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HIMA HIMatrix F3 AIO 8/4 01, Manual

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3 Product Description 

F3 AIO 8/4 01 

Page 20 of 56 

HI 800 161 E Rev. 2.00 

3.5 

Structure 

This chapter describes the layout and function of the remote I/Os, and their communication via 
safe

ethernet

. 

 

Figure 4:  Front View 

 

 

  8 Analog Inputs 
  Safety-Related Processor System (CPU) 
 Switch 

 Watchdog 
  4 Analog Outputs 

Figure 5:  Block Diagram 

 

AIO

8/4 01

Summary of Contents for HIMatrix F3 AIO 8/4 01

Page 1: ...HIMatrix Safety Related Controller F3 AIO 8 4 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 2 00 HI 800 161 E...

Page 2: ...in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further information refer to the HIMA DVD and our website...

Page 3: ...Line Monitoring for Digital Outputs 12 3 1 2 1 Requirements 12 3 1 2 2 Examples 12 3 2 Analog Outputs 17 3 3 Equipment Scope of Delivery 18 3 3 1 IP Address and System ID SRS 19 3 4 Type Label 19 3 5...

Page 4: ...7 4 4 1 Configuring the Inputs and Outputs 37 4 4 2 Signals and Error Codes for the Inputs and Outputs 37 4 4 3 Analog Inputs F3 AIO 8 4 01 38 4 4 4 Analog Outputs F3 AIO 8 4 01 40 4 5 Connection Vari...

Page 5: ...n Maintenance Decommissioning Transport Disposal HIMatrix remote I Os are available for the programming tools SILworX and ELOP II Factory Which programming tool can be used depends on the processor op...

Page 6: ...elp Instructions on how to use SILworX ELOP II Factory Online Help Instructions on how to use ELOP II Factory Ethernet IP protocol SILworX First Steps Introduction to SILworX using the HIMax system as...

Page 7: ...position Safety notes and operating tips are particularly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a...

Page 8: ...E Rev 2 00 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and trick...

Page 9: ...n accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131 2 Altitude 2000 m Housing Standard IP20 Supply vol...

Page 10: ...he user program Faults related to the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system...

Page 11: ...ly transmitted to the connected controller via safeethernet The outputs are safely assigned their values by the connected controller via safeethernet 3 1 1 Safety Related Analog Inputs The remote I O...

Page 12: ...ensure a safety related reaction The error code allows the user to configure additional fault reactions in the user program 3 1 2 Line Monitoring for Digital Outputs The analog inputs AI of the F3 AI...

Page 13: ...rcuit Examples of how to configure line monitoring for the digital output DO circuit with solenoid valve 8 W 24 VDC Resistance values Resistor Rseries resistor 1 6 k Solenoid valve resistance Rsolenoi...

Page 14: ...unt The series resistor was dimensioned such that when DO FALSE the voltage drop on the solenoid valve is as low as possible valve is slightly warmed up and the voltage drop on the shunt is still meas...

Page 15: ...urs Configuration example for short circuits Shunt Rshunt 10 Solenoid valve resistance Rsolenoid valve 75 Maximum output voltage of the digital output DO Umax 26 8 V Table 8 Example of Short Circuit Z...

Page 16: ...of Rdiode 14 8 V 20 mA 740 The value for Rdiode can be set to 1 K This resistance limits the maximum current through the Z diode to approximately 15 mA A short circuit within the red colored area see...

Page 17: ...analog inputs and evaluated in the user program To configure the safe reaction set the 4 Channel Used BOOL system parameters to FALSE SILworX or the 4 AO 1 4 Used system signals to FALSE ELOP II Facto...

Page 18: ...erating temperature 25 70 C temperature class T1 Vibration and shock tested according to EN 50125 3 and EN 50155 class 1B according to IEC 61373 for ELOP II Factory programming tool F3 AIO 8 4 01 SILw...

