Hengstler tico 772 Instruction Manual Download

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Summary of Contents for tico 772

Page 1: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 1 06 07 2010 10 31 37 ...

Page 2: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 2 06 07 2010 10 31 37 ...

Page 3: ...tructions 7 1 2 Explanation of symbols 9 1 3 Limitation of Liability 10 1 4 Copyright protection 11 1 5 Guarantee conditions 11 1 6 Customer Service 11 2 Safety 12 2 1 Intended Use 12 2 2 Assembly connecting programming 13 2 3 Responsibilities of the machine plant manufacturer and operator 16 2 4 Operator requirements 17 2 5 Hazards 18 2 6 Safety devices 20 ...

Page 4: ...weisungen_772_080909 engl_überarbeitet indd 4 06 07 2010 10 31 37 3 Setup and Operation 21 3 1 Dimension Sheet Multifunction Counter Installation 22 3 2 Connecting the Multifunction Counter 23 3 3 Display 28 III ...

Page 5: ...rogramming the Function Codes 36 3 8 Programming the Preset Modes 37 3 9 Prescaler Programming 39 3 10 Programming the User Times 40 3 11 Output of Device ID 42 3 12 Adjusting the intensity of the backlight 43 4 General Description of MultifunctionalCounter 44 5 Pulse Counter 51 5 1 Description of Pulse Counter 51 5 2 Signal diagrams counter input signals 53 5 3 Signal diagrams counter output sign...

Page 6: ... 60 6 Tachometer 75 6 1 Tachometer description 75 6 2 Signal diagrams tachometer 77 IV Table of Contents 6 3 Programming the tachometer function codes 78 7 Timer 88 7 1 Timer description 88 7 2 Signal diagram timer input signals 91 7 3 Signal diagrams timer output signals 94 7 4 Programming the timer function codes 94 ...

Page 7: ...tal Sum and Partial Sums 112 8 3 Signal diagrams shift counter input signals 113 8 4 Signal diagrams shift counter output signals 115 8 5 Programming the shift counter function codes 116 9 Batch Counter 131 9 1 Batch counter description 131 9 2 Signal diagrams batch counter 133 9 3 Programming the batch counter function codes 134 10 Technical Data 150 ...

Page 8: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 8 06 07 2010 10 31 38 V Table of Contents 11 Transport Packaging Storage 259 12 Maintenance and cleaning 259 ...

Page 9: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 9 06 07 2010 10 31 38 13 Trouble shooting 260 14 Spare Parts 263 15 Dismantling and Disposal 264 ...

Page 10: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 1 0 06 07 2010 10 31 38 16 Ordering Information 264 17 Accessories and spare parts 266 VI ...

Page 11: ...at the safety information and instructions be strictly observed For Counters with interfaces Tico 773 and Tico 774 please see the amendment 2 772 069 The multifunction counter has been designed for industrial use and for installation in machinery or industrial plants The party responsible for the end use application has the ultimate responsibility to ensure that the multifunction counter is instal...

Page 12: ...apter and the respective safety information must be fully read These operating instructions are an integral part of the product and must be maintained in the direct vicinity of the machine plant and in a place that is readily accessible for the operating staff 7 General Information These operating instructions contain important information concerning the installation connection and programming of ...

Page 13: ...09 engl_überarbeitet indd 1 3 06 07 2010 10 31 38 Programming of the user times Programming of the prescaler Programming of the presets Before commissioning the multifunction counter consider locking out functions not required for regular operation 8 ...

Page 14: ...actions have to be taken with utmost care so as to prevent any accidents or damage or personal injury Danger This warning indicates a direct safety hazard which may lead to serious injuries or even death if preventative action is not taken Warning This warning indicates a possible safety hazard which may lead to serious injuries or even death if preventative action is not taken Caution This warnin...

Page 15: ...Tips and recommendations This symbol is used to point out to useful tips recommendations and information for optimal operation 1 3 Limitation of Liability The information and notes contained in these operating instructions were gathered in accordance with applicable standards and regulations the state of the art as well our long standing experience and know how The manufacturer shall not assume an...

Page 16: ...lustrated in this manual 1 4 Copyright protection The operating instructions must be treated confidentially and used exclusively by the personnel responsible for the setup maintenance repair and operation of the machine plant Disclosure of these operating instructions to any third parties is not permissible without the prior written consent of the manufacturer The data and information stated here ...

Page 17: ...vailable for download from our homepage at www hengstler com DOWNLOAD General Terms Delivery Terms 1 6 Customer Service Our customer service is available to provide technical information and assistance for our customers Detailed information on your responsible contact partner is given on our homepage www hengstler com under Contact and How to find us 11 ...

