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Henny Penny CW-114, Service Manual, Page: 29 / 66

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Henny Penny CW-114 Service Manual Download Page 29

Summary of Contents for CW-114

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Page 3: ...FM01 276 Revised 7 99 ...

Page 4: ...h as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workman...

Page 5: ...npacking 2 1 2 3 Location 2 3 emove Control anel 2 3 rain Connectio 2 4 ion 2 4 ble 2 5 ater Supply Conne on 2 5 lghtbulbs and Glas anels 2 6 imensions 2 7 Section 3 3 1 ion 3 1 g Controls 3 l escription and unction 3 4 roduct n and Cleanup 3 7 Section 4 NG 4 1 ction 4 l shooting Maintenance Problems 4 2 Section 5 MA NANCE 5 l 5 l reduction 5 1 5 2 truments 5 I 5 3 ulb 5 l 5 4 use 5 2 ...

Page 6: ... ion 5 ainer 5 2 5 4 5 5 5 1 ch 5 7 5 e 5 9 5 5 ermometer 5 PP ntactor 5 12 5 12 eater 5 U er 5 13 iii iostat 5 14 5 15 5 16 5 17 5 l 5 1 5 2 5 2 5 2 5 2 N 6 1 arts 6 l er 6 1 6 2 6 2 y 6 2 6 3 ...

Page 7: ...ter Warmer has see thru doors which allow viewing and also accessto the hot foods Large ten gallon water well 0 Automatic water fill system with manual bypass Four removable sliding glass doors Stainless steel four pan display well bottom Thermostatic and thermometer water control Easy to keep clean Individual heater controls Removable access panels for easy maintenance As in any unit of food serv...

Page 8: ...llresultinfewrepairstotheequipment When such repairs are required they may be accomplished by followingtherepairstepscontainedinthismanual 1 4 ASSISTANCE Shouldyourequireoutsideassistance justcallyourlocal independentHennyPenny distributor In addition feel free to contact our corporate headquarters in Eaton Ohio Dial 1 800 417 8405 toll free or 937 456 8405 1 5 MODELVARIATIONS This manual covers b...

Page 9: ...ng the proper procedures Where information is of particular importance or is safety related the words N CAUTION or WARNING are used Their usage is described below The word NOT is used to highlight especially important information The word CAUTION is used to alert you to a procedure that if not performed properly may damage the unit NING is used to alert you to a procedure that if not performed pro...

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Page 11: ... tested inspected and expertly packed to insure arrival at its destination in the best possible condition The cabinet has been bolted to a wooden skid All glass items have been packed in cartons and taped inside the unit The unit is then packed inside a triple wall corrugated carton with sufficient padding to withstand normal shipping treatment Any shipping damages should be noted in presence of d...

Page 12: ...2 Open top flaps and remove packing 3 Lift carton off skid isplay Counter Warmer is now ready for location and set up ...

Page 13: ... this becomes ineffective when set on an unlevel table After the Henny Penny Display Counter Warmer has been leveled on the table run abead of silicone rubber or equivalent sealant around the perimeter of the unit sealing it to the table top You are now ready to make the electrical and drain connections to the unit 1 emove the seven screws fastening the end panel to the cabinet 2 Slide bottom of e...

Page 14: ...udes neutral 60 Hertz service The proper power service cable must be provided at installation Check the data plate on the side panel of the control end to determine the correct power supply The cabinet must be adequately and safely grounded Refer to local electrical codes for correct grounding procedures A separate disconnect switch with proper capacity fuses or breakers must be installed at a con...

Page 15: ... 4160 14 4 05070 4160 21 0 05070 4160 15 3 05070 4160 22 5 05070 The automatic water system has a 11 4 inch compression fitting for copper tubing Hot water would be preferred We recommend using the automatic water system asthis will allow the unit to maintain a more even water temperature and help insure that the unit never runs dry of water A straight through bulkhead fitting is furnished with th...

Page 16: ...ood Service Sanit Manual of d the Food and Drug Administration A water shut off valve should be installed in a convenient location Install the light bulbs and glass panels The unit is now ready to be cleaned per instructions in the Operations Section of this manual c ...

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Page 19: ... refer to Section 2 to be sure the cabinet has been properly installed The arrangement of this Section is An illustration and explanation of all operating conrols Step by step operating procedures Daily maintenance procedures Figures 3 1 through 3 11 identify and describe the function of all the operating controls and the major components of the cabinet ...