Page 19: ...t value for SRS 60 000 200 0 SILworX 60 000 0 0 ELOP II Factory The label must be affixed such that the ventilation slots in the housing are not obstructed Refer to the First Steps manual of the progr...

Page 20: ...2 00 3 5 Structure This chapter describes the layout and function of the remote I Os and their communication via safeethernet Figure 4 Front View 8 Analog Inputs Safety Related Processor System CPU S...

Page 21: ...ng If ERROR blinks and all others LEDs are lit simultaneously the boot loader has detected an operating system fault in the flash memory and waits for a new operating system to be loaded ERROR Red Off...

Page 22: ...configurable1 Subnet mask Freely configurable1 Supported protocols Safety related safeethernet Standard protocols Programming and debugging tool PADT SNTP 1 The general rules for assigning IP address...

Page 23: ...hout protective lacquer are equipped with a reset key The key can be accessed through a small round hole located approximately 5 cm from the upper left hand side of the housing The key is engaged usin...

Page 24: ...g Width 207 mm with housing screws Height 114 mm with fixing bolt Depth 97 mm with earthing rail Weight approx 1 kg Table 16 Product Data Analog inputs Number of inputs 8 non galvanically separated No...

Page 25: ...t max 0 011 K of final value Safety related accuracy max 1 of final value Table 19 Specifications for the Analog Outputs 3 6 1 Product Data F3 AIO 8 4 011 20 C The HIMatrix F3 AIO 8 4 011 20 C model v...

Page 26: ...ing to Level Q1 and Q2 Random vibration test ESS Environmental stress screening Max dimensions without connectors and aluminum plate Width 207 mm with housing screws Height 114 mm with fixing bolt Dep...

Page 27: ...del variant is intended for use in railway applications The electronic components are coated with a protective lacquer F3 AIO 8 4 014 Operating temperature 25 70 C temperature class T1 Weight approx 1...

Page 28: ...SI UL 508 NFPA 70 Industrial Control Equipment CSA C22 2 No 142 UL 1998 Software Programmable Components NFPA 79 Electrical Standard for Industrial Machinery IEC 61508 FM Approvals Class I DIV 2 Group...

Page 29: ...wires The shielding must be connected to the remote I O and the sensor housing and earthed on the remote I O side to form a Faraday cage Use the following terminals to connect the analog inputs Termin...

Page 30: ...er Overvoltage protection Z 7309 1 500 shunt 1 If proximity switches are connected see Chapter 4 5 1 Table 25 Shunt Adapter Refer to the corresponding manuals for further information on the shunt adap...

Page 31: ...s screw terminals Wire cross section 0 2 2 5 mm2 single wire 0 2 2 5 mm2 finely stranded 0 2 2 5 mm2 with wire end ferrule Stripping length 10 mm Screwdriver Slotted 0 6 x 3 5 mm Tightening torque 0 4...

Page 32: ...also performed when the controller is under voltage 2 The enclosure in use must be able to safely dissipate the generated heat The power dissipation of the module F3 AIO 8 4 01 is 18 W at maximum 3 Pr...

Page 33: ...used to set the value for the transmitter supply see Table 33 i The transmitter supply must be configured even if it is not used 4 3 Configuration with SILworX In the Hardware Editor the remote I Os a...

Page 34: ...le Error Code WORD R Module error code Coding Description 0x0000 I O processing if required with errors see other error codes 0x0001 No I O processing CPU not in RUN 0x0002 No I O processing during th...

Page 35: ...ated accuracy 0x10 Measured value overflow 0x20 Channel not operating 0x40 Address error of both A D converters Value INT INT R Analog value for each channel INT from 0 2000 0 10 V The validity depend...

Page 36: ...oefficients 0x0400 FTT test 1st temperature threshold exceeded 0x0800 FTT test 2nd temperature threshold exceeded 0x2000 Status of safety switches 0x4000 Active shutdown via watchdog faulty Module Err...

