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HermanMiller Sayl, Manual

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Z

© 2011 Herman Miller, Inc. Zeeland, Michigan. Printed in the U.S.A.
® 

Y

, 

Z

, SAYL are among the registered trademarks of Herman Miller, Inc.

TM

 Sense, Setu and Tu are among the trademarks of Herman Miller, Inc. 

Illustrations and specifications are based on the latest product information available at the time of publication. 
The right is reserved to make changes in design and specifications at any time, without notice, and also to discontinue products. 

Part no. 1b6wgg rev B.

4

New Tilt Cover Installation:

1. Install the tilt cover.

2. Install the right lever and 

push inside the tilt to lock 

into position.

3. Install the left side lever 

and push inside the tilt to 

lock into position.

4. Release the seat lock 

lever, place the seat all the 

way to back and slide 

forward.

Summary of Contents for Sayl

Page 1: ...and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgc rev B 1 Y SAYL Base Replacement 1 Place nylon cap over the end of cylinder and strike with hammer 2 Disengage the base from cylinder Hammer Nylon Cap Steps To...

Page 2: ...of Herman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgc rev B 2 3 Place the base with cylinder 4 Sit on chair firmly several times to set cylinder and base ...

Page 3: ...fications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgd rev B 1 Y SAYL Cylinder Replacement 1 Place nylon cap over the end of cylinder and strike with hammer 2 Disengage the base from cylinder Hammer Nylon Cap Lift off Tool...

Page 4: ...ons are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgd rev B 2 4 Place one hand on can of cylinder and hit lift off tool with hammer 6 Drop the new cylinder into base 5 Remove cylinder 3 Strap lift off tool onto end of cylinder ...

Page 5: ...n Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgd rev B 3 8 Sit on chair firmly several times to set cylinder and base 7 Place the chair assembly onto top of cylinder ...

Page 6: ...re based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 1 Y SAYL Tilt Replacement Tools Required Power driver T 40 Torx Driver Flat Screw Driver Lift off Tool Nylon Cap Hammer Steps 1 Release the seat lock move seat to the forwa...

Page 7: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 6 Lift upward to remove 4 Remove lock bar 5 Release the seat lock move seat to ...

Page 8: ...e based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 3 9 Remove the plate from the tilt assembly and pull of back 10 Using T 40 torx remove 2 screws from tilt assembly 8 Remove the bolt from tilt assembly 7 Using a power drive...

Page 9: ...ller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 4 12 Slide off the back assembly 11 Remove bottom screw 13 Pry the tab towards front of the tilt 14 Pull out the lever ...

Page 10: ...test product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 5 15 Pry the other side tab towards front of the tilt and pull out the lever 16 Remove tilt cover 17 Strap lift off tool onto end of cylinder that touches the chair yoke 18 Place one hand on...

Page 11: ...erman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 6 19 Remove cylinder 1 Place tilt on base and cylinder New Tilt Installation 2 Install the tilt cover ...

Page 12: ...test product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 7 3 Install the right lever and push inside the tilt to lock into position 4 Install the left side lever and push inside the tilt to lock into position 5 Place the back assembly with tilt as...

Page 13: ...ed on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 8 9 Install the front screws T 40 torx 75 in lbs 8 5 N m 7 Place the bolt with tilt assembly 8 Using power driver tighten the top bolt T 40 torx 100 in lbs 11 3 N m 10 Install bo...

Page 14: ...roduct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgf rev B 9 11 Release the seat lock lever place the seat all the way to back and slide forward 12 Lay chair on back 13 Place the seat lock lever and press down to fit into position 14 Release the seat lock...

Page 15: ...rations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgg rev B 1 Y SAYL Tilt Cover Replacement Tools Required Flat Screw Driver Steps 1 Release the seat lock move seat to the forward position 2 Lay chair on ...

Page 16: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgg rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 6 Lift upward to remove 4 Remove lock bar 5 Release the seat lock move seat to ...

