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Installing the Gun Washer

1)

Mount the Gun Washer to a wall (hardware not included),

 

in a Spray Booth, or another convenient location in the shop.

Grounding the Gun Washer

 

1)

Using the ground wire supplied with the unit, ground the unit to a
true earth ground.

Connecting the air line

1)

Install a 1/4 in. npt male coupler, that is compatible with 
the quick disconnect of your air supply line, into the air 
supply port on the side on the unit.

2)

Connect air line to air source with at least 75 psi to the coupler.  

Connecting an external air line to the Gun Washer (Optional)

1)

The G507 is equipped with an external air output port on the 
left side of the unit. When installing the unit in a paint booth, 
an air line can be run directly from this port to the paint gun.

Note: When installing the unit outside the paint booth, a small   
air line can be attached to the side port to attach to the  
paint gun during cleaning.

Adding water or solvent to the Gun Washer

1)

Fill the supply container with water/solution/solvent and insert the 
pick up line.

2)

Place an empty 1-gallon can under the drain spout. 

The G507 can use both water and solvent interchangeably to clean 
guns using differing types of paint.

WARNING: Caution is advised when switching between the two 
types of cleaning solutions. To prevent damage to the paint gun 
(or the next paint job), please flush the cleaning nozzle with two 
bursts of the new cleaning fluid---whether it is water or solvent, before 
using on the paint gun. This rinse will eliminate any residual fluid, 
preventing the accidental spraying of the wrong type of cleaning 
into the paint gun.  For example, when switching from solvent to
water, run two bursts of water through the nozzle. When switching
from water to solvent, run two bursts of solvent through the nozzle.

Installation

Operation

Air supply 
port

Pick up line

Ground wire

Drain spout

External

air output 

port

Page 7 of 12

Summary of Contents for G507

Page 1: ...gun washers listed above Read manual thoroughly and keep for future reference INSTRUCTIONS Made in USA OWNERS MANUAL Toll Free 800 444 4351 Phone 248 960 7100 Fax 248 960 7109 Website www herkules us E mail info herkules us Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake MI 48390 1662 USA Page 1 of 12 ...

Page 2: ...d safety in the work environment The company consists of the three product lines Herkules Enkon and BossLifts Since 1985 Herkules has designed engineered and manufactured quality products at our Walled Lake Michigan facility Our company supports our products after delivery with U S based customer service and replacement parts enabling our customers to proceed with confidence To learn more about He...

Page 3: ...ten approval from Herkules must be obtained before any goods can be shipped to Herkules We reserve the right to Determine whether failure is due to defective material normal wear and or other causes There are no warranties which extend beyond the description on the face hereof Herkules disclaims any warranty of merchantability or fitness for a particular purpose in connection with the Buyer s purc...

Page 4: ...7 Warning Symbol Caution Symbol NOTE Dimensions listed are overall measurements Model Description Weight lbs kg G507 31 0 14 CAUTION WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions B C D A Page 4 of 12 ...

Page 5: ...e maximum working pressure rating of the gun s being cleaned Route the hoses away from traffic areas sharp edges moving parts and hot surfaces Do not use the hoses to pull or otherwise move the equipment Do not move pressurized equipment Comply with all applicable local state and national fire electrical and other safety regulations PRESSURIZED EQUIPMENT HAZARD Spray from hose leaks or ruptured co...

Page 6: ...umes are present Do not smoke in the gun washer area Do not operate a gasoline engine in the gun washer area If there is any static sparking while using the equipment stop operation immediately Identify and correct the problem TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in eyes or on the skin swallowed or inhaled Know the specific hazards of the...

Page 7: ...d to the side port to attach to the paint gun during cleaning Adding water or solvent to the Gun Washer 1 Fill the supply container with water solution solvent and insert the pick up line 2 Place an empty 1 gallon can under the drain spout The G507 can use both water and solvent interchangeably to clean guns using differing types of paint WARNING Caution is advised when switching between the two t...

Page 8: ...r solvent exiting the paint gun is contained within the Gun Washer cabinet 2 Clean the air cap of the paint gun by rubbing it on the panel mounted brush 3 Dry the paint gun using the air blow gun on the side of the unit 4 Dispose of all paint waste according to local state and federal regulations Troubleshooting Pump turns on but wash water 1 Make sure wash bucket is not empty does not flow 2 Make...

Page 9: ...ce Filter Regulator yearly 16654 3 Change water completely when objects being cleaned become tacky to the touch 4 Clean inside of tub and intake filter before filling with cleaning solution Do not change the setting of the filter regulator This could damage the filter regulator or pump Preventive Maintenance CAUTION Filter Regulator 16654 Page 9 of 12 ...

Page 10: ...G507 Parts Layout 3 28 2 18 6 30 21 29 15 7 9 26 17 5 14 31 10 11 20 27 8 23 1 22 19 12 25 32 4 13 16 24 19 33 34 35 36 37 Page 10 of 12 ...

Page 11: ...e 1 4 NPT x 1 1 2 Brass 1 EA 21 C4B Elbow 1 4 NPT Brass 1 EA 22 15216 Valve Push 1 4 NPT x 5 16 24 Brass 1 EA 23 1004790 Threaded Insert 5 16 24 x 1 2 13 SS 1 EA 24 1004269 Rubber Nozzle w Guard 1 EA 25 1003554 Rubber Grommet 1 EA 26 16655 Bulkhead Water Inlet Assembly 1 EA 27 100 079 Tube Flexible Spiral 11 IN 28 1003559 Brush Panel Mount Nylon 1 EA 29 008 247S BHSC 8 32 x 1 1 4 SS 4 EA 30 002 17...

Page 12: ...G507 Schematic Page 12 of 12 ...

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