensions H x W x D 310 x 29 2 x 230 mm Weight approx 1 1 kg Table 7 Product Data Figure 4 Views of X DO 24 02 ...

Page 18: ...ule max 12 A Leakage current with low level max 500 µA Current limiting in the event of short circuit 2 A Overcurrent interruption I 0 75 A for t 50 ms Ohmic load To nom rated current 0 5 A Inductive load max 1 H Lamp load 24 V lamps max 4 W Capacitive load max 100 µF Line monitoring OC Limit 5 mA 24 V 2 mA 48 V SC Limit 0 75 A range 0 75 0 8 A Overload protection of the outputs transient 60 V max...

Page 19: ...tor Boards 3 6 1 Mechanical Coding of Connector Boards I O modules and connector boards are mechanically coded starting from hardware revision AS10 to prevent them from being equipped with improper I O modules Coding avoids incorrect installation of improper I O modules thus preventing negative effects on redundant modules and field zone A part from that improper equipment has no effect on the HIM...

Page 20: ... Recess Coding Wedge Guideway for Coding Wedge Figure 5 Coding Example Coded I O modules can be plugged in to uncoded connector boards Uncoded I O modules cannot be plugged in to coded connector boards 3 6 2 Coding of X CB 010 Connector Boards a7 a13 a20 a26 c7 c13 c20 c26 X X X X Table 10 Position of Coding Wedges ...

Page 21: ...age 21 of 54 3 6 3 Connector Boards with Screw Terminals Mono Redundant X CB 010 01 X CB 010 02 I O Module Plug Connection to the External Power Supply Connection to the Field Zone Screw Terminal Connector Block Figure 6 Connector Boards with Screw Terminals ...

Page 22: ...DO12 5 13a DO13 5 14a DO14 6 13b DO13 6 14b DO14 7 15a DO15 7 16a DO16 8 15b DO15 8 16b DO16 Pin no Designation Signal Pin no Designation Signal 1 17a DO17 1 18a DO18 2 17b DO17 2 18b DO18 3 19a DO19 3 20a DO20 4 19b DO19 4 20b DO20 5 21a DO21 5 22a DO22 6 21b DO21 6 22b DO22 7 23a DO23 7 24a DO24 8 23b DO23 8 24b DO24 Pin no Designation Signal Pin no Designation Signal 1 25a Not used 1 26a Not us...

Page 23: ...plugs 8 pieces with 8 poles Wire cross section 0 2 1 5 mm2 single wire 0 2 1 5 mm2 finely stranded 0 2 1 5 mm2 with wire end ferrule Stripping length 6 mm Screwdriver Slotted 0 4 x 2 5 mm Tightening torque 0 2 0 25 Nm External Power Supply Cable plugs 4 pole Wire cross section 0 2 2 5 mm2 single wire 0 2 2 5 mm2 finely stranded 0 25 2 5 mm2 with wire end ferrule Stripping length 7 mm Screwdriver S...

Page 24: ...s with Cable Plug Mono Redundant X CB 010 03 X CB 010 04 I O Module Plug Connection to the Field Zone Cable Plug in Row 1 Connection to the Field Zone Cable Plug in Row 1 Connection to the Field Zone Cable Plug in Row 32 Coding Field for Cable Plugs Figure 7 Connector Boards with Cable Plug ...

Page 25: ...d 10 DO23 BN DO23 WH Not used 11 DO22 RD BK DO22 BU BK Not used 12 DO21 PK BK DO21 GY BK Not used 13 DO20 PK RD DO20 GY RD Not used 14 DO19 PK BU DO19 GY BU Not used 15 DO18 YE BK DO18 GN BK Not used 16 DO17 YE RD DO17 GN RD Not used 17 DO16 YE BU DO16 GN BU Not used 18 DO15 YE PK DO15 PK GN Not used 19 DO14 YE GY DO14 GY GN Not used 20 DO13 BN BK DO13 WH BK Not used 21 DO12 BN RD DO12 WH RD Not u...

Page 26: ...mm Wire Finely stranded Average outer diameter d approx 15 7 mm Minimum bending radius Fixed laying Flexible application 5 x d 10 x d Combustion behavior Flame resistant and self extinguishing in accordance with IEC 60332 1 2 2 2 Length 8 30 m Color coding Based on DIN 47100 see Table 13 Table 14 Cable Data Identical Cable Plugs Figure 8 X CA 010 01 n The system cable is available in the following...