Page 17: ...ns and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgg rev B 3 7 Pry the tab towards front of the tilt 8 Pull out the lever 9 Pry the other side tab towards front of the tilt and pull out the lever 10 Remove ti...

Page 18: ... available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgg rev B 4 New Tilt Cover Installation 1 Install the tilt cover 2 Install the right lever and push inside the tilt to lock into position 3 Install the left side lever and push inside the tilt to lock into position 4 Release...

Page 19: ...nd specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgg rev B 5 5 Lay chair on back 6 Place the seat lock lever and press down to fit into position 7 Release the seat lock move seat to the backward to fit the seat i...

Page 20: ...nformation available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgh rev B 1 Y SAYL Upholstered Back Lumbar Replacement Steps 1 Using thumb fore finger squeeze handle snaps together 2 Remove lumbar handle Lumbar Handle New Lumbar Handle Installation 1 Insert the new lumbar handl...

Page 21: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgh rev B 2 No Lumbar Plug 1 Using thumb fore finger squeeze handle snaps together 2 Remove no lumbar plug New No Lumbar Plug Installation 1 Insert the new no lumbar plug 2 Hold the lumbar pa...

Page 22: ...d on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgk rev B 1 Y 1 Using a nose plier remove hook on the bottom of the lumbar assembly 2 After disassembling one side pull the bow back so that it does not engage again Tools Required Needle N...

Page 23: ... product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgk rev B 2 1 Lumbar pad is symmetric bow has to be oriented so that the round is at the top 2 Assemble the bow into the pad from the bottom side 3 Remove lumbar back 4 Reach from underneath to pinch the ...

Page 24: ...rations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgk rev B 3 4 Push the top clip in from the front It will snap in Repeat same step for bottom clip 3 Place the top of the bow with the notch in the sail b...

Page 25: ...lustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgm rev B 1 Y SAYL Tilt Controls Tools Required Steps 1 Release the seat lock move seat to the forward position 2 Lay chair on back Flat Screw Driver ...

Page 26: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgm rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 6 Lift upward to remove 4 Remove lock bar 5 Release the seat lock move seat to ...

Page 27: ...based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgm rev B 3 7 Pry the tab towards front of the tilt 8 Pull out the lever 9 Pry the other side tab towards front of the tilt and pull out the lever Note If replacing right side controls ...

Page 28: ... the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgm rev B 4 2 Push the lever inside the tilt to lock its position 1 Push the lever inside the tilt to lock its position Note If replacing left side controls follow step 1 else move to step 2 3 Release the seat lock lever place the seat a...

Page 29: ...ions and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgm rev B 5 6 Release the seat lock move seat to the backward position to fit the seat into position 5 Place the seat lock lever and press down to fit into p...

Page 30: ...and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgs rev B 1 Y SAYL Arm and Plug Replacement 1 Pull arm to the highest position 2 Using nose plier depress the retention clip Tools Required Nose Plier T 20 Torx D...

Page 31: ... the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgs rev B 2 5 Repeat 1 to 4 steps to remove other side arm 3 Pull off the retention clip 4 Depress the lock inward and pull the arm up to re move Note If replacing a no arm plug depress the loc...

Page 32: ...ble at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgs rev B 3 6 Using T 20 torx driver remove arm pad screws 4 screws for adjustable pad 1 screw for fixed pad 7 Slide pad forward and off 1 Place the arm into position 2 Using T 20 torx driver tighten arm pad screws 4 screws for adj...

Page 33: ...the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgs rev B 4 4 Install the arm The lock tab will be facing the center line of the chain 5 Place the retention clip and press forward to fit into position Note If replacing no arm plug install plug and push down until it snaps in place 6 Re...

Page 34: ...nd specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgw rev B 1 Y SAYL Arm Pad Replacement 1 Remove all four screws using T 20 torx screw driver 2 Slide pad forward and off Tools Required T 20 Torx Driver Steps Inde...