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Page 22: ... lamp socket is a high temperature ceramic socket for holding the light bulb 3 8 10 inted Glass The tinted glass panels are specially tempered colored glass anel with a thin film of silicone They are used to protect the light bulbs as well as color the light 3 9 11 Water Control This switch is a three position switch with center position being Switch off In the position marked AUTOMATIC up the wat...

Page 23: ...e water pan hi limit device has opened indicating that the unit is out of water Light Fuse Holder The liquid level sensor is an electro mechanical sensing device used to automatically control the water level in the water pan The sensor canbe inactivated by the water control switch Also the sensor illuminates the low water light when it sensesa low water condition measures ...

Page 24: ...se the doors 5 Turn the power switch to the ON position 6 Turn the light switch to the ON position urn the radiant heat switch to the desired setting recommend starting at 6 for the lower radiant If you have upper radiant start at 4 These settings are ad justable and may change as you become familiar with the _ food product in this unit 8 Turn the water control switch to automatic 9 After approxim...

Page 25: ...nt for the product 1 Turn the water thermostat to 2 Turn the radiant heat to OF 3 Turn the water control switch to OFF 4 Remove the doors 5 Remove all the pans 6 Remove the drain standpipe 7 Remove the insert from the water pan and clean with soap and water at sink 8 If a two tier unit CW 216 remove wire pan support from top section and clean with soap and water at sink an all s T USE and water D ...

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Page 27: ...ays recheck the operating procedure per section 3 of this manual To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem in the troubleshooting table 3 Review all possible causes then one at a time work through the list of corrections until the problem is solved efer to maintenance procedures in section 5 to safely and properly ma...

Page 28: ...en too much allowing doors to cool and cause condensation Radiant heat not high enough Radiant heat not working Water temperature too high Keep doors closed when possible Only hold product for recom mended times Check water heating system as per paragraph 5 18 Turn to higher setting Check radiant heat system as per paragraph 5 19 Replace as required see paragraph 5 3 eep doors closed when possible...

Page 29: ...y light bulb Faulty light switch Check liquid level sensor as per paragraph 5 8 Check water control switch as per paragraph 5 11 Check water valve as per paragraph 5 7 Check the water supply Check as per paragraph 5 4 Check light switch as per paragraph 5 9 Check field wiring to be sure a true neutral has been connected Check wiring and repair and replace if necessary Replace with recommended bulb...

Page 30: ...er switch Faulty heater Replace contactor as per paragraph 5 16 Check thermostat as per paragraph 5 13 Check hi limit switch as per paragraph 5 21 Use a meter and check wall voltage versus data plate Check heating elements as per paragraph 5 18 Check for loose connections or faulty wires and correct or replace as necessary Place pans over water Replace infinite regulator as per paragraph 5 12 Chec...

Page 31: ...refers to the circuit being closed the continuity light will be illuminated or the ohm meter should read zero unless otherwise noted When the manual refers to the circuit being open the continuity light will not illuminate or the ohm meter will read 1 one or infinite resistance A continuity tester cannot be used to check coils Light bulbs and glass may be hot severe burns could result A Remove the...

Page 32: ...the light switch Remove the cap from the fuse holder by turning it counter clockwise Located next to light switch C Pull the fuse from the holder D Replace the fuse with a new 15 amp fuse E Replace the cap D Turn on the lights 1 Remove electrical power supplied to the cabinet Place the power switch in the off position shut off the power at the fuse or breaker box Failure to do this could result in...

Page 33: ...4 4 Remove the hex cap at the bottom of the water strainer 5 Remove the screen from inside the strainer and clean 6 Reassemble in reverse order 7 Turn on the water supply and check for leaks 8 Replace the end panel 9 Turn the power on at the breaker box ...

Page 34: ...g 5 Remove the brass elbow 6 Remove the water strainer 7 Install a new water strainer 8 Reassemble in reverse order 9 Turn the water supply on and check for leaks 10 Replace end panel 11 Turn on the power supply at the breaker box 1 Remove electrical power supplied to the cabinet Place the power switch in the off position shut off the power at the fuse or breaker box Failure to do this could resul...

Page 35: ...ove the nut from the bulkhead This is inside the water s pan 8 The water valve assembly can now be removed from the cabinet 9 Remove the reducer nipple and bulkhead from the water valve 10 Remove the reducer nipple water strainer and elbow as one piece 11 Remove the remaining elbow from the water valve 12 Reassemble a new valve in reverse order 13 Turn on the water supply and check for leaks 14 Re...

Page 36: ...level sensor wires just behind sensor 5 From inside end channel remove nylon fitting by unscrew ing from sensor 6 Remove sensor 7 Install a new sensor in reverse order Make sure sensor is located in the center of the hole and silicone washer is positioned properly Tighten nut to snug o exceed 3 ft pounds ximum torque not to 8 Strip the wire ends that were cut aswell asthe wire ends on the new sens...

