Heraeus HS 12 Service Manual Download Page 1

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Summary of Contents for HS 12

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Page 30: ...Service Instructions Safety Cabinet HERAsafe HS 50060091 A...

Page 31: ...Service Instructions HERAsafe HS 12 18 2 Valid 05 2001 50060091 A...

Page 32: ...2 Tools and auxiliary devices 14 3 3 Opening the hood 15 3 4 Opening the control box 15 3 5 Opening the inspection chamber 15 4 Replacement of defined spare parts 17 4 1 List of the defined spare par...

Page 33: ...sts 40 B2 Suppliers of testing equipment description of test terms 41 B3 Electrical safety test 42 B4 Cabinet leak test 44 B5 Inflow velocity test 46 B6 Downflow velocity test 48 B7 Airflow pattern te...

Page 34: ...Fig 12 Replacement of the hood brackets 24 Fig 13 Installation of the support stand 25 Fig 14 Removal and installation of the drain valve 26 Fig 15 Removal and installation of the glass plate 27 Fig...

Page 35: ...nt window retention test 50 B7 Work opening edge retention test 51 B8 Front window and upper edge seal test 51 B9 Removal of the diffusion plate 52 B10 Test with photometer 53 B11 Test area for lighti...

Page 36: ...ays accessible Trademarks HERAsafe is a registered trademark of Kendro Laboratory Products GmbH All other trademarks mentioned in the service instructions are the exclusive property of the respective...

Page 37: ...observance may cause medium to mi nor injuries or damage NOTE is used for hints and useful information Recycling Toxic substances Corrosive substances Explosive Highly flammable Electric shock Hot su...

Page 38: ...her substances 1 Safety instructions 1 4 General safety instructions The general safety instructions point out potential hazards during repairs or inspections To prevent constant repetitions the follo...

Page 39: ...isconnect the unit from the mains supply 1 Turn the unit off with the main switch 2 Disconnect the unit from the mains supply or disconnect all poles 3 Disconnect the unit internal power supply from t...

Page 40: ...62 5 Working plate module small 50057420 5 Working plate module large 50057445 6 Support stand 50057596 7 Tube drive 50059899 2 View of the unit and description of the components Fig 1 Front view of t...

Page 41: ...allast 50058001 3 Mains supply unit 50058427 4 Mains supply internal outlet 50058427 5 Glass plate 50043699 6 Twist stopper 50046334 2 View of the unit and description of the components Fig 2 Rear vie...

Page 42: ...switch button 03001773 19 1 way rocker switch button 03001773 2 View of the unit and description of the components 2 3 View of the electronic components Description of the unit components 1 Timer rel...

Page 43: ...NOTE Decontamination certificate Ask the operator for a written proof of the ap plied decontamination procedures The decontamina tion certificate should be attached to the test report 3 Preparatory m...

Page 44: ...om the mains supply and protect them against accidental reconnection 2 Fig 4 Loosen the two locking screws 3 and remove them with the spacers 2 3 Raise the hood 1 Closing the hood 4 Unlock the hood by...

Page 45: ...on the cable retainers then remove the cable 6 6 Remove the retaining screws for the two guide rails 2 then remove the guide rails with the hood brackets 7 Remove the six retaining screws 9 of the cov...

Page 46: ...050699 Section 4 6 17 Perforated plate HS 18 50052062 Section 4 6 18 Exhaust filter HS 12 18 in x 24 in x 4 6 in 50059628 Section 4 14 19 Exhaust filter HS 18 24 in x 24 in x 4 6 in 50059630 Section 4...

Page 47: ...427 Figure 2 54 Rubber grommet 5 7 mm 50046053 Figure 1 55 Rubber grommet 7 10 mm 50043857 Figure 1 56 Ballast 50058001 Figure 2 57 Florescent lamp HS 12 50058007 Figure 2 58 Florescent lamp HS 18 500...

Page 48: ...the position of the exhaust filter guard 2 on the cabinet housing 3 Remove the four retaining screws 1 and lift off the exhaust filter guard Installation 4 Place the exhaust filter guard 2 over the e...