Page 35: ...re based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgw rev B 2 3 Place the arm into position 4 Using T 20 torx screw driver tighten all four screws 11 in lbs 1 2 N m Steps Non Indexing Arm Pad 1 Using T 20 torx bit remove the back sc...

Page 36: ...nc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgw rev B 3 3 Place the arm into position Make sure hooks goes under pad 4 Using T 20 torx screw driver tighten the screw 11 in lbs 1 2 N m ...

Page 37: ... and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 1 Y SAYL Pelvis Replacement Tools Required Steps 1 Slide seat all the way forward 2 Lay chair on back T 40 Torx T 25 Torx T 20 Torx T 20 Torx Driver Po...

Page 38: ...product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 2 3 Using flat head screw driver in slots and pry away both sides until seat lock bar comes out 4 Slide seat all the way to back and lift to upwards to remove 6 Remove the bolt from tilt assembly...

Page 39: ...tions are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 3 7 Remove the plate from the tilt assembly and pull of back 8 Using a T 40 torx remove 2 screws from the tilt assembly 9 Using a T 40 torx remove bottom screw 10 Sl...

Page 40: ... and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 4 11 Pull arm to the highest position 12 Using a nose plier depress the retention clip 13 Pull off the retention clip 14 Depress the lock outward and p...

Page 41: ...available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 5 15 Slide off the arm 16 Repeat 11 to 15 steps to remove other side arm Note On no arm chairs depress the lock outward as in step 14 and remove arm plug 17 Remove top screws from each side using a T 25 torx from th...

Page 42: ...d on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 6 19 Remove cushion attachment screws using a torx T 40 20 Slide the frame away New Suspension Back Installation 2 Install cushion attachment screws using T 40 150 in lbs 17 N m 1...

Page 43: ...st product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 7 4 Turn it over and install top screws on each side using T 25 from the frame 55 in lbs 6 2 N m 3 Install back attachment screws using T 20 18 in lbs 2 N m 6 Install the plate with tilt assem...

Page 44: ... product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 8 7 Place the bolt with tilt assembly 8 Tighten the top bolt using power driver with T 40 torx 75 in lbs 8 5 N m 10 Using a T 40 torx Install bottom screw 75 in lbs 8 5 N m 9 Using a T 40 torx I...

Page 45: ... information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 9 11 Make sure the pin is placed in top groove 12 Install the arm 13 Place the retention clip and press forward to fit into position 14 Repeat 11 to 13 steps to install other side arm Note If replacing ...

Page 46: ...oduct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wgz rev B 10 17 Place the seat lock lever and press down to fit into position 18 Release the seat lock move seat to the backward to fit the seat into position 15 Release the seat lock lever place the seat al...

Page 47: ...d on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 1 Y 1 Pull arm to the highest position 2 Using nose plier depress the retention clip Tools Required Steps SAYL Upholstered Spine Replacement Needle Nose Plier T 40 Torx T 25 Torx ...

Page 48: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 2 5 Slide off the arm 6 Repeat 1 to 5 steps to remove other side arm 3 Pull off the retention clip 4 Depress the lock outward and pull arm out Note On no arm chairs depress the lock...

Page 49: ...e based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 3 8 Using a T 20 torx remove all 4 screws from bottom of boom back 9 Using a power driver Remove 2 screws from bottom of boom back T 40 10 Remove back 7 Using a T 25 torx re...

Page 50: ...ations are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 4 12 Pull spine off the back New Spine Installation 11 Insert a screw driver and rotate to expand the clip 1 Transfer clips to new spine 2 Use a T 15 torx tighten t...

Page 51: ...nformation available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 5 3 Place new spine and press downward to fit into position 4 Place boom back into position 5 Using a power driver with T 40 torx tighten 2 screws in bottom of boom back 150 in lbs 17 N m 6 Using a T 20 t...

Page 52: ...oduct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 6 7 Using a T 25 torx install 1 screw in each arm pocket 55 in lbs 6 2 N m 8 Make sure the pin is placed in top groove 9 Install the arm 10 Place the retention clip and press forward to fit into po...

