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Installation and operation manual

TWO POST CLEAR FLOOR CAR HOIST

YL-340

TWO POST BASE PLATE CAR HOIST

YL-240

Summary of Contents for YL-240

Page 1: ...Installation and operation manual TWO POST CLEAR FLOOR CAR HOIST YL 340 TWO POST BASE PLATE CAR HOIST YL 240 ...

Page 2: ... otherwise the user should be responsible for injuring the person and damaging the equipment 4 You should read the manual carefully before you operate this equipment and your operation must be according with this manual Otherwise the user should be responsible for the injury and damage caused by this 5 We have already put safety first during designing and manufacturing You must also put safety fir...

Page 3: ... or damaged by contact with tools or surroundings f Motor or pump failure caused by rain excessive humidity corrosive environments or other contaminants g Rusted components due to improper maintenance or corrosive environments h Cosmetic defects that do not interfere with product functionality i Damage due to incorrect voltage or improper wiring j Any incidental indirect or consequential loss dama...

Page 4: ...e bushings Single point security release and dual security design Model YL 340 Two post Clear floor Hoist Model YL 240 Two post Base plate Hoist Lift Capacity 4500KG Lift Capacity 4500KG Net Weight 580KG Net Weight 530KG Overall Height 3880mm Overall Height 2794mm Overall Width 3437mm Overall Width 3477mm Power 2 2KW Power 2 2KW Voltage 240V 50HZ SINGLE PHASE Voltage 240V 50HZ SINGLE PHASE ...

Page 5: ... motor must be reliable 13 Notice There will be sparkle when the switch on and off during the lift working so the lift can t be operated in the workspace where exists inflammable gas 14 Notice You must cut the power supply down before maintaining the electrical equipment of the power unit 15 It s necessarily to have a clean environment and good equipment maintenance To lubricate and maintenance co...

Page 6: ...m hammer leveling instrument 300mm spanner with crossing groove 8mm 24mm angle ruler Adjustable spanner 350mm crow bar tailor s chalk line and chalk flat head screwdriver and crossing groove head screwdriver tape measure 5m sharp nose pliers ...

Page 7: ...arrangement Please not to install the lift outdoor to avoid something wrong with the motor in rainy days 7 Constructing according to the basement drawing we provided the last page 8 The lift must be installed on the concrete base where the compressive strength is not lower than 200kg cm and the thickness of concrete basement is not lower than 300mm the strength is not lower than 250 class the just...

Page 8: ...he bolt not to knock the bolt and nut directly till the washer contact with the baseboard 5 If the column is not perpendicular to the ground you should adjust the gap with thin washer When you assure the foundation bolt is screwed tighten the column is perpendicular to the ground 6 Screw the nut with spanner after the column is perpendicular to the ground but not to screw tightly for the moment St...

Page 9: ... detergent isn t in the guarantee range 3 The damage caused by false connection isn t in the guarantee range 4 Alone air switch or fuse for the power unit 5 For 200 240 voltage 25A fuse is used for single phase 6 For 380 440voltage 15A fuse is used for three phases Warning There is electric spark in the electric circuit when power unit starts so you can t use the power unit in places where the inf...

Page 10: ...safety locking system Two post Clear floor Lift Two post Base plate Lift Two post Clear floor Lift Two post Base plate Lift ...

Page 11: ... the lift until the lower of the two carriages makes contact with the safety lock on the column b Loosen the safety lock cable Release the safety lock on the side where the carriage is in the higher position The other side of the safety lock should be engaged at this time Then lower the lift and the side with the carriage in the lower position will remain locked in the same place and the other sid...

Page 12: ...ift if needed Loosen the locking nut on the throttle valve and turn the throttle valve clockwise to decrease the lowering speed or counterclockwise to increase the lowering speed Do not forget to tighten the locking nut after the lowering speed adjustment has been done ...

Page 13: ...oil tubes Two post Clear floor Lift Two post Base plate Lift ...

Page 14: ...Concrete strength ...

Page 15: ...aint gear can be oriented in a Left or Right configuration on the arms Each arm and arm restraint gear must be positioned in the proper location in the lift head 4 Install Arm Lock assembly in to the lift 5 Install Arm lock pins in to the lift 6 Pull up arm lock rod to ensure it is fully unlocked adjust in this state Adjust nut as shown 7 Adjust the arm lock Follow the arrow direction ...

Page 16: ... gear on the lifting arm Tighten the hex bolts on the arm lock assembly 9 Verify the operation of the lift restraints by pulling up on of the arm restraint assembly Pivot the arms back and forth and test the operation of the arm restraint pin in various positions ...

Page 17: ...10 Ensure that the arms do not move when a force of approximately 100 pounds or less is applied laterally to the fully extended arms ...

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Page 19: ...nteed 7 Start up the motor and press the up down button then the lift rising it s normal for the slight jump phenomenon from the cylinder Maintenance 1 Check if the support arm can be operated normally every class 2 Check if the bolt and the hinge pin became free every class tighten them when they are free 3 Check if the safe device is reliable ever class 4 Lubricate the slider which in the column...

Page 20: ...Troubleshooting 1 The lift doesn t work 2 The lift doesn t work when it is on load 3 The lift doesn t lift off or lift much slowly ...

Page 21: ...4 Oil leakage outside 5 The sound is uncommon ...

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