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Hi-Force TPE-A Series, Operating Instructions Manual

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Hi-Force TPE-A Series Operating Instructions Manual Download Page 23

Operating Instruction Manual: 

OM-TPE-A-01 

Serial Numbers: 

All 

 

23 

 

9.0 System Components / Accessories 

(

Refer to the Hi-Force website or latest Hi-Force catalogue, for further details

) 

 

  HTWH Series High-Pressure Hydraulic Hoses (Up to 100m). 

  HTWR1 Torque Wrench Hose Reel 

  High-Pressure Quick-Release Male and Female Half Couplers. 

  Additional Torque Coupler Sets (

See section 5.4

) 

 

 

 

Summary of Contents for TPE-A Series

Page 1: ...roduct information available at the time of publication and approval For information relating to the servicing of an Electric Driven Torque Wrench Pump see the servicing instructions which are availab...

Page 2: ...f Incorporation Conformity 6 4 0 Component Identification 7 5 0 Installation Setup 10 6 0 Operation 17 7 0 Maintenance and Storage 21 8 0 Specifications 22 9 0 System Components Accessories 23 10 0 Pr...

Page 3: ...doubt on the correct use of any Hi Force equipment contact your nearest Hi Force office or distributor Only qualified personnel should be allowed to operate hydraulic equipment If an operator has not...

Page 4: ...s death Should this incident occur seek out medical attention immediately Seek medical attention immediately if a hydraulic injection injury no matter how minor occurs The system operating pressure MU...

Page 5: ...ead to hose failure NEVER use a coupler s to lift carry or position a tool Servicing of hydraulic equipment must only be undertaken by a qualified technician DO NOT drop or place heavy objects on a hy...

Page 6: ...nected to it NEVER leave a pressurised system unattended If you must leave the area release the pressure and ensure the hydraulic relief valve on the pump is fully open ALWAYS disconnect the pump from...

Page 7: ...entification 1 Oil Reservoir 5 Oil Pressure Gauge 2 Electric Motor 6 Tool Advance Coupler 700 bar maximum 3 Oil Cooling Heat Exchanger 7 Tool Retract Coupler 90 bar maximum 4 Solenoid Valve Manual Ove...

Page 8: ...Numbers All 8 9 Electrical Control Box 12 Multi Outlet 4 Way Split Block 10 Emergency Stop Button 13 Roll Frame 11 Adjustable Pressure Relief Valve with Locking Wing Nut 14 Oil Filler Breather Cap See...

Page 9: ...n Manual OM TPE A 01 Serial Numbers All 9 15 Heat Exchanger Fan 19 Advance Button 16 Flying Lead 20 Auto Cycle Button 17 Oil Drain Plug 21 Stop Emergency Stop Button 18 Control Pendant Figure 4 3 Comp...

Page 10: ...Reservoir with Oil IMPORTANT The TPE A Range of pumps uses ISO46 Grade Hydraulic Oil Stand the Pump on a firm level surface Remove the filler cap 14 from the filler breather Fill the reservoir with cl...

Page 11: ...male high pressure advance coupler 6 is connected to the advance port on the tool Failure to do so may result in leakage tool damage or personal injury 5 3 1 Connections See figure 5 1 Connections bet...

Page 12: ...e male advance coupler 6 on the pump Connect the male coupler on the black hose to the female retract coupler 7 on the pump Connect the free end of the red hose to the advance port on the torque wrenc...

Page 13: ...d disconnect from the power supply Remove the relevant blanking plugs from the outlet split block 12 and fit the required number of extra coupler pairs ALWAYS fit the male coupler to the top port and...

Page 14: ...air must be removed from the system The following procedure must be carried out with a torque wrench connected to the pump but NOT fitted on a bolt Hi Force uses superior quick connect couplers on its...

Page 15: ...e Advance button again While doing so adjust the relief valve by turning the knob clockwise until the maximum working pressure 700 bar is reached The pressure can be reduced by turning the knob anti c...

Page 16: ...will begin to advance Continue until the gauge reads approximately 100 bar With the pressure holding steady around 100 bar perform a visual inspection of the tool s hoses and couplers for any signs of...

Page 17: ...red working pressure s that must be applied to the Torque Wrench s You have read and fully understood the torqueing sequence and procedure You have performed the relevant risk assessment s and have a...

Page 18: ...e holding the pump in advance mode slowly turn the relief valve knob 2 clockwise and watch as the pump pressure on the gauge rises When the pressure reaches your desired value stop turning the knob an...

Page 19: ...the workpiece are established Then the pump can be switched to auto cycle mode if desired To activate auto cycle mode press and hold down the auto cycle button 20 for 3 6 seconds To deactivate and ret...

Page 20: ...rque tool operator s the pump MUST ONLY be operated once all torque wrench tool operators have indicated it is safe to do so 1 Prepare the pump for operation as per section 6 1 2 Set the required pres...

Page 21: ...e damage To top up hydraulic oil See Section 5 2 Oil should be replaced after approximately 500 working hours or more frequently in dusty conditions To replace the oil disconnect from the power supply...

Page 22: ...ors 1 0 65 6 5 7 8 2 65 325 1 5 1 8 3 325 700 0 75 0 9 Sound Pressure Levels An average A Weighted sound pressure level of 88dB was measured for undefined workspaces as per EU Directive 2006 42 EC Sec...

Page 23: ...ts Accessories Refer to the Hi Force website or latest Hi Force catalogue for further details HTWH Series High Pressure Hydraulic Hoses Up to 100m HTWR1 Torque Wrench Hose Reel High Pressure Quick Rel...

Page 24: ...480 6962 489 5 140 2031 142 8 490 7107 499 7 150 2176 153 0 500 7252 509 9 160 2321 163 2 510 7397 520 1 170 2466 173 4 520 7542 530 3 180 2611 183 5 530 7687 540 5 190 2756 193 7 540 7832 550 6 200 2...

Page 25: ...ressure a Low supply voltage i Use heavier gauge extension cord ii Turn off excess electrical loads 3 Pump struggles to build pressure or maintain pressure under load a Oil level too low Check unit fo...

Page 26: ...ontact your local Hi Force office distributor b Seal damage wear or internal damage Contact your local Hi Force office distributor 12 Noisy Operation a Air trapped in the hydraulic system Bleed air fr...

Page 27: ...struction Manual OM TPE A 01 Serial Numbers All 27 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry h...

Page 28: ...alaysia hi force com Hi Force Nederland B V Numansdorp Netherlands Tel 31 85 902 8111 Email holland hi force com Hi Force Saudi Dammam Saudi Arabia Tel 966 13 802 1338 Email saudi hi force com Hi Forc...

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