Page 49: ...upply and protect them against accidental reconnection 2 Remove the five retaining screws 1 from the top of the housing 3 Remove the cover plate 2 Installation 4 Place the cover plate 2 on top of the...

Page 50: ...only inserted Remove the modules and insert the new modules 4 Check silicon sealing between side win dow stainless steel plate to the front edge 3 5 Check to see if the working plate modules are in a...

Page 51: ...2 5 Connect the new prefilter panel 6 Check to see if the prefilter panel is in a stable position that protects it against vibrations 7 Insert the working plate modules 8 Check to see if the working p...

Page 52: ...the unit down 3 Unscrew the two screws 2 4 Remove the perforated plate 3 from the work chamber Installation 5 Place the perforated plate 2 on the rear seating with the beads facing upward 6 Push the...

Page 53: ...n the two locking screws and remove them with the spacers see section 3 3 3 Fig 12 Raise the hood 1 4 Remove the retaining screw 3 on the guide rail then remove the hood bracket 2 5 Position the new h...

Page 54: ...ce the safety cabinet onto the support stand The locating pins 6 must be positioned exactly in the individual holes of the housing 4 Position the angle bracket 7 at the support stand side elements and...

Page 55: ...the drain valve 3 with a pipe wrench or with an open end wrench Installation 3 Wrap sealing Teflon tape around the thread 2 of the new drain valve 4 Install and tighten the drain valve 5 Seal the gab...

Page 56: ...emove the glass plate 1 from the inte rior of the cabinet Installation 5 Thoroughly remove all sealant from the edges and corners of the housing frame 2 and the metal plate Remove any grease from the...

Page 57: ...16 From the interior of the cabinet hold the twist stopper 2 with an open end wrench and remove the plastic screw 3 on the outside with an open end wrench 4 Remove the twist stopper from the cabinet I...

Page 58: ...2 and remove the guide rail This pro cedure includes the removal of the hood bracket 1 6 Remove the other guide rail and lift the front win dow off the stop blocks Installation 7 Insert the front wind...

Page 59: ...the mains supply and protect them against accidental reconnection 3 Open the hood see section 3 3 4 Open the control box see section 3 4 5 Fig 18 Disconnect the connection line 4 of the tube drive 1 f...

Page 60: ...ng and lowering the window The upper stop position is set correctly if the work opening is not higher than 57 cm 22 4 in The lower stop position is set correctly if the front window is located at the...

Page 61: ...e section 3 5 4 Fig 20 Loosen the four wing nuts 2 so that the filter housing 4 can be tilted forward and the ex haust filter 3 can be removed from the front 5 Insert the new filter so that the side w...

Page 62: ...nst accidental reconnection 2 Open the hood see section 3 3 3 Open the inspection chamber see section 3 5 4 Fig 21 Remove the three retaining screws 3 on the plenum frame 5 Raise the front of the plen...

Page 63: ...pection chamber see section 3 5 6 Disconnect the two retaining loops for the plenum bag 5 7 Remove the eight retaining screws 1 on the blower flange and remove the plenum bag from the blower 8 Remove...

Page 64: ...3 3 3 Open the inspection chamber see section 3 5 4 Fig 23 Disconnect the two retaining loops for the plenum bag 5 Remove the cable ties 2 from the connector of the one way diaphragm filter 1 and dis...

Page 65: ...t the connection lines from the Power Function Key switch 5 Fig 24 The retaining screws of the Power Function Key switch 2 are located under neath the foil 1 Remove the foil 6 Remove the two retaining...

Page 66: ...are in serted in the appropriate receptacles and retained by a clamping connection The electronic components in the control box are re tained with plug or screw connections The wires at the terminal s...

Page 67: ...mperature in the work room should be approxi mately 21 C 70 F the relative humidity should be between 60 and 85 Auxiliary devices Hot plate or heating device with thermostat Heatable beaker A Decontam...

