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HIMA HIMax X-DO 32 01, Manual

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3 Product Description 

X-DO 32 01 

Page 24 of 52 

HI 801 097 E Rev. 4.00 

3.6.5 

Connector Boards with Cable Plug 

Mono

 

Redundant

 

X-CB 009 03 

X-CB 009 04 

a

c b

a

c b

X-CB
009 03

X-CB
009 04

L1+ L1- L2+ L2-

L1+ L1- L2+ L2-

 

  I/O Module Plug 
  Connection to the Field Zone (Cable 

Plug in Row 1) 

  Connection to the Field Zone (Cable 

Plug in Row 32) 

  Coding for Cable Plugs 

Figure 7: 

Connector Boards with Cable Plug 

Summary of Contents for HIMax X-DO 32 01

Page 1: ...X DO 32 01 HIMax Digital Output Module Manual...

Page 2: ...ormation should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to t...

Page 3: ...0 3 1 1 Reaction in the Event of a Fault 10 3 2 Scope of Delivery 10 3 3 Type Label 11 3 4 Structure 12 3 4 1 Block Diagram 13 3 4 2 Indicators 14 3 4 3 Module Status Indicators 15 3 4 4 System Bus In...

Page 4: ..._01 36 4 4 3 Tab I O Submodule DO32_01 Channels 37 4 4 4 Submodule Status DWORD 38 4 4 5 Diagnostic Status DWORD 39 4 5 Connection Variants 40 4 5 1 1 Pole Wiring of Actuators 40 4 5 2 2 Pole Wiring o...

Page 5: ...o HIMax System manual Hardware description of the HIMax system HI 801 001 E HIMax Safety manual Safety functions of the HIMax system HI 801 003 E HIMax Communication manual Description of communicatio...

Page 6: ...d 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal word danger...

Page 7: ...e 7 of 52 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks...

Page 8: ...nt type Range of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with...

Page 9: ...e user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMax controller is a par...

Page 10: ...d in series for each channel This ensures that each output is two fault tolerant with respect to the safety switch Each safety switch of a channel can be individually switched off either via the syste...

Page 11: ...label specifies the following important details Product name Mark of conformity Bar code 2D or 1D code Part number Part No Hardware revision index HW Rev Software revision index SW Rev Operating volta...

Page 12: ...again after five seconds If the overload is still present the output is switched off again for five seconds This process is repeated as long as the overload is present If the cyclic switch on after ov...

Page 13: ...escription HI 801 097 E Rev 4 00 Page 13 of 52 3 4 1 Block Diagram The following block diagram illustrates the structure of the module System Busses Safety Related Processor System Interface Watchdog...

Page 14: ...3 Product Description X DO 32 01 Page 14 of 52 HI 801 097 E Rev 4 00 3 4 2 Indicators The following figure shows the LED indicators for the module Figure 3 Indicators...

Page 15: ...r Table 3 Blinking Frequencies of LEDs 3 4 3 Module Status Indicators These LEDs are located on the front plate on the upper part of the module LED Color Status Description On Module in RUN normal ope...

Page 16: ...slot 2 Green Blinking1 No physical connection to the system bus module in slot 2 B Yellow Blinking1 The physical connection to the system bus module in slot 2 has been established No connection to a...

Page 17: ...15 20 rP 5 SELV PELV Current input min 0 5 A idle Continuous load max 12 A at 24 VDC Operating temperature 0 60 C Storage temperature 40 85 C Humidity max 95 relative humidity non condensing Type of p...

Page 18: ...A Leakage current with low level 20 A Current limiting in the event of short circuit 2 A each channel Overcurrent interruption I 0 8 A for t 50 ms Ohmic load To nom rated current 0 5 A Inductive load...

Page 19: ...Boards 3 6 1 Mechanical Coding of Connector Boards I O modules and connector boards are mechanically coded starting from hardware revision AS10 to prevent them from being equipped with improper I O m...

Page 20: ...Recess Coding Wedge Guideway for Coding Wedge Figure 5 Coding Example Coded I O modules can be plugged in to uncoded connector boards Uncoded I O modules cannot be plugged in to coded connector boards...

Page 21: ...8b 20a 20b 22a 22b 24a 24b 25a 25b 27a 27b 29a 29b 31a 31b 26a 26b 28a 28b 30a 30b 32a 32b 33 01 64 32 02a 02b 04a 04b 06a 06b 08a 08b 10a 10b 12a 12b 14a 14b 16a 16b 18a 18b 20a 20b 22a 22b 24a 24b 2...

Page 22: ...11 3 12a DO12 4 11b DO11 4 12b DO12 5 13a DO13 5 14a DO14 6 13b DO13 6 14b DO14 7 15a DO15 7 16a DO16 8 15b DO15 8 16b DO16 Pin no Designation Signal Pin no Designation Signal 1 17a DO17 1 18a DO18 2...

Page 23: ...the field zone The cable plugs feature the following properties Connection to the field zone Cable plugs 8 pieces with 8 poles Wire cross section 0 2 1 5 mm2 single wire 0 2 1 5 mm2 finely stranded 0...

Page 24: ...ith Cable Plug Mono Redundant X CB 009 03 X CB 009 04 a c b a c b X CB 009 03 X CB 009 04 L1 L1 L2 L2 L1 L1 L2 L2 I O Module Plug Connection to the Field Zone Cable Plug in Row 1 Connection to the Fie...

