Hi-Force ATDP125 Operating Instructions Manual Download Page 13

Operating Instruction Manual: 

OM-ATDP-01 

From Serial Number: 

All 

 

13 

 

 

10.0 Troubleshooting 

 

Hi-Force ATDP pumps should be serviced and repaired only by authorised Hi-Force repair centres. The 

following table gives possible causes and solutions for common problems. 

TROUBLESHOOTING GUIDE 

Problem 

Possible Cause 

Solution 

1. Pump will not start. Or 

runs erratically.  

a. Mufflers blocked or iced up. 

I. 

Check mufflers. 

II. 

Check Killfrost level. 

b. Fluid supply starvation. 

Check supply. 

c. Insufficient air supply, 

 

Check supply lines and pressure. 

d. Insufficient lubrication. 

I. 

Check lubrication level. 

II. 

Service pump. 

e.   Pump is damaged, seized or worn.  Contact your local Hi-Force office / distributor. 

2. Motor stalls before full 

operating pressure is 
reached. 

a. Insufficient air supply. 

Check supply lines and pressure. 

3. Pump struggles to 

build pressure or 
maintain pressure 
under load. 

a. Release valve incorrectly closed. 

Check release valve. 

 

b. Valve is damaged, seized or worn 

Contact your local Hi-Force office / distributor. 

4. Overload protection 

valve leaking. 

a. Air/hydraulics overloaded 
b. Faulty Valve. 

I. 

Check pressures. 

II. 

Contact your local Hi-Force 
office / distributor. 

5. Noisy Operation

 

a. Air trapped in the hydraulic system.  Bleed air from the system. (

See section 5.3)

 

b. Air leaking into the hydraulic 

system. 

Visually inspect all areas where air might leak 
into the hydraulic system. 

c. Oil level too low. 

Check unit for visible leaks. Add oil as per 
section 5.2. 

 

Summary of Contents for ATDP125

Page 1: ...the Hi Force website Hi Force reserves the right to make changes to this document at any time without notice This Original instructions document assumes that the operator carrying out any operation w...

Page 2: ...5 4 3 Electrical Safety ATEX Page 5 4 4 General precautions Page 5 4 5 ATDP Specific safety precautions Page 7 5 0 Declaration of conformity Page 7 6 0 General description Page 8 7 0 Component identif...

Page 3: ...ghted sound pressure level of 75dB was measured for undefined workspaces as per Directive 2006 42 EC Section 1 7 4 2 u Recommended Fluids De ironised De minerelised water Water Glycol Hydraulic oil se...

Page 4: ...ent costs resulting from damage that occurred in transit 4 0 Safety Precautions 4 1 Introduction Read and follow all the instructions and safety warnings carefully before handling installation or use...

Page 5: ...at all times All relevant risk assessments should be completed before the use of the equipment Keep hydraulic equipment away from open flames and direct heat NEVER handle a pressurised hydraulic hose...

Page 6: ...t they are free from sharp bends and kinks Using a sharply bent or kinked hose will result in severe back pressure which can lead to hose failure NEVER use a coupler s to lift carry or position a tool...

Page 7: ...its delivered condition Your warranty may be invalidated and it could lead to serious personal injury NEVER exceed the maximum rated capacity of any hydraulic system component Keep hands and feet away...

Page 8: ...otor automatically shifts reversing the pump direction hence delivery flow is relatively smooth with only a small interruption in flow dwell as the pump air pistons change direction The units consist...

Page 9: ...Instruction Manual OM ATDP 01 From Serial Number All 9 upon the air pressure applied i e Pump ratio 216 1 1psig air drive pressure applied can generate 216psig hydraulic pressure 7 0 Component Identi...

Page 10: ...essure rated air hose and fittings for this purpose these components must be rated at a higher working pressure than the maximum supply air pressure that can be applied to the power pack 1 2 bore air...

Page 11: ...sure generated can be viewed on the hydraulic pressure gauge The maximum pressure achievable at various air pressures can be seen in the Hi Force catalogue ATDP page under the heading Max output press...

Page 12: ...desired pressure This can be done by plugging the pressure outlet port and operating the pump Adjust the air pressure regulator gradually upwards such that the pump stalls at the correct pressure Rele...

Page 13: ...ized or worn Contact your local Hi Force office distributor 2 Motor stalls before full operating pressure is reached a Insufficient air supply Check supply lines and pressure 3 Pump struggles to build...

Page 14: ...truction Manual OM ATDP 01 From Serial Number All 14 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry...

Page 15: ...land B V Numansdorp Netherlands Tel 31 85 902 8111 Email holland hi force com Hi Force Saudi Dammam Saudi Arabia Tel 966 13 802 1338 Email saudi hi force com Hi Force Hydraulics Abu Dhabi United Arab...

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