Page 53: ...marks of Herman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh0 rev B 7 Note If replacing no arm plug install plug and push down until it snaps in place ...

Page 54: ...ased on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 1 Y 1 Pull arm to the highest position 2 Using nose plier depress the retention clip Tools Required Steps SAYL Spine Clip Replacement Needle Nose Plier T 40 Torx T 25 Torx T 20...

Page 55: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 2 5 Slide off the arm 6 Repeat 1 to 5 steps to remove other side arm 3 Pull off the retention clip 4 Depress the lock outward and pull arm out Note On no arm chairs depress the lock...

Page 56: ...e based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 3 8 Using a T 20 torx remove all 4 screws from bottom of boom back 9 Using a power driver remove 2 screws from bottom of boom back T 40 10 Remove back 7 Using a T 25 torx re...

Page 57: ...cifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 4 12 Pull spine off the back 1 Replace clip 2 Use a T 15 torx tighten the screw 17 in lbs 2 N m New Spine Clip Installation 11 Insert a screw driver and rotate...

Page 58: ... information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 5 3 Place spine and press downward to fit into position 4 Place boom back into position 5 Using a power driver with T 40 torx tighten 2 screws in bottom of boom back 150 in lbs 17 N m 6 Using a T 20 tor...

Page 59: ...oduct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 6 7 Using a T 25 torx install 1 screw in each arm pocket 55 in lbs 6 2 N m 9 Install the arm 10 Place the retention clip and press forward to fit into position 8 Make sure the pin is placed in top ...

Page 60: ...marks of Herman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh1 rev B 7 Note If replacing no arm plug install plug and push down until it snaps in place ...

Page 61: ...ased on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 1 Y 1 Pull arm to the highest position 2 Using nose plier depress the retention clip Tools Required Needle Nose Plier T 40 Torx T 25 Torx T 20 Torx T 20 Torx Driver Steps SAYL ...

Page 62: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 2 5 Slide off the arm 6 Repeat 1 to 5 steps to remove other side arm 3 Pull off the retention clip 4 Depress the lock outward and pull arm out Note On no arm chairs depress the lock...

Page 63: ...e based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 3 8 Using a T 20 torx remove all 4 screws from bottom of boom back 9 Using a power driver Remove 2 screws from bottom of boom back T 40 10 Remove back 7 Using a T 25 torx re...

Page 64: ...trations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 4 12 Pull spine off the back 11 Insert a screw driver and rotate to expand the clip 13 Use a T 20 torx wrench remove 1 screw from each pivot jo...

Page 65: ...ime of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 5 New Spine Installation 2 Place spine and press downward to fit into position 3 Place boom back into position 4 Using a power driver with T 40 torx tighten 2 screws in bottom of boom back 150 in lbs 17 N m 1 Assemble pivot joints on...

Page 66: ...ed on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 6 6 Using a T 25 torx install 1 screw in each arm pocket 55 in lbs 6 2 N m 7 Make sure the pin is placed in top groove 8 Install the arm 5 Using a T 20 torx tighten all 4 screws ...

Page 67: ...s are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh2 rev B 7 Note If replacing no arm plug install plug and push down until it snaps in place 9 Place the retention clip and press forward to fit into position 10 Repeat 7 to 9 ste...

Page 68: ...ased on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 1 Y 1 Pull arm to the highest position 2 Using nose plier depress the retention clip Tools Required Steps SAYL Arm Sleeve Replacement Needle Nose Plier T 40 Torx T 25 Torx T 20...

Page 69: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 2 5 Slide off the arm 6 Repeat 1 to 5 steps to remove other side arm 3 Pull off the retention clip 4 Depress the lock outward and pull arm out Note On no arm chairs depress the lock...

Page 70: ...e based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 3 8 Using a T 20 torx remove all 4 screws from bottom of boom back 9 Using a power driver remove 2 screws from bottom of boom back T 40 10 Remove back 7 Using a T 25 torx re...

