Hilti DX 860-HSN Operating Instructions Manual Download Page 12

7

en

8.2 Maintenance

Check all external parts of the tool for damage at regu-
lar intervals and check that all controls operate properly.
Do not operate the tool when parts are damaged or when
the controls do not operate properly. If necessary, have
the tool repaired at a Hilti service centre.
Use the tool only with the recommended cartridges and
power settings. Use of the wrong cartridges or use of
excessively high power settings may lead to premature
failure of parts of the tool.

-CAUTION-

When cleaning:

Never use grease for the maintenance/lubrication of
parts of the tool. This may lead to malfunctions. Use
only Hilti lubricant spray or a product of comparable
quality.
The residues deposited inside DX tools contain sub-
stances that may be injurious to your health:
– Do not inhale any dust or dirt while cleaning.
– Keep the dust or dirt away from foodstuffs.
– Wash your hands after cleaning the tool.

8.2.1 Checking the piston and piston brake 

  

-NOTE-

Check that no cartridges are present in the tool. If nec-
essary, unload the tool as described at section 7.3.1.
1. Stand the tool on its grip (upside down).
2. Press the red button above the magazine and allow

the fastener strips to slide out of the magazine.

-CAUTION-

Parts of the tool may become very hot after a period of
use. Protective gloves must be worn if the following
maintenance procedure is carried out before the tool
has been allowed to cool down.
3. Unscrew the base plate with the curved loading chan-

nel in a counter-clockwise direction until it is released
from the tool. Lift the base plate and curved loading
channel away from the tool.

4. Pull the piston out of the piston guide. 
5. Pull the piston brake out of the base plate.
6. Check the piston and piston brake for damage. The

piston and piston brake must be replaced if signs of
damage are found.

-NOTE-

Check the piston for bending by rolling it on a flat sur-
face.
Do not use a worn or damaged piston and do not mod-
ify the piston in any way.
7. Pull the catch and hold it. Push the piston fully into

the piston guide so that the tip of the piston does not
stick out. Release the catch.

8. Insert the piston brake in the base plate.
9. Press the base plate and the curved loading channel

against the threaded section on the tool and rotate
it on in a clockwise direction until it is screwed on
as far as it will go.

10.Turn the base plate with the curved loading channel

back to its original position above the magazine.

11.Push the magazine back until it engages with the

curved section.

8.2.2 Cleaning the piston 

 

-NOTE-

Check that no cartridges are present in the tool. If nec-
essary, unload the tool as described at section 7.3.1.
1. Stand the tool on its grip (upside down).
2. Press the red button above the magazine and allow

the fastener strips to slide out of the magazine.

-CAUTION-

Parts of the tool may become very hot after a period of
use. Protective gloves must be worn if the following
maintenance procedure is carried out before the tool
has been allowed to cool down.
3. Unscrew the base plate with the curved loading chan-

nel in a counter-clockwise direction until it is released
from the tool. Lift the base plate and curved loading
channel away from the tool.

4. Clean the inside of the fastener guide with accessory

brush.

5. Lubricate the moving element of the magazine with

Hilti-Spray.

6. Remove the piston. Pull the catch and hold it. Pull

the piston guide upwards out of the tool. Release the
catch.

7. Use accessory wire brushes to clean all surfaces of

the piston guide, inside and outside.

8. Clean the cartridge chamber and the bore for the

power regulation pin with accessory round brush.

9. Lubricate the slider and the collar with Hilti lubricant

spray.

-NOTE-

Use of lubricants other than Hilti lubricant spray may
cause damage to rubber parts of the tool, especially the
buffer.
10.Push the piston into the piston guide and slide the

piston guide into the tool from above until the catch
engages.

11.Press the base plate and the curved loading channel

against the threaded section on the tool and rotate
it on in a clockwise direction until it is screwed on
as far as it will go.

12.Turn the base plate with the curved loading channel

back to its original position above the magazine.

