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PREFACE

Let us make this world a safer, healthier and more environment friendly place. 

Your Authorised 

Hero MotoCorp 

dealer will be glad to provide further information or 

assistance and is equipped to handle  your  future  service  needs.

Your  motorcycle  is  conforming  to  latest  (Bharat  Stage-III  norms)  regulation  for 
emission, safety & noise levels. We are also using non asbestos brake shoes / pads and 
engine gaskets which are environment friendly in nature.  

This booklet is your guide to the basic operation and maintenance of your new 

Hero 

MotoCorp

 

Passion Pro

. Please take time to read it carefully. As with any fine machine, 

proper  care  and  maintenance  are  essential  for  trouble-free  operation  and  optimum 
performance.

Thank you for selecting a 

Hero MotoCorp

 

Passion Pro

. We wish you many miles of 

continued  riding  pleasure in the years ahead.

We, at 

Hero MotoCorp

, are committed to demonstrate excellence in our environment 

performance on a  continual basis, as an intrinsic element of our corporate philosophy. To 
achieve  this  we  commit  ourselves  to  continue  product  innovations  to  improve 
environment  compatibility,  comply  with  all  applicable  legislation  including 
environment legislation and strengthen the green supply chain. 

Summary of Contents for Passion Pro

Page 1: ...e of your new Hero MotoCorp Passion Pro Please take time to read it carefully As with any fine machine proper care and maintenance are essential for trouble free operation and optimum performance Than...

Page 2: ...IME OF ITS PRINTING APPROVAL AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED Hero MotoCorp Limited RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NO...

Page 3: ...SIDE STAND SWITCH 15 24 UTILITY BOX 26 ANTI THEFT TIPS 26 27 25 PARKING SAFETY PRECAUTIONS 28 29 29 OIL FILTER SCREEN CENTRIFUGAL FILTER 31 32 33 35 36 37 38 39 42 45 47 52 52 55 56 57 57 58 61 50 STO...

Page 4: ...f Mfg Z Assembly Plant X Month of Mfg YYYYY Serial Number XXXXET Engine Description Y Year of Mfg Z Assembly Plant X Month of Mfg YYYYY Serial Number XXXXETYZXYYYYY ET ET BL BG BH BK BJ ET Passion Pro...

Page 5: ...05 litres at disassembly 0 85 litre at draining 9 9 1 0 6 0 7 mm IN 0 10 mm EX 0 10 mm 6 15 kW 8 36 Ps 8000 r min 0 82 Kgf m 8 05 N m 5000 r min 97 2 cc 162 165 ml PRODUCT SPECIFICATION ITEM SPECIFICA...

Page 6: ...mm Disc Type Dia 240 mm Optional Front Wheel 7A 10A Kick start 10 A 15 A Electric start Kick Electric start Optional Position lamp 12V 3 0W 115 W MF stands for Maintenance Free 12V 35 35W Trapezoidal...

Page 7: ...s conduct simple pre ride inspection page22 7 During night time dip headlamps of your motorcycle for oncoming traffic or when followinganothervehicle 8 Give way to others on the road and sig nalbefore...

Page 8: ...ere with operating any controls Be sure electrical equipment does not exceed the motorcycle s electrical system capacity page 3 Ablown fuse cancausealoss oflights Modifications Removing or modifying y...

Page 9: ...thy you Genuine Spares Always insist on Hero MotoCorp genuine parts as spurious or incompatible spares and accessories can upset or deteriorate your motorcycle s runningcondition fuel efficiency Noise...

Page 10: ...er 1 Horn switch 8 Side stand indicator 12 Turn signal indicator 16 Front brake lever 17 Throttle grip 18 Electric starter switch 14 Reset button 21 Leg guard 19 Ignition switch with steering lock 13...

Page 11: ...with women pillion step 7 Left side cover 10 Reflex reflector 9 Rear turn signal lamp 11 Tail Stoplamp 12 Rear grip 14 Side stand switch 13 Seat lock Helmet hanger 15 Air suction valve 16 Front turn s...

Page 12: ...n foot rest 2 Battery compartment inside 4 Rider foot rest 6 Rear brake pedal 7 Oil level dipstick 8 Utility box 9 Caliper 10 Front disc 12 Headlamp 11 Front suspension 13 Front visor 14 Rear suspensi...

