High Valley 1600 Owner'S Manual Download Page 20

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Before ligh  ng the 

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 rst 

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 re in your new wood heater, please 

read the following informa  on outlining the basic elements 
of clean wood combus  on.  Space is limited here, but much 
has been wri  en on the subject and is available elsewhere.

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Air, Fuel, and Heat (Ig-

ni  on) are required to establish and support combus  on 
whether wood, coal, wood pellets, gas, oil, etc. is the fuel be-
ing burned.  The correct propor  on of air and fuel will vary, 
but the three basic ingredients are essen  ally the same.

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  Igni  on in a wood heater is straigh  orward.  

Typically it involves a match, paper, and kindling wood.   
Enough heat must be generated and sustained to get the 
cord wood burning (@ 350°C to 500°C**).  For compari-
son matches are es  mated to burn at 600°C to 800°C; a 
standard butane lighter is somewhat ho  er at @ 800°C to 
1100°C, paper will ignite at @225°C to 250°C and dry so   
wood kindling at @350°C.  You light the paper with a match 
to ignite the kindling and, 

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 nally, the cord wood.

NOTE:  

There are any number of "

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 restarters" on the mar-

ket.  They light easily with a match and eliminate the need 
for newspaper.  We recommend the clean burning "food 
safe" 

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 restarters.  

Never use any type of 

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 ammable liquid 

to start or "freshen" the 

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 re.

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The Model 1600 is designed and approved for use 

with solid natural wood.  Use of any other fuel may create 
excessive emissions and will void the warranty.
The cord wood that you will burn depends to a large de-
gree on what species of trees are abundant where you live.  
Transpor  ng hardwood from its source to an area where 
hardwood is scarce would be cost prohibi  ve.  If you live 
where only so  wood species are available, then that is 
what you will likely use for fuel.  In fact all cord wood, re-
gardless of species, has approximately the same poten  al 
BTU's* in each pound of wood.  A pound of so  wood has 
the same poten  al @ 8600 BTU's (kiln dry) per pound as 
a pound of hardwood.  "Hardwood" is denser than "so  -
wood", varies in speci

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 c gravity, and is therefore heavier by 

volume; and, of course, wood is sold by volume, not by the 
pound.  A cord of hardwood will take up the same space as 
a cord of so  wood but it will be heavier and contain more 
poten  al BTU's.

NOTE:

  The common unit for the sale or purchase of 

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 re-

wood is the cord.  One cord equals 128 cubic feet (4' high x 
4' wide x 8' long).  Because cord wood is irregularly shaped 
it would be impossible to achieve a solid 128 cu.   . block 
of wood.  Wood is supposed to be "well stacked" in a prop-
er cord but that is a subjec  ve measure.  85% wood and 
15% air space is commonly accepted as the proper ra  o 
but some sources cite 70% wood and 30% air space.  That 
represents signi

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 cant di

 erence of @ 109 cu.   . to @ 90 

cu.   . of usable wood.

Along with density, the other major variable in wood fuel 
is moisture content.  Unseasoned or "Green" wood will 
contain 50% water or more.  Good "air-dried" cord wood is 
about 20% moisture.  At 20% moisture the available BTU's 
will be @ 6200 to 7000 per pound not 8600.  At 50% mois-
ture "green" wood will have only @ 4000 BTU's per pound 
or less.  It follows that cord wood needs to be well sea-
soned.  It may take 9 months for so   woods and up to 24 
months for hard woods to air dry thoroughly.  

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  Clean, e

  cient combus  on in your wood 

heater depends on burning well seasoned, good quality 
fuel.  Buying "seasoned" wood in the burning season is ex-
pensive and o  en disappoin  ng.  The best advice is to get 
"green" wood in early spring and air dry it yourself.  If you 
don't cut your own wood, 

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 nd a reputable, reliable wood 

seller.  Well seasoned wood typically exhibits dark cut ends 
with radial cracks, but spli     ng a "dry" log and tes   ng it with 
a meter eliminates specula  on.  Home moisture meters 
have become a

 ordable and readily available.  Follow the 

instruc  ons that come with the meter.  Stack your wood o

  

the ground in a well ven  lated area, preferably under cover 
or with a tarp over the top of the stack.  More informa  on 
on wood and wood species see Appendix - B on 

Page 21

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  The other leg of the combus  on triangle is air.  The 

air needed to support combus  on is drawn into the 

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 rebox 

by the dra   of your chimney.  See 

Page 6

.  Final air delivery 

and metering required much research and engineering to 
ensure clean combus  on but, the good news is, you regu-
late the combus  on air with a single Air Control.  As long 
as your chimney dra  s well, controlling combus  on air is 
simpli

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 ed.  It is against federal regula  ons to alter the air 

control se   ngs or controls in any way.

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 Put the three elements of the 

Combus  on Triangle together in your wood heater and you 
will have started a 

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 re.  The chemical and physical processes 

taking place in that 

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 re are complex, and scien  

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 c papers on 

the subject are lengthy and detailed.  Three major stages are 
worth no  ng and will help the operator understand how to 
achieve the cleanest burning 

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 re.