13.Push the magazine back until it engages with the

curved section.

14.Lubricate the guiding rails of the tool with Hilti-Spray

applied through the cooling slits as illustrated.

8.3 Checking the tool after care and maintenance

After carrying out care and maintenance and before load-
ing the cartridges, check that all safety devices have been
fitted and that they function faultlessly.

-NOTE-

Use of lubricants other than Hilti lubricant spray may
cause damage to rubber parts of the tool, especially the
buffer.

Printed: 07.07.2013 | Doc-Nr: PUB / 5126874 / 000 / 00

Summary of Contents for DX 860-HSN

Page 1: ...282486 Operating instructions en Mode d emploi fr Manual de instrucciones es DX 860 HSN Printed 07 07 2013 Doc Nr PUB 5126874 000 00...

Page 2: ...1 2 3 4 5 7 6 9 8 10 11 1 Printed 07 07 2013 Doc Nr PUB 5126874 000 00...

Page 3: ...1 2 6x 1 2 1 2 2 3 5 6 4 Printed 07 07 2013 Doc Nr PUB 5126874 000 00...

Page 4: ...1 2 4 h A h 5 9 5mm 3 16 3 8 h B h 5mm 3 16 h C h 9 5mm 3 8 D 3 1 2 2 3 1 7 8 5 4 9 10 11 7 8 9 10 11 Printed 07 07 2013 Doc Nr PUB 5126874 000 00...

Page 5: ...12 2 3 4 6 5 1 7 8 9 10 2 11 14 12 13 Printed 07 07 2013 Doc Nr PUB 5126874 000 00...

Page 6: ...8 10 Disposal 9 11 Manufacturer s warranty DX Tools 9 12 Confirmation of CIP testing 10 13 Health and safety of the operator 10 Parts of the tool Grip and firing mechanism trigger Cartridge strip exi...

Page 7: ...ow 6 8 11 M40 black 27 CAL short purple Ordering designation DX 860 HSN spare parts pack Ordering designation Cleaning Kit Goggles Ear protectors Explanation Base material thickness 3 mm to 7 mm 1 8 t...

Page 8: ...ive gloves and non slip shoes are worn when working outdoors When not in use the tool and cartridges must be kept locked up and always out of reach of children Keep children away form the working area...

Page 9: ...al hazards that may be encoun tered Always concentrate on your work Proceed carefully and do not use the tool if your full attention is not on the job 5 6 Personal protective equipment The operator an...

Page 10: ...ine 7 1 3 Loading a strip of Hilti 6 8 11M40 27 CAL Short cartridges 1 Slide the cartridge strip into the cartridge loading channel from above 2 Press the cartridge strip into the cartridge loading ch...

Page 11: ...the cartridge strip or from the tool 1 Compress the tool a few millimeters and turn the rotat ing sleeve through 90 use the accessory scraper if necessary 2 Pull the cartridge strip out of the tool a...

Page 12: ...until it is screwed on as far as it will go 10 Turn the base plate with the curved loading channel back to its original position above the magazine 11 Push the magazine back until it engages with the...

Page 13: ...cker and or of higher strength Remedy Change the cartridge strip Contact Hilti Contact Hilti See 7 2 1 Remedying faults Unload and reload with a new cartridge strip Load fasteners see 7 1 2 Press the...

Page 14: ...h provided Remove the jammed fastener Avoid shear breakage see above Avoid missing the beam driving the fastener into unsupported sheet metal mark the position of the beams accu rately if necessary 11...

Page 15: ...el LWA 1s 1 111 dB A Emission noise pressure level in the work station LpA 1s 2 99 dB A Peak sound pressure emission level LpC peak 3 132 dB C Operation and set up conditions Set up and operation of t...

Page 16: ...23 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 2972 0912 0 5 Pos 4 1 Printed in Liechtenstein 2012 Right of technical and programme changes reserved S E O 2...

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