HERKULES GW/R-2-T Owner'S Manual Download Page 13 | Manualshive

Page: 13 / 19

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Diaphragm Pump Kit

#10305

Diaphragm Pump Kit

#338DT

1/2” Material Inlet Tube
connect to lower outlet of tub

3/8” Material Outlet Tube
connect to upper outlet of tub

Blue Air Tubing
connect to lid air cut off switch
in port

Black Air Tubing
connect to lid air cut
off switch out port

3/8” Material Outlet Tube
connect to upper outlet of tub

1/2” Material Inlet Tube
connect to lower outlet of tub

Black Air Tubing
connect to lid air cut
off switch out port

Blue Air Tubing
connect to lid air cut off switch
in port

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Summary of Contents for GW/R-2-T

Page 1: ... 1662 USA 248 960 7100 800 444 4351 Fax 248 960 7109 Patents USA 4793369 4960142 5174317 5193561 5485860 Canada 1299468 Made in the USA This manual contains important information concerning the installation and operation of the gun washers listed above Read manual thoroughly and keep for future reference INSTRUCTIONS Page 1 of 19 ...

Page 2: ...agm Pump Assembly Drawings 13 Drawings with part lists GW R T 14 15 GW R 2 T 16 17 GW R 3 T 18 19 Warning Symbol Caution Symbol Serial Number Model Number Purchase Date Distributor CAUTION WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions This symbol alerts you to the possibility of damage to or destruction of equipment if you do not...

Page 3: ...move pressurized equipment Use fluids or solvents that are compatible with the equipment wetted parts Read the fluid and solvent manufactures warnings Comply with all applicable local state and national fire electrical and other safety regulation PRESSURIZED EQUIPMENT HAZARD Spray from hose leaks ruptured components or from operating the gun washer with an open lid can splash fluid in the eyes or ...

Page 4: ...un washer area Follow the gun manufactures solvent and other cleaning recommendations Use solvent with the highest possible flash point If there is any static sparking while using the equipment stop operation immediately Identify and correct the problem Drain the solvent into a proper storage container when gun washer s is not in use TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause ser...

Page 5: ...d cans up to 5 gallons 34 1057 521 619 781 Installation Installing the Gun Washer 2 Ground all equipment used or located in the gun washer area 1 Connect diaphragm pump housing to Gun Washer See page 12 Connecting the Air Line 2 Place gun washer on a level surface in a properly 1 Install a 1 4 in npt male coupler that is ventilated paint mixing room or paint booth compatible with the quick disconn...

Page 6: ...rt stem the paint gun supports Place paint inlet of gun on long stem support 2 Drain excess paint from cup and gun For Gravity Feed High Volume Low Pressure Guns an adapter kit part number 23K is available for best 3 Remove all gauges and regulators cleaning 4 Lock the gun trigger in the open position by placing Pressure Feed Guns the trigger lock around the gun handle and trigger Place long stem ...

Page 7: ...5 Place five gallon can over spray nozzle Operate gun washer Figure 3 01981004 104 Internal Washing of Paint Lines with Guns Attached Remove the brass hex plug from the bottom of the 3 way valve Install a female fluid quick coupler with 1 4 in npt male threads suitable for lacquer thinner Connect paint line with gun attached to the coupler Face the pointer of the 3 way valve down and operate the g...

Page 8: ...me remains on the timer Note Open the lid slowly to minimize solvent vapor escape 6 Remove the equipment from the gun washer and wipe off any remaining solvent The gun hanger on the front of the stand can be used to dry the guns Preventive Maintenance 1 Drain excess paint from cup or pot before placing in gun washer 2 Drain paint sludge from gun washer tank weekly Do this after a weekend so that i...

