Hercules 56932 Owner'S Manual & Safety Instructions Download Page 5

Page 5

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Item 56932 
        

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or 
snagged rotating wheel, backing pad, brush 
or any other accessory. Pinching or snagging 
causes rapid stalling of the rotating accessory 
which in turn causes the uncontrolled power 
tool to be forced in the direction opposite of the 
accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or 
pinched by the workpiece, the edge of the wheel 
that is entering into the pinch point can dig into the 
surface of the material causing the wheel to climb 
out or kick out. The wheel may either jump toward 
or away from the operator, depending on direction 
of the wheel’s movement at the point of pinching. 
Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or 
incorrect operating procedures or conditions and can be 
avoided by taking proper precautions as given below.
1. 

Maintain a firm grip on the power tool and 
position your body and arm to allow you 
to resist kickback forces. 

The operator 

can control torque reactions or kickback 

forces, if proper precautions are taken.

2. 

Use special care when working corners, sharp 
edges etc. 

Avoid bouncing and snagging the 

accessory. Corners, sharp edges or bouncing 

have a tendency to snag the rotating accessory 
and cause loss of control or kickback.

3. 

Do not attach a toothed saw blade.

 Such blades 

create frequent kickback and loss of control.

4. 

Always feed the bit into the material in the same 
direction as the cutting edge is exiting from the 
material (which is the same direction as the chips 
are thrown). 

Feeding the tool in the wrong direction 

causes the cutting edge of the bit to climb out of the 

work and pull the tool in the direction of this feed.

5. 

When using rotary files, cut-off wheels, high-
speed cutters or tungsten carbide cutters, 
always have the work securely clamped. 

These wheels will grab if they become slightly 
canted in the groove, and can kickback. When 
a cut-off wheel grabs, the wheel itself usually 

breaks. When a rotary file, high-speed cutter or 
tungsten carbide cutter grabs, it may jump from 

the groove and you could lose control of the tool.

Safety Warnings Specific 

For Grinding And Abrasive 

Cutting-Off Operations:

1. 

Use only wheel types that are recommended 
for your power tool and only for recommended 
applications. 

For example: do not grind with the 

side of a cut-off wheel. Abrasive cut-off wheels are 

intended for peripheral grinding, side forces applied 

to these wheels may cause them to shatter.

2. 

For threaded abrasive cones and plugs 
use only undamaged wheel mandrels with 
an unrelieved shoulder flange that are of 
correct size and length. 

Proper mandrels 

will reduce the possibility of breakage.

3. 

Do not “jam” a cut-off wheel or apply 
excessive pressure. 

Do not attempt to make 

an excessive depth of cut. Overstressing the 
wheel increases the loading and susceptibility to 

twisting or snagging of the wheel in the cut and 

the possibility of kickback or wheel breakage.

4. 

Do not position your hand in line with and 
behind the rotating wheel. 

When the wheel, 

at the point of operation, is moving away from 
your hand, the possible kickback may propel the 
spinning wheel and the power tool directly at you.

5. 

When wheel is pinched, snagged or when 
interrupting a cut for any reason, switch off the 
power tool and hold the power tool motionless 
until the wheel comes to a complete stop. 

Never 

attempt to remove the cut-off wheel from the cut 

while the wheel is in motion otherwise kickback 
may occur. Investigate and take corrective action to 

eliminate the cause of wheel pinching or snagging.

6. 

Do not restart the cutting operation in 
the workpiece. 

Let the wheel reach full 

speed and carefully re-enter the cut. The 
wheel may bind, walk up or kickback if the 
power tool is restarted in the workpiece.

7. 

Support panels or any oversized workpiece 
to minimize the risk of wheel pinching and 
kickback. 

Large workpieces tend to sag under 

their own weight. Supports must be placed under 
the workpiece near the line of cut and near the 
edge of the workpiece on both sides of the wheel.

8. 

Use extra caution when making a “pocket cut” 
into existing walls or other blind areas.  

The 

protruding wheel may cut gas or water pipes, 

electrical wiring or objects that can cause kickback.

Summary of Contents for 56932

Page 1: ... must read and understand Owner s Manual SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Reference 792363569323 Owner s Manual Safety Instructions 20j ...

Page 2: ...ting a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal Safety 1 Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operati...

Page 3: ...g off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury 3 Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation 4 The RATED SPEED of the accessories mus...

Page 4: ...e spinning accessory could snag your clothing pulling the accessory into your body 18 Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards 19 Do not operate the power tool near flammable materials Sparks could ignite these materials 20 Do not use accessories that require liquid coo...

Page 5: ...lf usually breaks When a rotary file high speed cutter or tungsten carbide cutter grabs it may jump from the groove and you could lose control of the tool Safety Warnings Specific For Grinding And Abrasive Cutting Off Operations 1 Use only wheel types that are recommended for your power tool and only for recommended applications For example do not grind with the side of a cut off wheel Abrasive cu...

Page 6: ...r suitable gloves to reduce the vibration effects on the user 4 Use tools with the lowest vibration when there is a choice between different processes 5 Include vibration free periods each day of work 6 Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work 7 To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs...

Page 7: ...g one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged exten...

Page 8: ...INJURY Wear heavy duty work gloves when handling wire wheels and brushes These accessories are sharp and can cause injury 1 The accessory MUST be Rated to at least 25 000 RPM No larger than 1 1 2 38 mm in diameter Fitted with a 1 4 mandrel A different size mandrel may be used with a matching collet Undamaged An abrasive cut off wheel sander polisher wire brush or grinding wheel accessories not inc...

Page 9: ...es not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Switch is locked and unplug the tool from its electrical outlet is removed before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs h...

Page 10: ...ion Performance decreases over time Carbon brushes worn or damaged Have qualified technician replace brushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own r...

Page 11: ... Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Specify UPC 792363569323 when ordering parts ...

Page 12: ...7 O Ring 4 18 Shaft Connector 2 19 Middle Cover 1 20 Circlip 1 21 Ball Bearing 1 22 Rubber Ring 1 23 Bearing Retainer 1 24 Screw 2 25 Rotor 1 Part Description Qty 26 Dust Cover 1 27 Ball Bearing 1 28 Bearing Holder 1 29 Tapping Screw 2 30 Clamp 2 31 Stator 1 32 Fan Baffle 1 33 Switch Actuator 1 34 Spring 1 35 Front Housing 1 36 Switch Button 1 37 Carbon Brush 2 38 Tapping Screw 4 39 Brush Holder 2...

Page 13: ...Page 13 For technical questions please call 1 888 866 5797 Item 56932 Assembly Diagram ...

Page 14: ...w the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date an...

Page 15: ...Copyright 2020 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assem...

Page 16: ...26541 Agoura Road Calabasas CA 91302 1 888 866 5797 ...

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