Page 18: ... The multifunctional counter is exclusively designed and constructed for the intended use and purposes described herein The multifunctional counter serves together with a corresponding sensor for the counting of pieces lengths flow rates velocities and times as well as for the controlling and monitoring of machinery and equipment by sending control signals Warning Safety hazards due to improper us...

Page 19: ...n compliance with all safety relevant requirements In order to maintain this condition and ensure operational safety the User is required to observe the safety notes and warnings in these operating instructions Danger Risk of safety hazards due to incorrect faulty assembly and connection The max operating voltages must not be exceeded 12 24VDC and 24VAC multifunction counters must be operated at s...

Page 20: ...ly before connecting or disconnecting the multifunction counter Make sure that live terminals are properly protected against inadvertent contact 13 To ensure proper protection of terminals against hand contact make sure that the live conductors are properly connected to the terminals The rules and regulations set forth by the local electricity providers have to be observed Do not establish any con...

Page 21: ...siderable impact on the electromagnetic properties of the multifunction counter Therefore electromagnetic compatibility of the entire application must be ensured during the instal lation In areas presenting the risk of ESD electrostatic discharge use ESD protected plugs and switches If the functions prescaler input preset input and key reset are not allowed to be used by the machine plant operator...

Page 22: ...he party responsible for the commissioning of the multifunction counter is responsible for the preparation of operating instructions including o Description of functions according to the programming of the multifunction counter o Description of the settings to be adjusted by the machine plant operator o Information concerning the occupational safety requirements and possible hazards arising from t...

Page 23: ...the safety notes given in these operating instructions the relevant rules and regulations concerning safety and the prevention of accidents and the applicable environmental requirements have to be met In particular The machine plant manufacturer shall be obligated to ensure that all the requirements mentioned in section 2 2 be adhered to during the assembly connection and programming The operator ...

Page 24: ...isions to the application instructions The operator shall ensure that all staff members who are involved in the machine plant operation have read and fully understood these instructions Moreover the operator shall be obligated to train the operating personnel at regular intervals and inform them about any potential hazards 16 The owner shall ensure that the operation maintenance and repair of the ...

Page 25: ...ger of personal injuries if handled by insufficiently qualified staff Improper handling may cause severe personal injuries and damage to property Actions requiring special skills must be carried out only by trained personnel as designated in these instruc tions Keep unqualified untrained personnel away from hazard areas 17 ...

Page 26: ...kills know how and experience as well as due to their knowledge of the relevant regulations these persons are capable of executing their assigned tasks and recognize potential hazards independently Skilled and trained electricians Due to their educational and professional skills know how and experience and due to their knowledge of the relevant regulations in the field of electrical engineering th...

Page 27: ...y Betriebsanweisungen_772_080909 engl_überarbeitet indd 2 7 06 07 2010 10 31 38 The safety information and warnings in these instructions must be observed in order to reduce the risk of hazards or injury 18 ...

Page 28: ...t with live currents presents a direct lethal hazard Damages to the insulation or individual components present a potential lethal hazard In the event of damage to the insulation immediately disconnect the power supply and initiate the appropriate repair work All electrical work must be carried out by skilled and trained electricians ...

Page 29: ...ur work on the electrical system disconnect it from the main power supply and check that it no longer carries any live currents Prior to conducting any maintenance cleaning or repair work disconnect the main power supply and secure it against inadvertent engagement Do not short circuit or bypass jump fuses ...

Page 30: ...ices These safety devices must be installed externally Protect the electrical supply of the multifunction counter by means of external fuses see Chapter 10 Technical Data Whether or not additional safety devices e g emergency off buttons have to be provided depends on the application and construction of the machine or plant The machine plant manufacturer shall be responsible for providing such add...

Page 31: ...Safety Betriebsanweisungen_772_080909 engl_überarbeitet indd 3 1 06 07 2010 10 31 38 20 ...

Page 32: ...ngen_772_080909 engl_überarbeitet indd 32 3 Setup and Operation 1 Display 2 Operating keys 3 Flat gasket 4 Bracket 5 Enclosure 6 Plug for DC or sensor supply Electronic inputs and outputs 7 Connection terminal AC supply and relay contacts ...

Page 33: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 33 06 07 2010 10 31 40 8 Circuit diagram 21 06 07 2010 10 31 39 ...

Page 34: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 34 06 07 2010 10 31 40 3 1 Dimension Sheet Installation of Multifunction Counter ...

Page 35: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 35 06 07 2010 10 31 40 22 3 2 Connecting the Multifunction Counter ...

Page 36: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 36 06 07 2010 10 31 40 VDC 2 relays 2 transistors VAC 2 relays 2 transistors 23 ...