Page 9: ... with 90 120 psi 3 Check all air connections to ensure that there are no leaks 4 Drain filter regulator of water See number 3 of PREVENTIVE MAINTENANCE 5 Make sure there is 5 gallons of clean solvent in the gun washer The solvent should be an inch above the intake filter 70 6 Make sure lid is fully closed Make sure the limit valve M1C on the valve bracket M1SA is closed in the downward position 7 ...

Page 10: ...Notes Page 10 of 19 ...

Page 11: ...Notes Page 11 of 19 ...

Page 12: ...to test for tight connection necessary b Connect the black plastic air tubing running a Connect the 3 8 diameter tube between the from the pump housing to the out port of the Material Outlet of the pump and the top outlet of air cut off switch on the lid valve bracket See the tub Finger tighten drawings pages 12 13 Again the hose must bottom out in the switch Pull firmly to test for b Connect the ...

Page 13: ... Blue Air Tubing connect to lid air cut off switch in port Black Air Tubing connect to lid air cut off switch out port 3 8 Material Outlet Tube connect to upper outlet of tub 1 2 Material Inlet Tube connect to lower outlet of tub Black Air Tubing connect to lid air cut off switch out port Blue Air Tubing connect to lid air cut off switch in port Page 13 of 19 ...

Page 14: ...ube 64A Tank 1 BLUE Ball valve 6 Inlet tube 314 003 Outlet tube 338 006 Intake filter 70 Gun hanger 10045 Lid valve bracket M1SA Lid assembly 002 096SA Lower stand 93DA Upper stand 93BA Bulkhead 43 Bulkhead 42 Bulkhead 41 01981001 75 Page 14 of 19 ...

Page 15: ...1960510 254 Timer cam M230 003 Pump Timer Assembly 338DT Filter Regulator T17M Timer knob M230 002 Limit valve M1C Flare fitting 005 105 Tube fitting T25 Lower panel 11211 Hose barb T24 Timer M230 001A Note The following tubing is not shown 5 32 plastic tubingPart M5 Regulator nut 1000215 Reducer 005 134 Flare fitting 77A Nylon spacer M230 005 Nylon spacer M230 004 01981003 200 Upper panel 11212 D...

Page 16: ...tube 64A Tank 1 BLUE Ball valve 6 Inlet tube 314 003 Outlet tube 338 006 Intake filter 70 Gun hanger 10045 Lid valve bracket M1SA Lid assembly 002 096SA Lower stand 93DA Upper stand 93BA Bulkhead 43 Bulkhead 42 Bulkhead 41 01981001 75 Page 16 of 19 ...

Page 17: ...ut 01960510 254 Timer cam M230 003 Filter Regulator T17M Timer knob M230 002 Limit valve M1C Flare fitting 005 105 Tube fitting T25 Lower panel 11211 Hose barb T24 Timer M230 001A Note The following tubing is not shown 5 32 plastic tubingPart M5 Regulator nut 1000215 Reducer 005 134 Flare fitting 77A Nylon spacer M230 005 Nylon spacer M230 004 01981003 200 Upper panel 11212 Diaphragm pump 3 8 338 ...

Page 18: ...all valve 6 Inlet tube 314 003 Flexible tube 1000523 Intake filter 70 Gun hanger 10045 01981002 157 Lid valve bracket M1SA Lid assembly 002 096SA Lower stand 93DA Upper stand 93BA Bulkhead 11A Bulkhead 42 Bulkhead 41 Bulkhead 1000135 Plug 61A Elbow 005 105 Page 18 of 19 ...

Page 19: ...Manifold Assembly 10170 Diaphragm pump 3 8 338 Timer knob M230 002 Timer cam M230 003 Limit valve M1C 3 way valve C26 Tube fitting T25 Lower panel 11211 Hose barb T24 Pump Timer Assembly 10305 Timer M230 001A Note The following tubing is not shown 5 32 plastic tubingPart M5 Regulator nut 1000215 Elbow 005 105 Flare fitting 77A Nylon spacer M230 005 Nylon spacer M230 004 01981003 202 Upper panel 11...

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