Page 25: ...28 RD BU 1 DO28 GY PK 1 6 DO27 VT 1 DO27 BK 1 7 DO26 RD 1 DO26 BU 1 8 DO25 PK 1 DO25 GY 1 9 DO24 YE 1 DO24 GN 1 10 DO23 BN 1 DO23 WH 1 11 DO22 RD BK DO22 BU BK 12 DO21 PK BK DO21 GY BK 13 DO20 PK RD D...

Page 26: ...2 mm Minimum bending radius Fixed laying Flexible application 5 x d 10 x d Combustion behavior Flame resistant and self extinguishing in accordance with IEC 60332 1 2 2 2 Length 8 30 m Color coding B...

Page 27: ...ct Description HI 801 097 E Rev 4 00 Page 27 of 52 3 7 1 Cable Plug Coding The cable plugs are equipped with three coding pins Therefore cable plugs only match connector boards and FTAs encoded accord...

Page 28: ...e to incorrect wiring Failure to comply with these instructions can damage the electronic components Observe the following points Plugs and terminals connected to the field zone Take the appropriate e...

Page 29: ...ilities Screwdriver slotted 0 8 x 4 0 mm Matching connector board To install the connector board 1 Insert the connector board into the guiding rail with the groove facing upwards see following figure...

Page 30: ...4 Start up X DO 32 01 Page 30 of 52 HI 801 097 E Rev 4 00 Figure 10 Securing the Connector Board with Captive Screws...

Page 31: ...ack Move the locks to the open position Lift the cover plate and insert into the fan rack 2 Insert the top of the module into the hook in rail see 3 Swivel the lower edge of the module towards the bas...

Page 32: ...Removing a Module Swiveling a Module in and out Securing and Releasing a Module Figure 11 Mounting and Removing a Module i If the HIMax system is operating do not open the cover plate of the fan rack...

Page 33: ...s In the I O Submodule DO32_01 tab adopt the setting SC Interval s 40 ms for all channels In the I O Submodule DO32_01 Channels activate SC active Default setting Deactivated In the I O Submodule DO32...

Page 34: ...pter 4 4 1 If a redundancy group is created its configuration is defined in the tabs The tabs specific to the redundancy group differ from those of the individual modules see the following tables To e...

Page 35: ...ariables and used in the user program Module OK BOOL R TRUE Mono operation No module faults Redundant operation At least one of the redundant modules is faultless OR logic FALSE Module fault Channel f...

Page 36: ...ppropriate ID must be sent to the module using the parameter Diagnostic Request see Chapter 4 4 5 for coding details Diagnostic Response DINT R As soon as Diagnostic Response returns the ID of Diagnos...

Page 37: ...L R TRUE Faultless channel The channel value is valid FALSE Faulty channel The channel is de energized SC Active BOOL R Short circuit monitoring Activated Deactivated Default setting Deactivated Max T...

Page 38: ...Overcurrent module shutdown 0x00000080 Reset of CS monitoring Chip Select monitoring 0x00000100 Hardware fault in short circuit monitoring 0x00800000 Voltage monitoring of WD1 voltage error 0x01000000...

Page 39: ...e 10 000 digits C 200 Bit coded voltage status 0 normal Bit0 1 L1 24 V is faulty Bit1 1 L2 24 V is faulty 201 202 203 Not used 300 Comparator 24 V low voltage BOOL 1001 1032 Status of the channels 1 3...

Page 40: ...s see Chapter 3 6 The following points must be taken into account when connecting the loads to the outputs A protective circuit such as free wheeling diode or varistor is required when connecting indu...

Page 41: ...apter 4 3 Actuators Figure 14 Redundant Wiring of Actuators i The wiring described above is only allowed if both channels have identical channel numbers 4 5 4 Wiring Inductive Loads When connecting in...

Page 42: ...ators via Field Termination Assembly Actuators are connected via the X FTA 002 01 as described in Figure 16 For further information refer to the X FTA 002 01 Manual HI 801 117 E Actuators System Cable...

Page 43: ...ntation 5 2 Diagnosis LEDs on the front side of the module indicate the module state see Chapter 3 4 2 The module diagnostic history can also be read using the programming tool SILworX Chapter 4 4 4 a...

Page 44: ...usly improving the operating system of the module HIMA recommends to use system downtimes to load the current version of the operating system into the module For detailed instructions on how to load t...

Page 45: ...X DO 32 01 7 Decommissioning HI 801 097 E Rev 4 00 Page 45 of 52 7 Decommissioning To decommission the module remove it from the base plate For more information see Mounting and Removing the Module...

Page 46: ...id mechanical damage HIMax components must be transported in packaging Always store HIMax components in their original product packaging This packaging also provides protection against electrostatic d...

Page 47: ...Page 47 of 52 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMax hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Page 48: ...ra Low Voltage PES Programmable Electronic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a danger...

Page 49: ...onnector Boards with Cable Plug 24 Figure 8 System Cable X CA 006 01 n 26 Figure 9 Inserting the Connector Board 29 Figure 10 Securing the Connector Board with Captive Screws 30 Figure 11 Mounting and...

Page 50: ...19 Table 10 Position of Coding Wedges 20 Table 11 Terminal Assignment for Connector Boards with Screw Terminals 22 Table 12 Cable Plug Properties 23 Table 13 Pin Assignment for the System Cable Plug...

Page 51: ...HI 801 097 E Rev 4 00 Page 51 of 52 Index block diagram 13 connector board with cable plug 24 with screw terminals 21 diagnosis 43 I O indicators 16 system bus indicators 16 module status indicators 1...

Page 52: ...aul Hildebrandt GmbH Co KG HIMax and SILworX are registered trademark of HIMA Paul Hildebrandt GmbH Co KG Albert Bassermann Str 28 68782 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 HIMax inf...

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