Page 27: ...ct Description HI 801 095 E Rev 4 00 Page 27 of 54 3 7 1 Cable Plug Coding The cable plugs are equipped with three coding pins Cable plugs only match connector boards and FTAs with the corresponding recesses see Figure 7 ...

Page 28: ...iate fan components For more information see the System Manual HI 801 001 E Only operate the module with the suitable connector board For more information see Chapter 3 6 Connection to the field zone with twisted pair wire The module and its connected components must be mounted to provide protection of at least IP20 in accordance with EN 60529 1991 A1 2000 The outputs may be wired redundantly usin...

Page 29: ...tilities Screwdriver slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure Fit the groove into the guiding rail pin 2 Place the connector board on the cable shield rail 3 Secure the two captive screws to the base plate First screw in the lower than the upper screw To remove...

Page 30: ...4 Start up X DO 24 02 Page 30 of 54 HI 801 095 E Rev 4 00 Figure 10 Securing the Connector Board with Captive Screws ...

Page 31: ...rack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the base plate and apply light pressure to snap it into place see 4 Tighten the screws see 5 Pull the cover plate out of the fan rack and close it 6 Lock the cover plate Removal 1 Open the cover plate on th...

Page 32: ... Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 11 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack for more than a few minutes 10 min since this affects the forced cooling ...

Page 33: ...rents exceed 1 6 mA Line monitoring OC SC can be configured for each channel as follows In the I O Submodule DO24_02 tab adopt the setting SC OC Interval 40 ms for all channels In the I O Submodule DO24_02 Channels activate SC OC active Default setting Activated In the I O Submodule DO24_02 Channels max Test Pulse Duration µs 0 µs 50 ms if SC OC active activated 4 3 1 Recommended Values for Line M...

Page 34: ... Use Redundant L1 L2 to select a redundant external power supply or choose the connection to the single power supply If a redundancy group is created its configuration is defined in the tabs The tabs specific to the redundancy group differ from those of the individual modules see the following tables To evaluate the statuses from within the user program connect the module statuses to global variab...

Page 35: ...iables and used in the user program Module OK BOOL R TRUE Mono operation No module faults Redundant operation At least one of the redundant modules is faultless OR logic FALSE Module fault Channel fault no external faults The module is not plugged in Observe the Module Status parameter Module Status DWORD R Bit coded module status Coding Description 0x00000001 Module fault 1 0x00000002 Temperature...

Page 36: ...ound test is faulty FALSE Background test is free of faults Diagnostic Request DINT W To request a diagnostic value the appropriate ID must be sent to the module using the parameter Diagnostic Request see Chapter 4 4 5 for coding details Diagnostic Response DINT R As soon as Diagnostic Response returns the ID of Diagnostic Request see 4 4 5 for coding details Diagnostic Status contains the diagnos...

Page 37: ... OK BOOL R TRUE Faultless channel The channel value is valid FALSE Faulty channel The channel is de energized SC OC Active BOOL R Short circuit and open circuit monitoring activated deactivated Default setting Activated Max Test Pulse Duration UDINT W Test impulse duration with short circuit and open circuit monitoring Range of values 0 50 000 µs Default setting 0 µs OC BOOL R TRUE Open circuit FA...

Page 38: ...Overcurrent module shutdown 0x00000080 Reset of CS monitoring Chip Select monitoring 0x00000100 Line monitoring hardware fault 0x00800000 Voltage monitoring of WD1 voltage error 0x01000000 Voltage monitoring of WD2 voltage error 0x02000000 Voltage monitoring of L1 HIGH voltage defective 0x04000000 Voltage monitoring of L1 LOW voltage defective 0x08000000 Voltage monitoring of L2 HIGH voltage defec...

Page 39: ...0 Digit C 200 Bit coded voltage status 0 normal Bit0 1 L1 24 V is faulty Bit1 1 L2 24 V is faulty 201 202 203 Not used 300 Comparator 24 V low voltage BOOL 1001 1024 Status of channels 1 24 Coding Description 0x0001 Fault in hardware unit submodule 0x0002 Reset of an E A bus 0x0004 Overcurrent channel shutdown 0x0008 Read back value 0 on the output with reference value 1 due to hardware fault 0x00...