Page 68: ...haust filter guard see section 4 2 3 Seal the exhaust opening 1 with plastic film or with a plate using gas tight tape 4 Place the heating device 2 with the beaker in the work chamber 5 Set the heatin...

Page 69: ...ominal values are within the tolerable limits see section Troubleshooting The tests must be performed in the following se quence 1 Electrical tests 2 Cabinet leak test 3 Inflow velocity test 4 Downflo...

Page 70: ...tests Photometer Air Techniques Owing Mills Maryland 21117 Filter leak test Aerosol Generator Air Techniques Owing Mills Maryland 21117 Generation of aerosol mist Description of field test terms Nomi...

Page 71: ...y cabinet NOTE Duplex power supply The safety cabinets are equipped with two power supply connections one connection for the cabinet and a separate connection for the cabinet outlets The electrical sa...

Page 72: ...mpe re and the cabinet ground circuit resistance must not ex ceed 0 15 B Field tests Troubleshooting Leakage detected Check the connection lines and terminal clamps of the cabinet internal power suppl...

Page 73: ...nnection to exhaust system If the cabinet is connected to a facility internal exhaust system the connection to the exhaust system must be removed to allow sealing of the exhaust opening 1 Remove the e...

Page 74: ...g Pressure drop exceeds 10 Spray leak detec tion foam or leak detection liquid onto all joints sealing and connections of the cabinet then re pressurize the cabinet with compressed air to lo cate leak...

Page 75: ...e value of inflow exhaust airflow volume rate R2 in m h ft min Apparatus Thermal anemometer or DIM Direct Inflow Meas urement Calibration of the apparatus The thermal anemometer and or DIM must be cal...

Page 76: ...the average value of the inflow velocity V1 correct anemometer readings to local density in accordance with instrument manufacturer s instruction Nominal values Type B3 and Type AB3 0 53 m s 105 fpm...

Page 77: ...losed no draft Test grid in the work area Fig B7 The cabinet is operated with non uniform zoned displacement airflow Therefore the deviation of the measured individual values must not exceed 20 of the...

Page 78: ...0 33 m s 64 fpm zone 2 0 36 m s 70 fpm zone 3 0 40 m s 78 fpm zone 4 0 49 m s 96 fpm Acceptance according to NSF 49 Annex F The average value must be within 0 025 m s 5 fpm of the nominal value for e...

Page 79: ...d Fig B5 Set the work opening to a height of 20 cm 8 in Scan the work chamber from one end to the other along the centerline of the work area Hold the smoke tube so that its tip is approximately 15 cm...

Page 80: ...scapes through the work opening or is drawn to the work surface or billows over the work area D Front window and upper edge seal test 1 Test method Fig B8 From inside pass a smoke tube along the windo...

Page 81: ...re ments The photometer must be adjusted so that a value of 100 can be read from the 100 scale The photometer must be capable of holding an air sample volume of at least 28 3 l min 1 ft min The diamet...

Page 82: ...a distance of 2 5 cm 1 in from the filter surface in slightly overlapping strokes The scan ning rate must not exceed 5 cm s 2 in s 6 Next scan the cross joints in the downflow filter and plenum area 7...

Page 83: ...inten sity at 30 cm 12 in intervals Test conditions Standard lighting of location Perform the test measurement 1 Turn on the lighting of the safety cabinet The lead time for the measurement is at lea...

Page 84: ...king plate For cabinets with a segmented work surface readings should be taken at the geometric centre of the two inner modules 1 Fig B12 Affix the sensing element of the vibra tion analyzer firmly on...

Page 85: ...Test conditions Normal conditions at the place of location Perform the test measurement 1 With the cabinet not operating perform the meas urement and record the value 2 Turn on the cabinet and the ca...

Page 86: ...ead at measuring point X with the lowest value see section B6 4 Measure the downflow velocity 5 Adjust the blower voltage at potentiometer P2 of the speed controller see Fig 3 so that the down flow ve...

Page 87: ...Leakage Airflow velocities Inflow velocity Downflow velocity Zone 1 Zone 2 Zone 3 Zone 4 Airflow pattern Airflow direction Front window retention Work opening retention Seal retention Filters Inflow...

