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To keep your machine working efficiently, please follow these directions.

1)

ALWAYS drain excess paint from cup or pot before placing  
in gun washer.

2)

Replace Filter/Regulator yearly. (#11345)

3)

Change water completely when objects being cleaned 
become tacky to the touch.

4)

Clean inside of tub and intake filter before filling with
cleaning solution.

Do not change the setting of the filter/regulator. This
could damage the filter/regulator or pump.

Troubleshooting

Pump turns on but wash water 

1

Make sure wash bucket is not empty.

does not flow.

2

Make sure the filter at the end of the pick up tube is completely submerged
in water.

3

Check all fluid connections to ensure that there are no leaks.

Pump does not turn on.

1

Make sure intake filter is not clogged (Clean or replace).

2

Make sure the air line is properly connected with at least 75 psi.
Air pressure is regulated at 75 psi.

3

Check all air connections to ensure that there are no leaks.

No flow through the manual brush.

1

Make sure wash bucket is not empty.

2

Make sure the filter at the end of the pick up tube is completely submerged
in water.

3

Check all fluid connections to ensure that there are no leaks.

4

Make sure valve handle is not closed all the way.

Possible Solution

Preventive Maintenance

CAUTION

Problem

fig. 5

Filter / Regulator

(#11345)

Page 10 of 16

Summary of Contents for G550

Page 1: ...ation of the gun washers listed above Read manual thoroughly and keep for future reference OWNERS MANUAL INSTRUCTIONS Toll Free 800 444 4351 Phone 248 960 7100 Fax 248 960 7109 Website www herkules us E mail info herkules us Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake MI 48390 1662 USA Page 1 of 16 ...

Page 2: ...fort and safety in the work environment The company consists of the three product lines Herkules Enkon and BossLifts Since 1985 Herkules has designed engineered and manufactured quality products at our Walled Lake Michigan facility Our company supports our products after delivery with U S based customer service and replacement parts enabling our customers to proceed with confidence To learn more a...

Page 3: ...ten approval from Herkules must be obtained before any goods can be shipped to Herkules We reserve the right to Determine whether failure is due to defective material normal wear and or other causes There are no warranties which extend beyond the description on the face hereof Herkules disclaims any warranty of merchantability or fitness for a particular purpose in connection with the Buyer s purc...

Page 4: ...accelerator NOTE Dimensions listed are overall measurements Model Description Weight lbs kg 69 G550 31 3 Warning Symbol Caution Symbol A B C D CAUTION WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions Page 4 of 16 ...

Page 5: ...ng pressure rating of the gun s being cleaned Route the hoses away from traffic areas sharp edges moving parts and hot surfaces Do not use the hoses to pull the equipment Do not move pressurized equipment Comply with all applicable local state and national fire electrical and other safety regulations PRESSURIZED EQUIPMENT HAZARD Spray from hose leaks ruptured components or from operating the gun w...

Page 6: ...umes are present Do not smoke in the gun washer area Do not operate a gasoline engine in the gun washer area If there is any static sparking while using the equipment stop operation immediately Identify and correct the problem TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in eyes or on the skin swallowed or inhaled Know the specific hazards of the...

Page 7: ...t air line with at least 75 psi to the coupler Filter regulator is preset DO NOT ADJUST Connecting the water to the washer 1 Insert the filter mount frame into the bucket 2 Fill with water until the water level reaches the bottom of the filter support cross arms 3 Connect the large filter bag to the filter mount frame so that the bottom of the filter is resting on the filter support 4 Insert the s...

Page 8: ...cleaning This means that the right on the manual brush valve side pump MUST have a full draw bucket available when plugging the Gunwasher into plant air If a 2 Position the spray gun so the pressure clean nozzle is bucket is not available the pump will continue to cycle inserted into the paint channel of the spray gun Lift until a draw bucket is placed to supply water pressure to up with the gun w...

Page 9: ...witch to the neutral position when finished 10 Wipe inner tank after each use 7 Use the air gun to dry off any wet components Filtering Dirty water optional 1 Remove the cleaning platform from inside of the tank 2 Pour the dirty paint mixture to be recycled into the tank Do not exceed the 5 gallon capacity of the tank 3 Add flocculant coagulant to the dirty paint mixture Herkules CoAgent P N CA01 ...

Page 10: ...filter at the end of the pick up tube is completely submerged in water 3 Check all fluid connections to ensure that there are no leaks Pump does not turn on 1 Make sure intake filter is not clogged Clean or replace 2 Make sure the air line is properly connected with at least 75 psi Air pressure is regulated at 75 psi 3 Check all air connections to ensure that there are no leaks No flow through the...

Page 11: ...G550 Parts Layout 9 15 12 34 32 34 10 21 11 24 17 23 36 13 2 1 4 18 31 35 6 20 29 19 33 26 16 7 25 28 27 29 30 14 3 22 5 8 12 Page 11 of 16 ...

Page 12: ... 1002912 Toggle valve 1 EA 19 13800 Air Gun 1 EA 20 1002914 Bucket 1 EA 21 19278 Tub 1 EA 22 1002656 Washer Nylon 10 4 EA 23 1002967 Filter mount frame 1 EA 24 1002968 Tube Coiled 5 32 1 EA 25 13755 Lid Assembly 1 EA 26 1003048 Front Decal 1 EA 27 13835 Filter inner 1 EA 28 13836 Filter outer 1 EA 29 008 244 Acorn nut 1 4 20 2 EA 30 1003459 Tube Coiled 1 4 1 EA 31 002 129 Hose Fitting 90 5 32 x 1 ...

Page 13: ... T x 1 4 NPT 1 EA 5 1003502 Push Valve 1 4 NPT x 5 16 24 Brass 2 EA 6 1004269 Nozzle Rubber 2 EA 7 1002953 Spring Clip SS 1 EA 8 1003597 Rivet 1 4 x 1 2 Aluminum Blind 2 EA 9 T12 Nipple 1 4 Brass 1 EA 10 1004559 Ball Valve 1 EA 11 1004790 Threaded Insert 5 16 24 x 1 2 13 SS 2 EA Quantity G550 Stand 2 1 3 3 5 6 9 10 4 7 8 3 11 Page 13 of 16 ...

Page 14: ...G550 Pump and Legs Layout 21 10 13 2 11 6 8 6 1 3 4 5 7 9 12 14 15 16 17 18 19 20 11 Page 14 of 16 ...

Page 15: ...2 EA 11 85I Washer Flat 1 2 USS Z 2 EA 12 24E Washer Lock Internal Tooth 10 Z 1 EA 13 11345 Filter Regulator 1 EA 14 T25 Hose Fitting 90 5 32Tx1 4 NPT 2 EA 15 T4 Hose Fitting 5 32 X 1 8 NPT 1 EA 16 005 131 Screw 10 24 x 1 2 Stainless 1 EA 17 005 132 Nut Hex 10 24 Stainless 1 EA 18 83 Bolt Hex 1 4 20 x 1 Zinc 2 EA 19 001 705 Washer Flat 1 4 USS Zinc 2 EA 20 1001441 Muffler 1 EA 21 1000818 Tee Stree...

Page 16: ...Page 16 of 16 ...

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