Page 13: ...tionswitchitturned ON 7 ServicereminderindicatorDisplays whenthenextserviceisdue page12 6 Odometer Shows accumulateddistancetraveled 3 Turnsignalindicator Flashes whenturnsignalswitchisoperated 8 Rese...

Page 14: ...be operated Fuel Gauge Odometer and Tripmeter readingwillbefunctional 3 1 2 Steering can be locked LOCK Engine cannot be started and no electricalsystemwillbefunctional OFF Position Lock Open LOCK Po...

Page 15: ...The Tripmeter 5 shows distanced traveled per trip The Tripmeter can be reset to zero bypressingtheRESETbutton 6 1 Fuel gauge 2 Segments 3 Segment 4 Odometer 5 Tripmeter 6 Reset button 7 Service remin...

Page 16: ...2 white Functions in DC when the passing switch knobis pressed inthefollowingcondition 1 Headlampswitchis OFF 2 Headlampswitchis ON butonlowbeam 3 13 LEFT HANDLEBAR CONTROLS Passing switch Dimmer swi...

Page 17: ...starter switch continuously for more than 5 seconds as continuously crankingofenginewilldrainthebattery RIGHT HANDLEBAR CONTROLS Starter Switch For Electric Start Model SEATLOCK Location On the rear l...

Page 18: ...release the seat To install engage the hook on the underside of the seat with the frame and push on the top rear side of the seatuntilthelock 1 clicks HelmetHanger The helmet can be hung and locked on...

Page 19: ...on as possible after switching to RES The reservefuelsupply is1 0litre usable FUEL VALVE 1 FUEL ON OFF RES 2 FUEL ON OFF 3 FUEL OFF RES 1 OFF Position 2 ON Position 3 RES Position At ON 2 fuel will fl...

Page 20: ...ignition key 3 turn it clockwise and removethecap Fuel tank capacity is 12 8 litres including a reservesupply of1 0litre usable 3 For locking position the cap back on the opening and press gently The...

Page 21: ...st be maintained between the upper 2 and lower 3 level marks on the oilleveldipstick Check engine oil level each day before operatingthemotorcycle Petrol is extremely flammable and is explosive under...

Page 22: ...ndthattherearenooilleaks 6 Stop the engine and let the engine oil settledown 2 1 1 Drain plug 2 Sealing washer ENGINE OIL REPLACEMENT PROCESS Drain the engine oil with the engine warm andthemotorcycle...

Page 23: ...erheated Under inflated tyres can alsocausewheeldamageinrockyterrain Overinflatedtyresmakeyourmotorcycle TYRES The imported tyre s if fitted without ISI mark are in compliance of BIS standard and Cent...

Page 24: ...21 or...

Page 25: ...Valve make sure all tube connectionsaresecuredproperly page57 18 17 s 20 21 9 Lamps and Horn check that headlamp tail stop lamp turn signal lampsandhornfunctionproperly 14 Side Stand Indicator make su...

Page 26: ...ng will not be possible when the transmission gears are engaged Shift the transmissionintoneutralbeforekickstarting Never run the engine in a closed area the exhaust contains poisonous gases Open the...

Page 27: ...24 1 2 3 4 N st 1 nd 2 rd 3 th 4 Recommended max operating speed in each gear 20 km hr 45 km hr 70 km hr 100 km hr RIDING...

Page 28: ...erating clutch and without closing the throttle otherwise thiswouldleadtodamageof gears For normal braking close the throttle and gradually apply both front and rear brakes simultaneously while shifti...

Page 29: ...ified by information in the Owner s Manuals that are still with them NAME _________________________ ADDRESS ______________________ ________________________________ ________________________________ ___...

Page 30: ...ent can be performedwiththetoolscontainedinthekit 1 FIRSTAID KIT The first aid kit 2 is stored in the utility box For some emergency first aid can be performed by medicine contained in the kit Kitcont...

Page 31: ...ro MotoCorp genuinepartsfor repairandreplacement Burns from hot parts Let the engine and exhaust system coolbeforetouching Do not run the engine unless instructedtodo so To help prevent the motorcycle...

Page 32: ...ain Battery Voltage Electric Starter 1st 60 Next 100 3000 3500 6000 6500 9000 9500 12000 12500 15000 15500 Next 100 Next 100 Next 100 Next 100 3000 6000 9000 12000 15000 I C L A at every 2000 kms I C...