Page 88: ...witch UV light possible E11 E12 UV Light UV Light on sides Option S10 Rocker switch Remote contact Option F1 F2 Fuses for sockets T 5 A S12 Rocker switch Start UV Light F3 F4 Fuses for control circuit...

Page 89: ...Service Instructions HERAsafe HS 12 18 60 Valid 05 2001 50060091 A C Wiring diagrams Fig C1...

Page 90: ...Service Instructions HERAsafe HS 12 18 Valid 05 2001 50060091 A 61 C Wiring diagrams Fig C2...

Page 91: ...Service Instructions HERAsafe HS 12 18 62 Valid 05 2001 50060091 A C Wiring diagrams Fig C3...

Page 92: ...Service Instructions HERAsafe HS 12 18 Valid 05 2001 50060091 A 63 C Wiring diagrams Fig C4...

Page 93: ...Service Instructions HERAsafe HS 12 18 64 Valid 05 2001 50060091 A C Wiring diagrams Fig C5...

Page 94: ...Service Instructions HERAsafe HS 12 18 Valid 05 2001 50060091 A 65 C Wiring diagrams Fig C6...

Page 95: ...t of the outer edge Label 3 Location 3 The left edge of the label must be in the middle 13 of the horizontal edge of the hood Label 2 Location 2 1 0 cm 0 5 in to the right of label 3 Label 1 Location...

Page 96: ...ro Laboratory Products 31 Pecks Lane Newtown CT 06470 2237 USA Phone 1 800 522 7746 Fax 1 203 270 2166 e Mail Info kendro com Mail address Kendro Laboratory Products GmbH Heraeusstr 12 14 D 63450 Hana...

Page 97: ...g equipment F1A 613 1 Me mittel Werkb nke Test equipment for safety Cabinets Pari Pumpe Pari pump Vernebler fog equipment Messmittel Ersatzteile Test equipment Spare parts KI Discus Tester Kalium Ioni...

Page 98: ...temschutzmaske respiratory protective equip 3 S 1 Transportbeh lter container 1 Atemschutzfilter respiratory filter P3 1 Schutzanzug protective suit 1 Schutzausr stung f r Desinfektion for Desinfectio...

Page 99: ...ery 1 5V Micro AAA for remote control KS KSP 50079406 Spindle nut red brass for all KS before 40292175 HS 50047355 Floorpan filter protection mats GF1 5 pcs black 50047356 Floorpan filter protection m...

Page 100: ...RETROFIT KIT UV Connector 230V HS HSP HS HSP 50057720 NRS UV Zeitrelais HS HSP RETROFIT KIT UV Timer HS HSP HS HSP 50045998 NRS Magnetventil HS HSP 2 RETROFIT KIT Solenoid valve HS HSP 2 HS HSP 2 5004...

Page 101: ...12 2001 50072901 1 Retrofit Kit Instructions Digital display air flow velocity for HERAsafe HS HSP Sales 49 0 1805 536 376 Spare Parts 49 0 1805 112 110 Sales 49 0 1805 112 114 Kendro Laboratory Prod...

Page 102: ...16 WIRE SET HS DIGITAL DISPLAY 1 50066822 17 WIRE SET FLOW TRANSDUCER HS 1 50066842 18 DRAWING HOLE DIGITAL AIR VELOCITY HS HSP 9 1 50067608 19 DRAWING HOLE DIGITAL AIR VELOCITY HS HSP 12 1 50066318 2...

Page 103: ...mm on the control unit for the digital display P2 drill it through and enlarge it with a file Attention Don t damage the cable Insert the digital display Pos 2 on the control panel Mount the followin...

Page 104: ...hood bracket 4 with the spacers Open the hood Remove the two nuts 7 of the cable retainers then remove the cable 6 Remove the retaining screws of the two guide rails 2 then remove the guide rails wit...

Page 105: ...e Insert flow transducer slit in the direction of the air flow screw on with raised countersunk head screw Pos 4 and seal the joint between work chamber and rear wall canal with sealant Drill a one ho...