Page 37: ... this procedure 4 Remove the nut from control panel side and remove switch 5 Install a new switch in reverse order 6 Replace the end panel 7 Turn on the power supply at the breaker box 1 Remove electrical power supplied to the cabinet Place the power switch in the off position shut off the power at the fuse or breaker box Failure to do this could result in electrical shock 2 Remove the control sid...

Page 38: ...er paragraph 2 4 emove electrical wires from the switch With test instrument check across the terminals of the switch with the switch in the automatic and manual position then in the off position With the switch in the automatic or manual position the circuit should be closed With the switch in the off position the circuit should be open Tf the switch checks defective replace by continuing with th...

Page 39: ...e the end panel 8 Turn on the power supply at the breaker box 1 Remove electrical power supplied to the cabinet Place the power switch in the off position shut off the power switch at the fuse or breaker box this could result in electrical shock 2 Remove the control side end panel per paragraph 2 4 3 Remove the electrical wires from the thermostat With a test instrument check across the terminals ...

Page 40: ...he end panel urn on the power supply at the breaker box 1 Remove electrical power supplied to the cabinet Place the power switch in the off po n shut off the power at the fuse or breaker box ure to do this could result in electrical shock 2 Remove the control side end panel per paragraph 2 4 3 Cut the light wires just behind the light housing 4 Squeeze the plastic retainers on the light body and p...

Page 41: ...switch in the off position shut off the power at the fuse or breaker box Failure to do this could result in electrical shock 2 Remove the control side end panel per paragraph 2 4 3 Remove the sensor bulb by removing bulb retainer and pulling on the capillary tube 4 Remove the nuts holding the mounting brackets on the back of the thermometer housing Push the thermometer through the control panel 5 ...

Page 42: ...ll a new contactor in reverse order 7 Replace the end panel 8 Turn on the power at the breaker box 1 Remove electrical power supplied to the cabinet Place the power switch in the off position shut off the power at the fuse or breaker box Failure to do this could result in electrical shock 2 Remove the control side end panel per paragraph 2 4 3 Remove all electrical wires from the terminal block em...

Page 43: ...is procedure 4 Using pliers or vise grips pull the heater from the unit 5 Install the new heater in reverse order 6 Replace the heater cover plates 7 Turn on the power at the breaker box 1 emove electrical power supplied to the cabinet Place the power switch in the off position shut off the power at the fuse or breaker box Failure to do this could result in electrical shock emove the four screws l...

Page 44: ...ed to the cabinet Place the power switch in the off position shut off the power at the fuse or breaker box Failure to do this could result in electrical shock 2 Remove the glass panel and the light bulb Light bulbs and glass may be hot severe burns could result 3 Remove the four screws located at the bottom of the light box 4 The light box can be pulled down by slightly spreading the ceiling panel...

Page 45: ...are connected one wire goes to the thermostat and the other goes to L1 on the quick connect terminal block If the unit is cold or the water te rature is below 150 limit should be closed the high limit is de replace it by continuing with this procedure 4 Remove the cover plate located on the bottom of the cabinet 5 Loosen the nuts on the clamp bracket 6 Slide the high limit thermostat from under th...

Page 46: ...el C d I t ...

Page 47: ...6 120 208 240 VOLT 1 PHASE HENNY PENNY CORP EATON OHIO 45320 I RADIANT HEATER 1 u F l LAMP SOCKET I I I i 11 INFIIkITE SWltlCH I I IIII I 5 I I iiqi 6 I J FIFlrl LY I INAL BLOC WATER HEATERS POWER SWI TCH 42944 ...

Page 48: ...42945 INFINITE SWITCH 51 aa LAMP SOCKET CW 216 220 380 2401415 3 PHASE HENNY PENNY CORP EATON OHI 0 45320 WATER HEATERS f l n WATER VALVE EL I I 22 n ...

Page 49: ... INFINITE 49 42946 WATER HEATERS POWER SWITCH 1 CW 216 240V 1 PHASE HENNY PENNY CORP EATON OHIO 45320 k WATER VALVE _ LIGHT 7 1 ELD MINA I I RELAY II I CONTACTOR 1 ...

Page 50: ...E cw 114 120 208 240V 1 PHASE HENNY PENNY CORP EATON OHIO 45320 3 I 5 I n r s 1 I I I I I i t WAltK l itAltK SWITCH II I11111 ATER VALVE EL LLY lV l MINAL BLOCK RELAY 42947 ...