Page 37: ...int HIGH Outputs must not be used as safety related outputs Channel Used BOOL BOOL W Channel configuration 1 operating 0 not operating Table 32 SILworX System Parameters for Analog Outputs AO 4 Channe...

Page 38: ...rror while checking coefficients 0x0020 FTT test Operating voltages faulty 0x0040 A D conversion faulty DRDY_LOW 0x0080 Cross links of MUX faulty 0x0100 Walking bit of data bus faulty 0x0200 Multiplex...

Page 39: ...nsmitter group Coding Description 0x01 Module fault of transmitter supply 0x02 Overcurrent of transmitter supply 0x04 Undervoltage of transmitter supply 0x08 Overvoltage of transmitter supply AI xx Un...

Page 40: ...est pattern faulty 0x0010 FTT test Error while checking coefficients 0x0400 FTT test 1st temperature threshold exceeded 0x0800 FTT test 2nd temperature threshold exceeded 0x2000 Status of safety switc...

Page 41: ...see Figure 10 The proximity switch is connected to its supply via the line resistor RL Afterwards it is connected in series to the R1 resistor RL 2 RL 2 RL 2 RL 2 Proximity Switch Line Resistance of...

Page 42: ...Switching thresholds Range of 2000 digits 1 Description NAMUR proximity switches in accordance with EN 60947 5 6 Switch on threshold L H 1 75 mA 175 digits Transition from Low to High Switch off thre...

Page 43: ...Z 7308 F3 AIO 8 4 01 Remote I O Supply Analog Input Ground Figure 11 Wired Mechanical Contact Switching Thresholds of the Analog Inputs The switch on and switch off thresholds the open circuit OC and...

Page 44: ...esistive Coupling Element Switching Thresholds of the Analog Inputs The switch on and switch off thresholds the open circuit OC and short circuit SC thresholds and the corresponding fault reaction mus...

Page 45: ...together with a controller No specific monitoring is required for remote I Os 5 1 Handling Handling of the remote I O during operation is not required 5 2 Diagnosis A first diagnosis results from eval...

Page 46: ...afe state The evaluation of diagnostics provides information on the fault cause 6 2 Maintenance Measures The following measures are required for the device Loading the operating system if a new versio...

Page 47: ...oning HI 800 161 E Rev 2 00 Page 47 of 56 7 Decommissioning Remove the supply voltage to decommission the device Afterwards pull out the pluggable screw terminal connector blocks for inputs and output...

Page 48: ...d mechanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrosta...

Page 49: ...Page 49 of 56 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must...

Page 50: ...9 Disposal F3 AIO 8 4 01 Page 50 of 56 HI 800 161 E Rev 2 00...

Page 51: ...h PELV Protective extra low voltage PES Programmable electronic system R Read The system variable or signal provides value e g to the user program Rack ID Base plate identification number Interference...

Page 52: ...Sample Type Label 19 Figure 4 Front View 20 Figure 5 Block Diagram 20 Figure 6 Sample MAC Address Label 22 Figure 7 HIMatrix F3 AIO 8 4 012 with Aluminum Plate 26 Figure 8 Aluminum Plate with Dimensi...

Page 53: ...Table 20 Product Data of F3 AIO 8 4 011 20 C 25 Table 21 Product Data F3 AIO 8 4 012 subsea 20 C 26 Table 22 Product Data of F3 AIO 8 4 014 27 Table 23 Certified HIMatrix F3 AIO 8 4 01 28 Table 24 Te...

Page 54: ...x F3 AIO 8 4 01 Page 54 of 56 HI 800 161 E Rev 2 00 Index block diagram 20 diagnosis 45 fault reaction analog Inputs 12 front view 20 reset key 23 safeethernet 22 safety function 11 specifications 24...

Page 55: ......

Page 56: ...334 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Phone 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 161 E by HIMA Paul Hildebrandt GmbH Co K...

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