Stage One:  

Kindling & Moisture Evapora  on:

Kindling the 

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 re has been covered above under Igni  on.  

Provide enough heat to the wood for a long enough   me 
and it will begin to burn.  Before the 

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 re can reach full heat-

ing poten  al moisture in the wood must be evaporated.  
This is why dry fuel is so important.  More than 1000 BTU 
of poten  al heat will be needed to drive o

  each pound of 

water.  Un  l the water present in the wood is boiled o

  the 

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 re will be rela  vely cool, heat from the coal bed will be 

used up, and 

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 ue gas temperatures will be reduced.  Burn-

ing green wood wastes a lot of energy.

Stage Two:  

Gas Vaporiza  on & Igni  on:  

A  er moisture is driven o

 , the temperature of the 

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 re 

builds and various hydrocarbons and other elements begin 
to vaporize.  At temperatures between 540°F and 1225°F 
these gasses will ignite if oxygen is introduced.  The stain-
less steel tubes at the top of the 

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 rebox meter in air auto-

ma  cally to ignite those gasses.  Temperatures approaching 
2000°F are possible, providing more heat to the home.  A 
blueish 

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 ame at the top of the 

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 rebox indicates the burning 

of 

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 ammable gasses.  If the 

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 ames disappear prematurely 

increase the combus  on Air Control se   ng.

Stage Three: 

 Charcoal Burning:

A  er 

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 ammable gasses have been burned o

 , only charcoal 

remains.  Charcoal burns cleanly at @ 1100°F in the pres-
ence of oxygen.  Adjust the Air Control as needed to extend 
the 

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 re.  If a con  nuous 

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 re is desired, add fresh fuel while 

the charcoal bed is s  ll hot enough to kindle the new wood.

*

A Bri  sh Thermal Unit (BTU) is a measure of the amount of energy (heat) 

required to raise one pound of water by 1°F at sea level.
**The temperatures are given in Celsius and the temperature ranges are 
approximate as the values vary from source to source.

Summary of Contents for 1600

Page 1: ...e you if you are required to obtain a permit before installa on Failure to follow these instrucƟons can result in property damage bodily injury or even death Owner s Manual Safety Installa on Opera on Maintenance Guidelines INSTALLER Leave this manual with the individual s responsible for opera ng this wood heater OPERATOR The Owner s Manual contains important safety opera ng and maintenance infor...

Page 2: ...ing rubber including res Materials containing plas c Waste petroleum products paints or paint thinners or asphalt products Materials containing asbestos Construc on or demoli on debris Railroad es or pressure treated wood Manure or animal remains Salt water dri wood or other previously salt water saturated materials Unseasoned wood or Paper products cardboard plywood or par cleboard The prohibi on...

Page 3: ...al you will find important safety no ces and informa on may be repeated a number of mes The repe on is inten onal in an effort to reinforce safety instruc ons and to place them in context U S EPA E S T I P 2 G S I S P Page 4 I P P 5 C P P 6 C R G P 7 C C D P 8 M 1600 S C P 9 P I A P 10 F W H I P 11 F W H C C P 12 M H I P 12 P O A P 13 M 1600 F C P 13 O G P 14 15 T I P 16 O O A C B I P 17 L D M F P ...

Page 4: ...such liquids well away from the heater at all mes Storing these or other flammable liquids near a wood heater could cause a fire DO NOT BURN GARBAGE OR FLAMMABLE FLU IDS SUCH AS GASOLINE NAPHTHA OR ENGINE OIL Cord wood is the only fuel approved for use in this wood heater DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT A WOOD HEATER TO OR USE IN CONJUNCTION WI...

Page 5: ... num ber would depend on the size and layout of the home We do not recommend installing your wood heater in an uninsulated basement Much of the heat produced will be lost to the uninsulated walls of the basement Never cut holes or vents in a ceiling floor in an a empt to get warm air to rise to the rooms above You will be compromising a firebreak in your home and could should a fire ensue jeopardi...

Page 6: ... 8 square considerably larger than the 6 flue recommended Consider that the cross sec onal area of a 6 flue is 28 sq in Area πr2 or A π32 or A 3 14 X 9 where Pi 3 14 enough for this purpose The cross sec onal area of an 8 round flue is 50 sq in the cross sec onal area of an 8 square masonry flue le is 64 sq in In addi on the masonry construc on tends to cool more quickly with cold outside temperat...

Page 7: ...ceiling supports insulation shields fire stops roof support packages roof flashings chimney caps etc must be installed exactly to the manufacturer s instructions Installation specification and clearances may vary from manufacturer to manufacturer and must be carefully adhered to according to the individual manufacturer s instructions If a new masonry chimney is to be constructed we strongly recomm...

Page 8: ...s bles by a minimum of 6 inches 152mm of glass fiber insula on Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge 0 024 inch 0 61mm in thickness Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney sec on Fasteners used to secure chimney sec on shall not penetrate chimney flue liner Solid insulated list...

Page 9: ... w x 49 d U S F P FLOOR PROTECTION Use UL 1618 Type 1 Ember Protec on or con nuous non combus ble material NOTE Clearances to combus ble materials may be reduced using shielding methods as described in the current edi on of NFPA 211 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances Any reduc on of clearances must be approved by the local Authority Having Jurisdic on M 1600 S...