Page 71: ... and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 4 13 Using T 25 torx remove 1 screw from each sleeve 12 Pull spine off the back 14 Pull sleeve off the back 11 Insert a screw driver and rotate to expa...

Page 72: ... latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 5 New Arm Sleeve Installation 1 Place the sleeve into slot and press downward to fit into position 2 Using T 25 torx tighten 1 screw from each sleeve 55 in lbs 6 2 N m 3 Replace clip 4 Us...

Page 73: ... information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 6 5 Place spine and press downward to fit into position 6 Place boom back into position 7 Using a power driver with T 40 torx tighten 2 screws in bottom of boom back 150 in lbs 17 N m 8 Using a T 20 tor...

Page 74: ...duct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 7 9 Using a T 25 torx install 1 screw in each arm pocket 55 in lbs 6 2 N m 10 Make sure the pin is placed in top groove 11 Install the arm 12 Place the retention clip and press forward to fit into p...

Page 75: ...marks of Herman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh3 rev B 8 Note If replacing no arm plug install plug and push down until it snaps in place ...

Page 76: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 1 Y SAYL Back Assembly Replacement Tools Required Power driver T 40 Torx Driver Flat Screw Driver Steps 1 Pull arm to the highest position 2 Using nose plier depr...

Page 77: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 2 5 Slide off the arm 6 Repeat 1 to 5 steps to remove other side arm 3 Pull off the retention clip 4 Depress the lock outward and pull arm out Note On no arm chairs depress the lock...

Page 78: ...ifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 3 9 Using flat head screw driver pry away both sides until seat lock bar comes out 10 Remove lock bar 7 Release the seat lock move seat to the forward position ...

Page 79: ...ifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 4 14 Remove the bolt from tilt assembly 12 Lift upward to remove 11 Release the seat lock move seat to the backward position 13 Using a power driver with T 40 t...

Page 80: ... specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 5 18 Slide off the back assembly 17 Remove bottom screw 15 Remove the plate from the tilt assembly and pull of back 16 Using T 40 torx remove 2 screws from...

Page 81: ... the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 6 3 Place the bolt with tilt assembly New Back Assembly Installation 1 Slide in the back with tilt assembly 2 Install the plate with tilt assembly 4 Using a power driver with T 40 tor...

Page 82: ...on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 7 7 Release the seat lock lever place the seat all the way to back and slide forward 8 Lay chair on back 6 Install bottom screw T 40 torx 75 in lbs 8 5 N m 5 Install top screws to t...

Page 83: ...based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 8 9 Place the seat lock lever and press down to fit into position 10 Release the seat lock move seat to the backward to fit the seat into position 12 Install the arm 11 Make s...

Page 84: ... are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh6 rev B 9 13 Place the retention clip and press forward to fit into position 14 Repeat 11 to 13 steps to install other side arm Note If replacing no arm plug install plug and pus...

Page 85: ...ustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh7 rev B 1 Y SAYL Seat Replacement Tools Required Steps 1 Release the seat lock move seat to the forward position 2 Lay chair on back Flat Screw Drive...

Page 86: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh7 rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 6 Lift upward to remove 4 Remove lock bar 5 Release the seat lock move seat to ...

Page 87: ...tion available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh7 rev B 3 1 Release the seat lock lever place the seat all the way to back and slide forward New Seat Installation 2 Lay chair on back 3 Place the seat lock lever and press down to fit into position 4 Release the seat ...

Page 88: ...nd specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh8 rev B 1 Y SAYL Seat Skirt Replacement Tools Required T 20 Torx Driver Steps 1 Release the seat lock move seat to the forward position 2 Lay chair on back Flat ...

Page 89: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh8 rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 6 Lift upward to remove 4 Remove lock bar 5 Release the seat lock move seat to ...

Page 90: ... publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh8 rev B 3 7 Remove all 4 T 20 torx screws 2 Using a T 20 torx tighten all the screws 9 5 in lbs 1 N m 8 Remove trim Trim is also held on by 4 clips Carefully pull the trim loose from these clips With screw driver pry out and remove any clips that ...