Page 51: ... 114 120 208 240V 1 3 PHASE HENNY PENNY CORP EATON OHIO 45320 LAMP SOCKET I WATER VALVE POWER SW1TCH WATER HEATERS I 8 10 I I ELD WIRING Ml NAL BLOCK 2s L3 HI t iMIT I L2 THERMOSTAT I RELAY I I 2 I 42948 ...

Page 52: ...n e cw 114 220 380 240 415 3 PHASE r WATER VALVE r WATER HEATERS SWITCH II w II 1 J I CONTACTOR RELAY I I 231 I I 72 22 42949 ...

Page 53: ...cw 114 240V 1 PHASE AK l HENNY PENNY CORP OHIO 45320 WATER HEATERS 1 1 26 HI SiMlT I THERMOSTAT n I LIQUID LEVEL t i II I CONTACTOR 30 REL I I 42950 ...

Page 54: ...h as heating of the frypot without shortening 0 TO 3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3 TO 7 YEARS During this time any frypot that fails due to manufacturing or workman...

Page 55: ...ed as follows 1 Refer to the photographs in the front of the Operation Section to identify the part needed 2 Use the figure number and item number from the photograph to locate the corresponding part in Parts List of this section There you will find the enny Pennypart number and a description of the part Once the parts you want to order have been found in the Parts List write down the following in...

Page 56: ...t of your parts order Commonly replaced items are stocked by your distributor and will be sent out when your order is received Other parts will be ordered by your distributor from Henny Penny Corporation Normally these will be sent to your distributor within three working days All replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If da...

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Page 59: ... i _ Screw 8 B x 3 8 PH Thd Reflector Heater Housing Cover Terminal ...

Page 60: ... 230 volt 1000 watt Specifv eater Radiant Lower 208 volt 1000 watt Specifv eater Radiant Upper 230 volt 400 watt Specifv Heater Radiant Upper 208 volt 400 watt Specifv Glass Light Bulb Side Plate Light Box ket Light unting Plate Lamp Socket x 3 8 PH Fhd Base Water Pan Cover Wire erating Instructions al Thermostat Plate Access Strip Heater Thermometer Plate Access High Limit Pan Bottom Thermostat H...

Page 61: ...PH Trn Plate Electric Component Terminal Block Assembly Contactor Valve Solenoid 120 volt Nipple Reducing Elbow l 8 Brass Strainer Water Elbow l 4 NPT to l 4 NPT Thermostat Control Switch Power Fuse 15 amp Fuse Holder Infinite Regulator 240 volt Top Cap Assembly Nut Infinite Regulator Knob Infinite Switch Support Glass Heater Housing Upper Plate Cover Hat Section Screw 1O 24x l 2 Carriage Ceiling ...

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Page 63: ...elt Rd Little Rock AR 72204 501 664 4326 22 Dixie Supply 490 Julianne St Bldg A 2 Jackson MS 39201 601 354 3025 23 Beaullieu Refrigeration Inc 200 North Luke St Lafayette LA 70506 337 235 9755 24 S L E Corporation 1110 Avenue H East Arlington TX 76011 817 640 7999 25 Brooks Industries 4420 S W 29th St Oklahoma City OK 73119 405 685 7200 26 B D Dist 19915 W 161st St Suite D Olathe KS 66062 913 768 ...

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Page 65: ...Gran Colombia 6 65 Cuenca Ecuador Telephone 593 7 831788 Fax 593 7 843221 Egypt 20 Con Trade Centre 3A Ramsis Street Maaroof Building 83 62 Cairo Egypt Telephone 20 2 770642 762551 Fax 20 2 756258 Estonia 21 Sisustaja As Tihniku 5 11625 Tallinn Estonia Telephone 372 6502300 Fax 372 6502301 Finland 22 Monilaite Oy P O Box 27 Salpakuja 6 SF 01200 Vantaa Finland Telephone 358 9 877 0100 Fax 358 9 877...

Page 66: ... Bucharest D599 Romania Telephone 401 220 4261 Fax 401 220 3990 US Address 115 Main St Mishawaka In 46544 Telephone 219 256 3783 Fax 219 256 7130 Saudi Arabia 58 Commercial Center Development Economy P O Box 1210 Jeddah 21431 Saudi Arabia Telephone 966 2 629 1857 Fax 966 2 629 1860 Senegal 59 Breading Systems Co C Ripoche 14 35007 Las Palmas Spain Telephone 34 9 28 22 43 86 Fax 34 9 28 27 56 90 Si...

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