Page 10: ...er is very heavy At least two strong individuals will be needed to li the heater body for assembly Personal injury and or damage to the Model 1600 or personal property may result if the heater is handled improperly If you have concerns about handling the heater please contact your dealer for assistance M I Heater Body Pedestal Base or Legs four 4 each 3 8 16 x 1 bolts Owner s Manual P B I Place th...

Page 11: ...protec on and allow final posi oning of the wood heater Remove the cardboard before ligh ng the first fire in the wood heater The wood heater should be centered on the chimney if possible to allow for the shortest and most direct connec on The wood heater does not necessarily need to be centered on the floor protec on as long as the minimum side protec on requirement 8 is met An asymmetrical insta...

Page 12: ...ly The drawings are not to scale and are not intended to accurately depict construc on details nor minimum clearances to combus ble materials Refer to the latest edi on of NFPA 211 for current requirements F W H C C V C I U S W P Center the wood heater flue collar directly under the chimney pipe if possible All Clearances to combus bles must be maintained Confirm that any ceiling support roof supp...

Page 13: ... Thermal shock could break the ceramic glass exacerbat ing the problem Hot steam could increase the risk of burns or scalding ALWAYS USE SAFE BURNING PRACTICES B S W F O This wood heater is designed and approved for the burn ing of cord wood fuel only Never burn any type of coal in this heater Burning any type of fuel other than cord wood in this wood heater is against all safety tes ng and will v...

Page 14: ...rollable consult your dealer A hand damper installed in the connector pipe will allow for manual control under high dra condi ons CAUTION Before ligh ng your wood heater please read and or re read the safety informa on on Pages 2 4 13 and elsewhere throughout this manual Ensure that the wood heater has been installed according to the instruc ons given in this manual to all applicable codes and has...

Page 15: ... air is coming from the vent Rotate the control knob fully counterclockwise to the Off posi on when the Model 1600 is not in opera on S O The amount and density of smoke com ing from the chimney is a visual indicator of how cleanly the wood heater is burning Develop a habit of checking the smoke opacity regularly and at various stages of combus on With experience a quick glance can confirm proper o...

Page 16: ...es on Page 14 15 You must develop and use good wood burning habits always open Air Control before opening the Loading Door and always open the Loading Door slowly to avoid pulling smoke into the home A modern wood heater properly installed and connected to a good chimney which provides adequate dra should not leak smoke into the home Air is drawn into the wood heater and into any small gaps in the...

Page 17: ...shorten the life of the motor Check the blower impeller annually more o en as necessary for any build up of household dust pet hair or similar U and vacuum the blower impeller using a brush a achment It may be necessary to remove the blower from the heat shield and use a so brush such as an old paint brush or toothbrush to reach dust buildup inside the impeller Take care not to dislodge any bal an...

Page 18: ... has been painted with high temperature stove paint at the factory Over me the paint may lighten in color with heat exposure or need touch up Stove Bright brand Sa n Black 1900 spray paint avail able from your dealer or High Valley customer service is compa ble with the OEM paint It is no doubt imprac cal to move the wood heater outside for pain ng Open windows and doors for good ven la on before ...

Page 19: ...st be inserted down through the flue opening Do not a empt to remove or replace a Ceramic Fiber Blanket from the front of the baffle Wear rubber gloves and a good dust mask when servicing the baffle blanket The material contains no asbestos and is considered safe but fibers and dust will be released when it is handled Remove the old Ceramic Fiber Blanket and dispose of it safely The old material will ...

Page 20: ...ombus on in your wood heater depends on burning well seasoned good quality fuel Buying seasoned wood in the burning season is ex pensive and o en disappoin ng The best advice is to get green wood in early spring and air dry it yourself If you don t cut your own wood find a reputable reliable wood seller Well seasoned wood typically exhibits dark cut ends with radial cracks but spli ng a dry log an...

Page 21: ...18 the Standard for Wall Protectors Floor Protectors and Hearth Extensions was adopted as a standard in 2011 UL 1618 categorizes floor and wall protectors as Type 1 or Type 2 protec on A seemingly minor change in UL 1618 calls for the actual thermal proper es of floor protec on to be speci fied in R value in place of k value In fact that change makes it one step simpler to calculate thermal protec...

Page 22: ... of corrosive fuel etc Damage caused by unauthorized modifica on use or repair Damage caused by the use of non High Valley spare parts or accessories Damage caused by lack of regular maintenance and cleaning by the owner as outlined in the Opera ng Instruc ons or due to negligence or carelessness Damage caused by misuse accident neglect or willful abuse of the product Damage caused by the use of a...

Page 23: ...facsimile of the Safety Label which is a ached to the back of your Model 1600 is provided for the convenience of the owner the Authority Having Jurisdic on or any other inspector who wishes to verify the contents of the label In some installa ons the label is not easily accessible Please record the serial number off the original label for your records ...

Page 24: ...H V S S 185 Highway 201 Abbeville SC 29620 www highvalleystoves com HL1650 Rev 05 2015 NOTES ...

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