Page 40: ...ng the loads to the outputs A protective circuit free wheeling diode is required when connecting inductive loads Unshielded twisted pairs of cables may be connected The ground wires of the outputs may not be interconnected 4 5 1 Wiring Actuators X DO 24 02 DO1 DO1 DO2 DO2 Connector Board L1 L1 L2 L2 2 1 External Power Supply Actuators Figure 12 Wiring of the Module with Actuators NOTE The module o...

Page 41: ...d the general requirements for line monitoring must be observed see Chapter 4 3 X DO 24 02 DO1 DO1 DO2 DO2 Connector Board 2 X DO 24 02 DO1 DO1 DO2 DO2 L1 L1 L2 L2 1 External Power Supply for Actuators Actuators Figure 13 Redundant Wiring of Actuators NOTE The wiring described above is only allowed if both channels have identical channel numbers ...

Page 42: ...necting inductive loads a protective circuit such as a suitable free wheeling diode or varistor must be connected in parallel to the load X DO 24 02 DO1 DO1 Connector Board L1 L1 L2 L2 2 1 External Power Supply for Actuators Inductive Load with Free Wheeling Diode Figure 14 Wiring Inductive Loads ...

Page 43: ...TA 002 01 as described in Figure 15 For further information refer to the X FTA 002 01 Manual HI 801 117 E X DO 24 02 DO1 DO1 DO2 DO2 Connector Board X CB 010 03 L1 L1 L2 L2 2 1 3 Field Termination Assembly X FTA 002 External Power Supply for Actuators Actuators System Cable with Cable Plug Figure 15 Wiring Actuators via Field Termination Assembly ...

Page 44: ...entation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 2 The module diagnostic history can also be read using the programming tool SILworX Chapter 4 4 4 and Chapter 4 4 5 describe the most important module specific diagnostic messages i If a module is plugged in to a base plate it generates diagnostic messages during its initialization phase indicatin...

Page 45: ...ously improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load the operating system see the system manual and the online help The module must be in STOP to be able to load an operating system i The current version of the module in use is displayed in the SILworX ...

Page 46: ...7 Decommissioning X DO 24 02 Page 46 of 54 HI 801 095 E Rev 4 00 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module ...

Page 47: ...oid mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic discharge Note that the product packaging alone is not suitable for transport ...

Page 48: ...095 E Rev 4 00 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be disposed of in an ecologically sound manner ...

Page 49: ...X DO 24 02 9 Disposal HI 801 095 E Rev 4 00 Page 49 of 54 ...

Page 50: ...tra Low Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous failure per hour R Read Rack ID Base plate identification number Non reactive Supposing that two input circuits are connected to the same source e g a transmitter An input circuit is termed non r...

Page 51: ...rds with Screw Terminals 21 Figure 7 Connector Boards with Cable Plug 24 Figure 8 X CA 010 01 n 26 Figure 9 Inserting the Connector Board 29 Figure 10 Securing the Connector Board with Captive Screws 30 Figure 11 Mounting and Removing a Module 32 Figure 12 Wiring of the Module with Actuators 40 Figure 13 Redundant Wiring of Actuators 41 Figure 14 Wiring Inductive Loads 42 Figure 15 Wiring Actuator...

Page 52: ...19 Table 10 Position of Coding Wedges 20 Table 11 Terminal Assignment for Connector Boards with Screw Terminals 22 Table 12 Cable Plug Properties 23 Table 13 Pin Assignment for the System Cable Plug 25 Table 14 Cable Data 26 Table 15 Available System Cables 26 Table 16 Relationship between Test Impulse Duration and SC OC Interval 33 Table 17 Module Tab in the Hardware Editor 35 Table 18 Tab I O Su...

Page 53: ...HI 801 095 E Rev 4 00 Page 53 of 54 Index connection variants 40 connector boards 19 diagnosis I O indicators 16 system bus indicators 16 digital outputs 18 line monitoring 33 module status indicators 15 specifications 17 ...

Page 54: ...Paul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Brühl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax info hima com www hima com ...

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