Page 106: ...ame and with the floor of the inspection chamber 11 Closing the inspection chamber Thoroughly remove all sealant residues from the edges of the cover and from the housing frame Secure the cover with t...

Page 107: ...er or to acknowledge an input or to change an other parameter The button 1 and 2 have the function up and down to choose an other value Put the anemometer on the position in the work chamber where the...

Page 108: ...Stand 03 2001 50068965 1 Retrofit Kit Instructions Position Switch for HERAsafe 9 and HERAsafe 12...

Page 109: ...POSITION SWITCH w ROLLER HANDLE 1 50043203 4 RELAY 230V 1 03730023 5 SELF TAPPING SCREW 1 50046658 6 WIRING SET 1 50068747 General Information The Kendro Laboratory Products Customer Service alone is...

Page 110: ...ect the unit from the mains power supply power plug 2 Open the control panel Open the hood Remove the five self tapping screws A Remove the cover B 5 Remove the position switch wiring set 6 Replace po...

Page 111: ...748 and using the new wiring set 9 Close the control panel 10 Close the hood 11 Reconnect the unit to the mains power supply power plug 12 Perform a functional check of the newly installed components...

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Page 174: ...emarks Values Type label DD Direct with exhaust air trap GS label TD Draught interrupt Brief operating instructions K HLER Exhaust cooler Warnings AEF 2nd exhaust air filter Attach test label Check su...

Page 175: ...raw air concentration 0 3 m Measured raw air concentration 0 3 m Max permissible mean flowthrough 1 100 000 Max permissible mean flowthrough 1 100 000 Measured mean flowthrough Measured mean flowthro...

Page 176: ...free of leakage Dilution system 1 1000 Particle measuring filter Aerosol generator Particle measuring filter Test aerosol DEHS Particle measuring filter Flow test tube Use before Fire gas test TEST R...

Page 177: ...h page Testing Safety Cabinet Class II according to EN 12 469 Printouts Record slips Pre filter Particle load in plenum without aerosol Particle load Particle load in plenum with aerosol Date 2001 10...

Page 178: ...Testing Safety Cabinet Class II according to EN 12 469 Printouts Record slips Circulation air and exhaust air filters Particle load Measuring circulation air filter Measuring exhaust air filter Date 2...

Page 179: ...surface for ruptures Connection Ext blower contact Safety check UL 3101 1 2003 Safety check UL 3101 1 2003 Ground conductor 0 3 GFI test sockets Yes No Insulating resistance 2 M Polarity test sockets...

Page 180: ...Ft min 8 Ft min 9 Ft min 10 Ft min 11 Ft min 12 Ft min 13 Ft min 14 Ft min 15 Ft min 16 Ft min 17 Ft min 18 Ft min 19 Ft min 20 Ft min 21 Ft min 22 Ft min 23 Ft min 24 Ft min 25 Ft min 26 Ft min 27 F...

Page 181: ...5 cm from sides and along top of work area no smoke shall escape from the cabinet Yes No Remarks Measuring instruments and their application Measuring instrument Measuring instrument no Calibration n...

Page 182: ...front of filter surface Test according to VDI 2083 part 3 and FED 209 E 1 Visual Inspection Safety markings Latest test report 2 Generall Inspection Moduldepth Remark 3 Electrical safety in accordance...

Page 183: ...0 5 m Max measured no of Particles sice 0 5 m Yes Fill in positon measuring points In case of a leakages marke the position Meet all requirements No Remark Mean air velocity 80 of the values between...

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Page 186: ...any calibration maintenance or service work being performed also prior to changing the location of the unit and to taking it out of operation We therefore ask for the following confirmation prior to b...

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Page 192: ...cles at the dirty side of main or exhaust filter 5 measurements each for 1 min Required value 30 mil particles of size 0 3 m Disconnect the particle counter from the rarefaction and connect to the mea...