Page 33: ...e CheckidleCO emissionalongwithidler min idleCO adjustment ifrequired Visit Authorised Hero MotoCorp workshop for inspection cleaning lubrication and adjustmentofdrivechainatevery2000 kms ElectricStar...

Page 34: ...th the sharp edgedsidefacinginwards 2 Remove the kick starter pedal 1 disconnect the clutch cable 2 remove the muffler 3 remove the right side rider footrest 4 and remove the right crankcasecover 5 7...

Page 35: ...lp of spark plug wrench provided in thetoolbag number consult Authorised Hero MotoCorp workshop onthisifrequired Clean any dirt around the spark plug base Recommended spark plugs NGK CR7HSA BOSCH UR4A...

Page 36: ...ng in dusty areas more frequent service may be necessary Press the mounting clamp 7 to release the air cleaner assembly from the housing and remove the air cleaner assembly 6 6 Air cleaner assembly 2...

Page 37: ...t on holder insert the air cleaner assembly into the inlet air duct press gently to fix the mounting clamp in housing Ensure cover lug should take proper seat on the othersideofthemountingclamp 5 Repl...

Page 38: ...35 A B 3 4 1 Slide the grommet 2 loosen the lock nut 3 andturntheadjuster 4 2 3 Locknut 2 Grommet 4 Adjuster 1 Free play 2 6 mm THROTTLE OPERATION...

Page 39: ...d both the inletandexhaustvalvesareclosed This condition can be determined by moving the rocker arms If they are free it is an indication that the valves are closed and the piston is in compression st...

Page 40: ...gauge 7 5 tip 6 5 6 0 10 mm 0 10 mm 5 6 7 park CAUTION Never adjust air screw 2 Air screw adjustment is to be done only by Authorisedservicedealers If air screw is tampered it affects the overall perf...

Page 41: ...timing as per the throttle operation and ensures optimum driving performance Throttle Controlled Ignition System TCIS 3 Throttlepositionsensor switch 2 Airscrew B Increaser min 1 Throttlestopscrew A D...

Page 42: ...sit your AuthorisedHero MotoCorpWorkshop Drive chain slack 3 should be adjusted to allow approximately 25 mm 1 inch verticalmovementbyhand 1 22 3 4 Turn the engine OFF park the motorcycle on its main...

Page 43: ...links are kinked and binding Binding can frequently be eliminatedbylubrication 2 5 Turn the chain to view chain lock plate 4 inside the hole Ensure that the chain lock plate open end 5 is installed in...

Page 44: ...ith the corresponding scale graduations 6 on both the sides of the swing armequally If the drive chain slack is excessive when the rear axle is moved to the farthest limit of adjustment the drive chai...

Page 45: ...FRONT BRAKE Drum Type If adjustment is necessary turn the adjustingnut 3 1 Parkthemotorcycleonitsmainstand 2 3 Spoke wheel version 4 Turn the engine OFF park the motorcycle on its main stand and shift...

Page 46: ...ed with the master cylinder parallel to the ground The level decreases gradually due to piston movement to compensate pad wear If the level decreases abruptly check for leakage in the brake system and...

Page 47: ...workshop for thisservice Always contact your Authorised Hero MotoCorp workshop for refilling of master cylinder when necessary Do not mixDoT3andDoT4brakefluids Clean the dirt and mud accumulation betw...

Page 48: ...ent cannot be obtained by this method visit your Authorised Hero MotoCorp workshop A B 2 1 4 4 3 Park Make sure that the cut out on the adjusting nut is seated on the brake joint pin 4 after the final...

Page 49: ...46 Rear Brake Wear Indication Drum Type Cast wheel version Drum Type Spoke wheel version Front Brake Wear Indication...

Page 50: ...tery MF 4 12V 3Ah 1 Battery 2 ve terminal 3 ve terminal 4 Bolt 5 Batteryclamp 4 3 Kick Start Model MF Battery MF 3 12V 3Ah 1 4 4 5 5 2 1 2 1 2 3 3 Rear Brake Wear Indication Front Brake Wear Indicatio...

Page 51: ...and human health Always confirm local regulationsfor batterydisposal This symbol on the battery means that this product must not be treatedas householdwaste This symbol on the battery means the old ba...

Page 52: ...s are properly connected to the battery terminals during installation 2 Removetheseat pages14 15 5 Disconnect the negative terminal 2 from the battery first then disconnect the positive terminal 3 6 R...