Page 91: ...uct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh8 rev B 4 1 Release the seat lock lever place the seat all the way to back and slide forward 2 Lay chair on back 3 Place the seat lock lever and press down to fit into position 4 Release the seat lock move s...

Page 92: ...nd specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh9 rev B 1 Y SAYL Seat Latch Replacement Tools Required T 20 Torx Driver Steps 1 Release the seat lock move seat to the forward position 2 Lay chair on back Flat ...

Page 93: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh9 rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 6 Lift upward to remove 4 Remove lock bar 5 Release the seat lock move seat to ...

Page 94: ...e of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh9 rev B 3 7 Remove all 4 T 20 torx screws 8 Remove seat skirt Seat skirt is also held on by 4 clips Carefully pull the seat skirt loose from these clips With screw driver pry out and remove any clips that remain lodged in the seat frame 9 Slid...

Page 95: ...ons are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh9 rev B 4 1 Pull spring back 2 Snap latch into seat frame 3 Place tabs on latch under retainer 4 Assemble 4 replacement clips into seat skirt Snap seat skirt onto seat frame N...

Page 96: ...d on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh9 rev B 5 5 Install all 4 T 20 torx screws 9 5 in lbs 1 N m 6 Release the seat lock lever place the seat all the way to back and slide forward 7 Lay chair on back 8 Place the seat lock le...

Page 97: ...s of Herman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6wh9 rev B 6 9 Release the seat lock move seat to the backward position to fit the seat into position ...

Page 98: ...rations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6whc rev B 1 Y SAYL Seat Stop Replacement Tools Required Steps 1 Release the seat lock move seat to the forward position 2 Lay chair on back Flat Screw Dri...

Page 99: ...tion available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6whc rev B 2 3 Using flat head screw driver pry away both sides until seat lock bar comes out 4 Remove lock bar New Seat Stop Installation 1 Place the seat lock lever and press down to fit into position 2 Release the seat...

Page 100: ...ications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6whf rev B 1 Y SAYL Spine Cover Plate Replacement Steps 1 Lift the old cover plate off using your fingers 2 Make sure notch is facing the top back of the Spine 3 Press new c...

Page 101: ...llustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6whg rev A 1 Y SAYL Fixed Arm Cap Replacement 1 Lay chair on back 2 Using a flat screw driver pry out arm caps Flat Screw Driver Steps Tools Required ...

Page 102: ...erman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6whg rev A 2 1 Place the new cap into position and press inside until it snaps in place New Arm Cap Installation ...

Page 103: ...ct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxw rev A 1 Y SAYL Base Replacement Tools Required Rubber Mallet Vice Grip Steps Power Driver T 15 Torx Bit T 20 Torx Bit 2 Using a power driver with a T 20 torx bit remove screws in seat pan 1 Pull up on rear ...

Page 104: ...e latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxw rev A 2 3 Slide seat pan rearward until all tabs are disengaged 4 Using a power driver with a T 15 torx bit remove arm screws from back side 6 Pull off arms from both sides 5 Using a rubber ma...

Page 105: ...tions and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxw rev A 3 7 Pull or tap upward to remove back 2 Slide seat pan forward to engage tabs 1 Align tabs in frame to slots in seat pan New Base Replacement Slot...

Page 106: ...rved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxw rev A 4 4 Drop seat pad straight down so that all tabs and loops are in openings 3 Using a power driver with a T 20 torx bit install 2 screws into seat pan so that they go through slots in the tabs Slot in the tab Hex Shaped Posts Screw hole Snap 5 Push seat cushion rear war...

Page 107: ...d specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxw rev A 5 9 Using a power driver with a T 15 torx bit tighten arm screws to 30 in lbs 8 Using a rubber mallet tap on top of arm to fix into posi tion 7 Place arm ...

