HENNESSY INDUSTRIES COATS 700 User Manual Download Page 10

Entering Wheel Measurements

Wheel measurement data is entered using the wheel

measurement keys on the control panel. The top key

is for wheel offset (the distance between the edge of

the wheel and the balancer, Figure 7). The center key

is for rim width (Figure 8). The bottom key is for rim

diameter (this measurement is found on the sidewall

of the tire).

1. Pull  the  offset  handle  out  from  the  upper  right

side  of  the  balancer  and  over  to  the  wheel.

Rotate  the  handle  until  the  end  touches  the

second surface of the rim flange.

Figure 7 - Measuring Wheel Offset

2. Read the last legible number on the offset handle

and enter this number by pressing the offset key

then the appropriate numbers on the keypad (for

example, press 6 then 5 to enter a measurement

of 6.5 inches).

3. Press  the  diameter  key  and  use  the  keypad  to

enter  the  wheel  diameter  shown  on  the  tire

sidewall.

4. Fit the calipers over the top of the wheel. Touch

the ends of the caliper arms to the outside of the

rim.  On  standard  wheels,  the  calipers  should

touch  the  vertical  rim  surface  (not  the  rolled  rim

flange).  On  mag  wheels,  the  calipers  should

touch the flat rim edge.

Figure 8 - Measuring Wheel Width with Calipers

5. Read the measurement on the calipers and enter

it  by  pressing  the  width  key  and  the  appropriate

numbers  on  the  keypad  (for  example,  press  8

then 5 to enter a wheel width of 8.5 inches)

Balance the Wheel

REMEMBER:  This  balancer  may  or  may  not  have  a

hood  to  cover  the  spinning  wheel.  Non-UL  certified

balancers  come  without  a  hood.  A  non-hooded

balancer  can  be  cycled  by  pressing  the  start  button.

Exercise caution when using the balancer. Wear eye

protection.  Keep  bystanders  away  from  operating

balancer. Do not attempt to stop the wheel manually -

wait for the balancer to brake the wheel to a complete

stop before coming in contact with the wheel.

1. Remove  any  weights  from  the  wheel.  Lower

hood,  press  START.  The  balancer  will  spin  and

stop automatically.

To  use  the  fine  balance  mode  (0.01-ounce

increments)  press  and  hold  SHIFT  and  press

ROUND OFF.

2. Wait for the wheel to stop completely.

As  the  wheel  brakes  to  a  stop,  weight

measurements will appear in the weight displays on

the control panel. The left display is for the left plane

of the wheel, and the right is for the right plane.

Next  to  each  weight  display  is  the  weight

positioning lights. The two LEDs in the middle of

the  positioning  lights  will  blink  alternately  to

indicate proper weight position. The LEDs above

and  below  will  indicate  which  way  to  rotate  the

wheel to reach the weight position.

Figure 9 - Weight Positioning

3. Raise the hood and rotate the wheel until the left

weight  position  LEDs  blink.  Attach  the  specified

weight size at top dead center.

4. Rotate  the  wheel  until  the  right  weight  position

LEDs  blink.  Attach  the  specified  weight  size  at

top dead center.

NOTE:  The  more  accurate  you  are  in  selecting

the  exact  weight  and  position;  the  more  often

you will balance in one spin.

5. Lower  the  hood,  press  start,  and  respin  the

wheel. Your weight readings should now be 0.00

(in normal mode).

6. Raise the hood and remove the wheel. If you are

balancing another wheel identical to this first one,

4 • COATS 700 Balancer

Rim

Rim

Tire

Tire

Calipers

Calipers

Mag Wheel

Standard Wheel

Touch Second

Surface of Rim

Offset Measurement

Last Legible Number

Offset

Width

Left Weight

Weight Position LEDs

Weight Displays

Right

Top Dead Center

Summary of Contents for COATS 700

Page 1: ...utomotive Service Equipment and Tools Revision 03 08 700 Solid State WHEEL BALANCER Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators ...

Page 2: ...ii COATS 700 Balancer ...