Page 53: ...ng nut in direction A to advance switch timing or in direction B to retard switch timing 1 Turn the ignition switch to the ON position STOPLAMPSWITCH Stop lamp switch SIDE STAND Checkthesidestandforpr...

Page 54: ...ase of adjustment required please follow thestepsasgivenbelow Adjust the headlamp beam vertically by loosening the bolt move the headlamp unit forward backward for correctfocus adjustment Headlamp adj...

Page 55: ...l Pin Spanner 1 availableinthetoolkit IndirectionAStiffer IndirectionBSofter RearShockAbsorberAdjustment Rear shock absorber adjustment can be madeaccordingtotheload roadconditions Check the rear shoc...

Page 56: ...and brake panel 5 by removingthefrontbrakeadjustingnut 6 5 Removetheaxlethenremovethewheel 1 Raisethefrontwheelofftheground Drum Type Cast wheel version 1 Speedometer cable 2 Tab 3 Front brake cable...

Page 57: ...Removetheaxlethenremovethewheel 3 Removetheaxlenut 3 Axlenuttorque5 0 6 0kgf m Disc Type Cast wheel version 1 Speedometer cable 2 Tab 3 Front brake cable 4 Brake arm 5 Brake panel 6 Front brakeadjust...

Page 58: ...xlenuttorque 5 4kgf m Sleevenuttorque 4 4kgf m Brakestopperarmnuttorque Lock nut Brake stopper arm Remove the rear brake adjusting nut 1 and disconnect the brake rod 2 from the brake arm 3 by pushing...

Page 59: ...n pages39to42 Brakestopperarm nuttorque 2 2kgf m Alwaysreplaceusedsplitpinswithnewones 9 Remove the rear brake adjusting nut 1 anddisconnectthebrakerod 2 fromthe brakearm 3 bypushingdownthebrake pedal...

Page 60: ...YTICCONVERTER Follow these guidelines to protect your motorcycle scatalyticconverter The catalytic converter contains noble metals that serve as catalyst promoting chemical reactions to convert CO and...

Page 61: ...Weak Loose Replace Fuse page 49 Secure connctions Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Check fuel valve positi...

Page 62: ...59 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Replace Spark Plug Adjust Spark Plug Gap 0 6 0 7 mm No Spark At Spark Plug...

Page 63: ...60 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop 4 Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop...

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Page 66: ...rvice should be availed within 90 days from the date of previous service or as per the recommended schedule whichever is earlier a vehicle is warranted for a period of whichever is earlier from Passio...

Page 67: ...been used in any competitive events like races or rallies or for any Passion Pro vehicle commercial purposes as taxi etc 15 To proprietary items like Tyres Tubes Batteries etc as they are subjected to...

Page 68: ...r proper use The warranty commences from the date of delivery to the original purchase of the vehicle 1 18 months from date of sale of vehicle or 20000 km or 3 This warranty card accompanies a battery...

Page 69: ...ld be replaced by the customer from time to time on payment basis as per the maintenance schedule provided in owner s manual and dealer s advice Terms conditions Subjected to Delhi jurisdiction only b...

Page 70: ...WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS 4Assures long life 4Safety of vehicle and rider 4Peace of mind 4Value for money 4Assured quality 4Ensures economy for a long time...

Page 71: ...evel 4Poor acceleration 4Reduced life 4Poor performance 4Damages other parts of clutch like clutch center and outerclutch 4Improper sealing 4Material used is inferior 4Affects fuel efficiency 4Engine...

Page 72: ...ety an issue 4Poor engine performance 4Poor braking effeciency 4Improper air filtration resulting in premature engine failure 4Discs Drum wearout resultinginsubsequent repaircost 4Frequent stalling of...

Page 73: ...O 367 368 FirstFloor Sector 34A Chandigarh 160022 India Tel 91 172 2623773 2623774 2623775 E mail chandigarh heromotocorp com HeroMotoCorpLtd KapoorTowers PlotNo 284 15 B RajpurRoad Dehradun 248001 I...

Page 74: ...H 5 Vijayawada 520008 AndhraPradesh India Tel 91 866 2546859 2546860 E mail vijayawada heromotocorp com HeroMotoCorpLtd 3 6 289 3rdFloor KareemManzil Hyderguda Hyderabad 500029 India Tel 91 40 2322373...

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