Page 108: ...ased on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxx rev A 1 Y SAYL Glide Replacement Tools Required Rubber Mallet Vice Grip Steps 1 Clamp on to a glide using a vice grip and tap vice grip using a rubber mallet until glide comes out 2 ...

Page 109: ...right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxx rev A 2 New Glide Replacement 2 Make sure bottom of glides are parallel to floor Right Parallel to the floor Wrong 3 Tap on glide using a rub ber mallet to fit into position 4 Repeat steps 1 to 3 to install other glides 1 Place a rear glide into a rear leg hole ...

Page 110: ... Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxx rev A 3 Sled Glide 2 Align post in glide to hole in frame and snap into position 1 Pull off glides from base Sled Glide Replacement ...

Page 111: ...ct information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxy rev A 1 Y SAYL Caster Wheel Replacement Tools Required Rubber Mallet Rigid Spacer Steps 1 Place a rigid spacer between wheels on the body of caster and tap on it with a rubber mallet until caster wheel asse...

Page 112: ...nc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxy rev A 2 2 Tap on caster using a rubber mallet to fit into position 1 Position caster onto caster stem Caster Stem New Caster Replacement ...

Page 113: ... on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxz rev A 1 Y SAYL Seat Replacement Tools Required Power Driver T 20 Torx Bit Steps 1 Pull up on rear of cushion to disengage snap and slide seat cushion forward 2 Using a power drive with a...

Page 114: ...on available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yxz rev A 2 2 Drop seat pad straight down so that all tabs and loops are in openings 3 Push the seat rearward until snap engages New Seat Replacement 1 Using a power driver with a T 20 torx bit install 2 screws into seat p...

Page 115: ...he latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy0 rev A 1 Y SAYL Back Replacement Tools Required Power Driver Rubber Mallet T 15 Torx Bit Steps 1 Using a power driver with a T 15 torx bit remove arm screws from back side 2 Using a rubber mal...

Page 116: ...t product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy0 rev A 2 3 Pull off arms from both sides 4 Pull or tap upward to remove back 2 Place arms into position New Back Replacement 1 Place new back over hex shaped posts and push down until it seats against...

Page 117: ...strations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy0 rev A 3 4 Using a power driver with a T 15 torx driver tighten arm screws to 30 in lbs 3 Using a rubber mallet tap on top of arms to fix into positi...

Page 118: ...est product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy1 rev A 1 Y SAYL Arm and Arm Plug Replacement Tools Required Power Driver Rubber Mallet T 15 Torx Bit Steps 1 Using a power driver with a T 15 torx bit remove arm screws from back side 2 Using a rubb...

Page 119: ...tions and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy1 rev A 2 3 Pull off arms from both sides 2 Using a rubber mallet tap on top of the arms to fix into position 1 Place new arms into position New Arm Repla...

Page 120: ...n the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy1 rev A 3 3 Using a power driver with a T 15 torx bit tighten arm screws to 30 in lbs 1 Using power driver with a T 15 torx bit remove plug screws from back side Arm Plug Replacement 2 Tap u...

Page 121: ...ication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy1 rev A 4 2 Place new arm plugs in back and push downward to fit into position Make sure right hand plug is on right side and left hand plug is on left side RH or LH Marking New Arm Plug Replacement 1 Place back over hex shaped posts and push down unti...

Page 122: ...demarks of Herman Miller Inc Illustrations and specifications are based on the latest product information available at the time of publication The right is reserved to make changes in design and specifications at any time without notice and also to discontinue products Part no 1b6yy1 rev A 5 3 Using a power driver with a T 15 torx bit tighten plug screws to 30 in lbs ...

Page 123: ... and specifications at any time without notice and also to discontinue products Part no 1b7zcp rev A 1 Y SAYL Upholstered Front and Rear Cushion Replacement Steps 1 Carefully slide fingers between front fabric cover and frame pull firmly Pull corners first and then center 2 Remove rear cushion 2 Align front fabric cover to snaps in back fabric cover and press together starting at the bottom Apply ...

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