HERO PW3540-AC User Manual Download Page 7

H.E.R.O. Industries                  PW-3540-AC        Pressure Washer Owners Manual 

Page 7 

TROUBLE SHOOTING 

FAULT

 

CAUSE

 

REMEDY

 

Pump running normally but 
pressure does not achieve rated 
pressure.

 

Pump sucking air. 
 
Valves worn or dirty. 
Insufficient water flow. 
Unloader valve packing worn. 
Nozzle incorrect or worn. 
Worn piston packing.

 

Check that hoses and fittings 
are air tight. 
Check, clean or replace. 
Increase water supply. 
Check and replace. 
Check and replace. 
Check and replace.

 

Fluctuating pressure

 

Valves worn, dirty or stuck. 
Pump sucking air. 
 
Worn piston packing. 
Insufficient water flow.

 

Check, clean or replace. 
Check that hoses and fittings 
are air tight. 
Check and replace. 
Increase water supply. May 
require new water supply 
source.

 

Pressure drops after period of 
normal use.

 

Nozzle worn. 
Valves worn, dirty or stuck. 
Unloader valve packing worn. 
Worn piston packing.

 

Check and replace. 
Check, clean or replace. 
Check, clean or replace. 
Check and replace.

 

Pump noisy

 

Pump sucking air. 
 
Valves dirty or worn. 
Worn bearings. 
Water too hot.

 

Check that hoses and fittings 
are air tight. 
Check, clean or replace. 
Check and replace if necessary. 
Reduce temperature.

 

Presence of water in oil

 

High humidity in air. 
 
Piston packing and oil seal 
worn.

 

Check and change oil twice as 
often. 
Check and replace.

 

Water dripping from under 
pump.

 

Piston packing worn. 
The O-rings of piston guide or 
retainer worn. 
Thermal relief valve opened.

 

Check and replace. 
Check and replace. 
 
Check and replace.

 

Oil dripping.

 

Oil seal worn.

 

Check and replace.

 

Engine will not start.

 

Low fuel level. 
Low oil level. 
Worn spark plug or gap.

 

Add fuel. 
Add oil. 
Replace.

 

Summary of Contents for PW3540-AC

Page 1: ...anual Page 1 H E R O Industries a division of Middlefield Bancorp Limited 2719 Lake City Way Burnaby B C Canada Phone 604 420 6543 Fax 604 420 8725 Toll Free 1 800 494 4376 E mail sales hero ca Websit...

Page 2: ...riod of two years from the date of purchase when operated and maintained in accordance with the Maintenance and Operation Instructions supplied with the unit The warranty does not cover misuse or negl...

Page 3: ...e doing Keep operating area clear of all persons Follow the maintenance instructions specified in the manual Do not operate the machine when fatigued or under the influence of alcohol or drugs Do not...

Page 4: ...ded Before each use check engine oil level by unscrewing the oil dipstick Add motor oil consult Honda manual for correct grade as required to bring to proper level approximately mid way on dipstick 3...

Page 5: ...HOKE to FULL Push the THROTTLE lever to the ON position Pull the STARTING cord Once the engine has started reduce the CHOKE until it is OFF and open the THROTTLE to full ON Use these instructions in c...

Page 6: ...r machine is equipped with a 0 15 40 and a chemical nozzle If you require a different cleaning action we suggest selecting the correct tip for the job 1 RED 0 Angle High impact solid stream 2 YELLOW 1...

Page 7: ...water supply source Pressure drops after period of normal use Nozzle worn Valves worn dirty or stuck Unloader valve packing worn Worn piston packing Check and replace Check clean or replace Check clea...

Page 8: ...H E R O Industries PW 3540 AC Pressure Washer Owners Manual Page 8 PW3540 AC WW965 Pump Assembly...

Page 9: ...0 PW 98 2226 00 Cap Kit 124 6 11 PW 36 7115 01 Valve Unit Kit 123 6 12 PW 99 1807 00 Screw 4 13 PW 50 1500 74 Side Cover 1 14 PW 44 2118 01 Indicator Spacer 1 15 PW 90 4097 00 O Ring 1 16 PW 91 8328 0...

Page 10: ...53 156 3 52 PW 1075 Valve Thermal Protection 1 2 1 53 PW 1405 Tubing P R V 1 75 PW 90 0635 00 Circlip 1 76 PW 44 0221 65 Crankshaft WW965 1 77 PW 91 8568 00 Bushing 1 78 PW 90 4097 00 O Ring 1 79 PW 9...

Page 11: ...H E R O Industries PW 3540 AC Pressure Washer Owners Manual Page 11 UNLOADER PW 1195 667 10...

Page 12: ...PW 10 4021 00 Backup Ring 2 11 PW 10 3175 08 O Ring 2 12 PW 60 0061 23 S S Piston 2 13 PW 10 3170 08 O Ring 1 14 PW 10 4020 00 Backup Ring 1 15 PW 60 0064 31 Piston Housing 1 16 PW 15 1021 00 Locking...

Page 13: ...Connector 3 8 male x 3 8 male 1 2 PW 1165 Fitting 3 8 hose x 3 8 NPT 1 3 PW 1250 Elbow 4 PW 1052 Body Quick Disconnect Female x 3 8 Male threads 1 5 PW 1255 Chemical Injector only 1 6 PW 1175 Garden H...

Page 14: ...ug Quick Disconnect 3 8 Steel Male 1 PW 1470 Assembly Pressure Washer Hose 50 complete with fittings PW 1057 Male plug PW 1050 female Q D PW 1235 hose Assy PW 1100 0004 Spray Nozzle 0 Degree RED 1 PW...

Page 15: ...t valve assembly ref 4 A D 9 2 Examine o rings and replace if there is any evidence of cuts abrasions or distortion 3 Remove valve assembly ref A D from valve cavity 4 Remove o ring ref 4 from valve c...

Page 16: ...urface Brush Telescopic Wand PW 9065 Window Brush Telescopic Wand PW 9070 Adapter PW 1065 Gauge 0 3000 psi PW 1070 Gauge 0 4000 psi PW 1110 Nozzle rotating 3000 psi less q c fitting HPWD 2500 3000 onl...

Page 17: ...7 MODEL ___________________________________________________________ SERIAL ___________________________________________________________ PURCHASED ON ____________________________________________________...

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