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2800/2801 Lathe Enclosures • 5

33. Install the newly constructed spacer brackets

in  their  appropriate  location  between  the

bench and the vertical brackets with the short

bracket  side  of  the  spacer  next  to  the  bench

and  the  long  bracket  extending  upwards.  Be

sure to match the sized spacers to the correct

measured  location.  Use  8  bolts  and  nuts.

Hand tighten the fasteners at this time.

Figure 6 – Completed bracket assembly

34. The  top  cover  must  mate  properly  with  the

lower portion of the Enclosure when closed. If

they  do  not,  shimming  of  the  rear  support

structure is required.

35. Raise the top cover and measure the distance

from  the  floor  to  the  front  lip  of  the  lower

portion of the Enclosure. Measure in multiple

locations.

The measurement should not vary more than

1/4” across the front of the Enclosure (fig. 7).

If  it  does  vary  by  more  than  1/4”,  shim  the

structure  until  the  measurements  are

satisfactory.

Figure 7 – Measure in multiple locations

36. Install  alignment  shims  at  the  fasteners

between the spacer brackets and the vertical

support  brackets  as  necessary  to  achieve

satisfactory measurements across the front.

The Enclosure may also be shifted within the

tolerances  allowed  by  the  lathe  mounting

bolts to fine tune the adjustment.

37. When the front of the Enclosure is level within

1/4” and the top cover mates properly to the

lower portion, tighten all fasteners securely.

38. Check  the  fit  of  the  top  cover  to  the  lower

portion again after tightening, and readjust as

required.

39. Attach the 2” chip tube to the fitting under the

Enclosure chip tray with the hose clamp (fig. 8).

Figure 8 – Chip hose and bucket

40. Slip the other end of the tube into the hole in

the  top  of  the  chip  bucket  and  move  the

bucket into place under the chip tray.

41. Route the lathe power cord through the hole

in the back of the enclosure and plug it into a

suitable power source.

42. Plug  the  Enclosure  power  cord  into  suitable

power source.

43. Attach handle and pull strap using the two (2)

5/16 - 18 x 1 1/4 screws, washers and lock nuts

to the hood.

After  placing  the  screws  through  the  handle

and  the  plastic,  slide  the  pull  strap  over  the

right-hand  screw.  Then  slide  washers  over

both screws and secure with the nuts.

Figure 9 - Handle and pull strap assembly

Chip tray

Hose

Chip

bucket

Hose clamp

Hood

Washer (2)

5

/

16

ID

Strap

Handle

Screw (2)

5

/

16

-18 x 1 

1

/

4

Nut-Lock (2)

5

/

16

Summary of Contents for AMMCO 2800

Page 1: ...tive Service Equipment and Tools Revision 10 06 Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators 2800 2801 Environmental Lathe Enclosure ...

Page 2: ...of others is involved Owner s Responsibility To maintain machine and user safety the responsibility of the owner is to read and follow these instructions Follow all installation instructions and make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Carefully check the unit for correct in...

Page 3: ...ructions for lubricating and changing accessories 14 Remove power from the unit and disconnect tools before servicing and when changing accessories such as blades bits cutters etc Follow lock out and tag out procedures as required 15 Avoid unintentional starting Make sure the switch is in the OFF O position before plugging the machine in or performing any maintenance or service work 16 Use recomme...

Page 4: ...iv 2800 2801 Lathe Enclosures ...

Page 5: ...rce before servicing or adjusting 6 Maintain unit properly keep work surfaces and work area clean CAUTION Prevent accidents and injury read and follow instructions Cautions and Dangers 1 Eye and face protection requirements Protective eye and face equipment is required to be used where there is a reasonable probability of injury that can be prevented by use of such equipment OSHA 1910 133 a Protec...

Page 6: ...ection If the carrier will not do so prepare a signed statement to the effect that you have notified the carrier on a specific date and that the carrier has failed to comply with your request IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT File your claim with the carrier promptly Support your claim with copies of the bill of lading freight bill invoi...

Page 7: ...ve any parts or materials packed inside IMPORTANT Use care not to scratch the window Preparing the Bench for Installation 6 If a lathe is attached to the bench remove it now 7 Move the bench to a position where all sides are easily accessible and there is sufficient room to install the collector 8 If the bench has a tool board or sign attached remove them now Be sure to remove all mounting for the...

Page 8: ...of the bench to the vertical mounting bracket extending down from the Enclosure Make separate measurements for both sides bench mounting hole to vertical bracket The L brackets that will be used to secure the vertical brackets to the bench are adjustable The measurements just taken will be used to assemble the L brackets to the correct size 28 Locate the 2 short L brackets and the 2 longer L brack...

Page 9: ... satisfactory measurements across the front The Enclosure may also be shifted within the tolerances allowed by the lathe mounting bolts to fine tune the adjustment 37 When the front of the Enclosure is level within 1 4 and the top cover mates properly to the lower portion tighten all fasteners securely 38 Check the fit of the top cover to the lower portion again after tightening and readjust as re...

Page 10: ...enters the round box or is completely inside the connector Tighten the two connector screws 9 Loosen the two screws that are clamping the foot switch cable enough to push the hood switch cable into the box Tighten the two connector screws 10 Remove the screw on connector from the BLACK wire of the foot switch and add the BLACK wire from the hood switch Screw connector on tightly 11 Join the WHITE ...

Page 11: ...contamination The replacement interval for the filter is directly proportional to use Replace the filter when the air flow is diminished The filter is the same air filter typically used in GM passenger cars with the 454 cubic inch gasoline engine Seal the used filter in a plastic bag before disposal 2 Check the chip tube periodically to make sure it is securely attached to the chip tray Inspect th...

Page 12: ... 14 Screw 5 16x18x11 4 17 8182178 18 Nut 5 16x18 hex flange 18 940024 01 1 Bracket gas strut 940024 02 1 Bracket gas strut 19 940002 1 Fan assy 115V 20 929905 1 Filter 21 929864 1 Cover filter 22 906358 1 Nut wing 1 4 20 23 940089 1 Cord assy power 24 940350 1 Handle 25 940351 1 Strap 26 900278 2 Washer 5 16 I D 27 940381 2 Screw 5 16x18x11 4 28 8181183 2 Nut lock 5 16 ITEM PART NO QTY DESCRIPTION...

Page 13: ...stop 7 40221 1 Plate stop switch ITEM PART NO QTY DESCRIPTION 1 40125 1 Switch hood 2 2 Screw socket hd cap 4 40x5 8 3 2 Nut hex kep 4 40 4 4 Washer plain 4 type B 5 1 Tie wire ITEM PART NO QTY DESCRIPTION 1 40057 1 Shim switch magnet 2 40050 1 Magnet switch 3 40124 1 Cord assy foot switch ITEM PART NO QTY DESCRIPTION 1 109947 2 Magnet hood switch 2 111447 1 Screw nylon 5 16 18x1 HHCS 3 1 Nut hex ...

Page 14: ...940086 06 10 06 COPYRIGHT 1996 HENNESSY INDUSTRIES AND AMMCO TOOLS ALL RIGHTS RESERVED PRINTED IN U S A ...

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