Page 3: ...1 Remove Balancer from Pallet 1 Connecting to Power 1 Initial Testing 1 Operating the Balancer Wheel Mounting 2 Selecting Operating Options 3 Entering Wheel Measurements 4 Balance the Wheel 4 Alloy Balancing 5 Static Balancing 5 Maintenance and Service Preventative Maintenance 6 Service 6 Calibration Check Procedure 6 Calibration Procedure 6 Troubleshooting Special Problems 7 Operator Complaints 7...

Page 4: ...asses only have impact resistant lenses they are NOT safety glasses 12 Do not disable the hood safety interlock system or in any way shortcut safety controls and operations 13 Be sure wheels are mounted properly the hub nut engages the arbor not less than 4 turns and the hub nut is firmly tightened before spinning the wheel 14 Maintain all electrical cords in good repair Do not operate damaged equ...

Page 5: ...ctrical Codes Carefully check the unit for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis...

Page 6: ...hes Wheel Width Range 2 to 18 6 inches Maximum Duty Cycle 40 wheels hr 56 lbs Balancing Increments Normal Mode 0 25 ounce 7 grams Fine Balance Mode 0 01 ounce 2 8 grams 5 gram increments from 5 to 50 grams 10 gram increments from 50 to 100 Motor Modified torque with 850 RPM rating large housing for heat dissipation and heavy duty insulation for high temperature applications Shipping Weight 260 pou...

Page 7: ...the end of the motor shaft Connecting to Power Consult a licensed electrical contractor for proper connection that meets local electrical codes Power outlets must be located in a floor raceway or overhead drop if pedestrians or equipment traffic pose a threat of damage to the power cord The balancer requires a nominal 115 VAC 60 Hz single phase power supply with a 15 amp fuse or circuit breaker an...

Page 8: ...ast three full turns NOTE If the hub nut will not tighten completely use the front cone mounting method Failure to tighten the hub nut properly may result in the wheel dismounting causing personal injury and property damage B Front Cone Mounting Used when the wheel cannot be securely mounted using the back cone method Figure 4 Front Cone Mounting 1 Determine which cone best fits the wheel center h...

Page 9: ... best fit Use only the adapter wrench furnished Do not use air tools or impact wrenches D Optional Light Truck Cone Allows secure mounting of most light truck wheels 1 Lift wheel onto threaded shaft Push it back against the faceplate 2 Slide cone onto shaft and center in wheel center hole The cone lip will help hold the wheel while tightening the hub nut Figure 6 Light Truck Cone optional 3 Thread...

Page 10: ...ion when using the balancer Wear eye protection Keep bystanders away from operating balancer Do not attempt to stop the wheel manually wait for the balancer to brake the wheel to a complete stop before coming in contact with the wheel 1 Remove any weights from the wheel Lower hood press START The balancer will spin and stop automatically To use the fine balance mode 0 01 ounce increments press and...

Page 11: ...readings are 0 00 NOTE It is recommended that adhesive weights are covered with aluminum foil or duct tape to keep the weight clean and securely attached to the wheel IMPORTANT After placing the balanced wheel on the vehicle check for adequate clearance between the weight and the brake caliper Static Balancing Static balanced wheels may wobble if the imbalance mass is large enough and off the cent...

Page 12: ... to use the fine balance mode Proceed to Step 4 when your weight displays read 0 10 ounces or less you may need to trim weights to accomplish this 4 Raise the hood and attach a 4 ounce test weight to the right side of the rim 5 Lower the hood and spin the wheel The reading in the right weight display should be between 3 85 and 4 15 6 Raise the hood and rotate the wheel until the outer weight posit...

Page 13: ...hole worn bolt circle holes or imprecise original design Check wheel runout before balance spin and again on the vehicle after re mounting 6 Sensitive suspension Use the fine balance mode Operator Complaints 1 Balancer uses too many weights or several spins to balance Remedy Re check rim dimensions and correct balancer settings as necessary Remedy Position weights at exactly top dead center when w...

Page 14: ...8 COATS 700 Balancer Notes ...

Page 15: ...COATS 700 Balancer 9 Notes ...

Page 16: ...8111807 06 03 08 Copyright 1999 2002 Hennessy Industries and COATS All Rights Reserved Printed in USA ...

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