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Page 262: ...OTOR COMPL MOUNTED HS 15 1 ST 6 50045206 TUBE MOTOR COMPL MOUNTED HS 18 1 ST 7 50044349 EDGE PROTECTION H 9 5 W 6 5 1 3 M 8 50059631 FILTER H 14 915X610X 69 HS P 9 DOWNFLOW FILTER 1 ST 8 50059627 FILT...

Page 263: ...EIBE VST MONT HS P 9 ERSATZ 1 ST 110 50047366 FRONTSCHEIBE VST MONT HS P 12 ERSATZ 1 ST 110 50047367 FRONTSCHEIBE VST MONT HS P 15 ERSATZ 1 ST 110 50047368 FRONTSCHEIBE VST MONT HS P 18 ERSATZ 1 ST 11...

Page 264: ...LACK HSP 9 1 ST 350 50061139 FILTERKASTEN LACK HSP 12 1 ST 350 50061140 FILTERKASTEN LACK HSP 15 1 ST 350 50061141 FILTERKASTEN LACK HSP 18 1 ST 360 50048608 ARBEITSPLATTENMODUL AM3 T 1 5 1 ST 370 50...

Page 265: ...SATZ 1 ST 640 50045205 ROHRANTRIEB VST MONT HS 15 2 ERSATZ 1 ST 640 50045206 ROHRANTRIEB VST MONT HS 18 2 ERSATZ 1 ST 650 50043530 SCHLAUCHSCHELLE D 230 250 1 ST 660 50046015 ARMATUR FUER BRENNBARE GA...

Page 266: ...ER 2 POL3 MITTE 0 BEDRUCKT 1 ST 1070 50048656 WIPPENSCHALTER 2 POLIG TASTER 1 ST 1080 50043764 ZEITZAEHLER 230V 50HZ 7 STELLIG 48X24 1 ST 1080 50045365 ZEITZAEHLER 230V 60HZ 7 STELLIG 48X24 1 ST 1090...

Page 267: ...057200 MAGNETVENTIL ABLUFTK HLER HERASAFE 1 ST 1340 50056407 TEMPERATURREGLER EWPC 902 T 1 ST 1350 50063039 PARAMETER REGLER EWPC 902 T 1 ST 1360 50034310 TRAFO 1P 0 003KVA 230V 12V 1 ST 1370 31506540...

Page 268: ...HERASAFE HS HSP 2001 50068064 SPARE PARTS LIST HERASAFE HS HSP 2001 Pos Nr Bestell Nr Ersatzteil Menge Einheit Pos No Order No Spare Part Amount Unit 50068064 Ersatzteile HS_ EN12469_mitZg Quelle Sou...

Page 269: ...HERASAFE HS HSP 2001 50068064 SPARE PARTS LIST HERASAFE HS HSP 2001 Pos Nr Bestell Nr Ersatzteil Menge Einheit Pos No Order No Spare Part Amount Unit 50068064 Ersatzteile HS_ EN12469_mitZg Quelle Sou...

Page 270: ...HERASAFE HS HSP 2001 50068064 SPARE PARTS LIST HERASAFE HS HSP 2001 Pos Nr Bestell Nr Ersatzteil Menge Einheit Pos No Order No Spare Part Amount Unit 50068064 Ersatzteile HS_ EN12469_mitZg Quelle Sou...

Page 271: ...HERASAFE HS HSP 2001 50068064 SPARE PARTS LIST HERASAFE HS HSP 2001 Pos Nr Bestell Nr Ersatzteil Menge Einheit Pos No Order No Spare Part Amount Unit 50068064 Ersatzteile HS_ EN12469_mitZg Quelle Sou...

Page 272: ...HERASAFE HS HSP 2001 50068064 SPARE PARTS LIST HERASAFE HS HSP 2001 Pos Nr Bestell Nr Ersatzteil Menge Einheit Pos No Order No Spare Part Amount Unit 50068064 Ersatzteile HS_ EN12469_mitZg Quelle Sou...

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Summary of Contents for HS 12

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Heraeus HS 12, Service Manual, Page: 1 / 282

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Summary of Contents for HS 12

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