Page 37: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 37 06 07 2010 10 31 40 VDC 1 relays 2 transistors VAC transformer 1 Relays 2 transistors 24 ...

Page 38: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 38 06 07 2010 10 31 40 VDC 2 transistors VAC 2 transistors 25 ...

Page 39: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 39 06 07 2010 10 31 41 VAC switching power supply 2 relays 2 transistors VAC switching power supply 1 relay 2 transistors ...

Page 40: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 40 06 07 2010 10 31 41 26 ...

Page 41: ...the counter before the cables are fastened by means of screws or screw type terminals Do not connect the encoder to a direct current line voltage without protective circuit for EMC For cable lenths 30 m a protective circuit is always required When programming the input level to TTL an additional protective circuit is required We recommend installation in a metal grounded panel ...

Page 42: ... connected to 10 kOhm resistor and the 0 V When switching on the device a short signal is applied to the application output To suppress this pulses connect a resistor of 10 kOhm 0 225 W to the 0 V and the application output 3 3 Display After powering on all characters are illuminated for approx 2 seconds then the display changes over to the Display or Programming Mode The display is available in f...

Page 43: ...sanweisungen_772_080909 engl_überarbeitet indd 43 06 07 2010 10 31 41 Transmissive Negative white figures on black background Transmissive red red figures on black background Transmissive green green figures on black background 28 ...

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Page 46: ...eisungen_772_080909 engl_überarbeitet indd 46 3 4 Key functions Enter Key UP Key DOWN Key SHIFT Key Programming If pressed together with POWER ON keep keys pressed and switch on the device Selects standard functions Sets function codes ...

Page 47: ...t indd 47 Selects ID data Article code ID No manufacturing date serial number Sets User Times 30 06 07 2010 10 31 42 During the Programming of Function Codes Display of function code Switches between function code text and function code number During Operation Sets reset ...

Page 48: ...etup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 48 Sets preset 0 Sets preset 1 Sets preset 2 Sets prescaler 31 06 07 2010 10 31 44 Additional function for shift and batch counters ...

Page 49: ... partial sums and or count value and totalizer or batch counter Additional functions for timers Timer start If enabled with function code F15 Timer stop If enabled with function code F15 Additional functions backlight versions Go to the adjustment menu hold for 5 seconds Adjust the intensity brighter or darker ...

Page 50: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 50 Save and go back to display mode press within 15 seconds 32 06 07 2010 10 31 44 ...

Page 51: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 51 06 07 2010 10 31 45 3 5 Overview of Operating Elements ...

Page 52: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 52 06 07 2010 10 31 45 Programming Mode Standard Funct Function parameters ...

Page 53: ...ection Applic Input Output many other function parameters 33 3 6 Programming the Standard Function The device described here is a multifunctional counter which can be programmed for a variety of functions and applications i e pulse counter tachometer timer shift counter or batch counter The first step is to set the standard function the factory setting of the device is the pulse counter setting No...

Page 54: ...tion Betriebsanweisungen_772_080909 engl_überarbeitet indd 54 06 07 2010 10 31 45 Programming mode Change function setting Save return to counter operation Keep pressed and switch Power on simultaneously press press 34 ...

Page 55: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 55 06 07 2010 10 31 45 ...

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Page 57: ...gram the function and behavior of the inputs and outputs as well as the behavior of the device in its adjusted basic mode The selection options are described in detail in Chapters 5 to 9 Programming mode Change function setting Save and change to next function code Save and change to counter operation Keep pressed and switch Power on simultaneously press press press ...

Page 58: ...a text form By simultaneously pressing the Up and Down buttons the display in the first row changes to a numerical display after pressing these buttons once again the display in the second row also changes to a numerical display Pressing these buttons for a third time reverts both rows back to the text display 36 06 07 2010 10 31 46 Attention With each change among text and numeric display the cur...

Page 59: ...start to flash Use the shift key again to move one position to the right Then use the UP or Down key to increment or decrement the position by 1 Rule for the 6th position The change from 9 to 0 or 0 to 9 is indicated by a changing prefix Use the E key to leave the programming mode and return to the display mode Your entries will be saved On leaving the programming mode the presets are tested for a...

Page 60: ...rogramming mode the counter will automatically return to the display mode In this case however no entries will be saved except the last value saved with the E key Set the preset value to 0 by pressing Up and Down keys simultaneously Programming mode Select a position starts flashing press Set position press Save and return to display mode press Zero in ...

Page 61: ...ogramming mode the position to be changed is selected by means of the shift key The selected position will start flashing Use the shift key again to move by one position to the right Then use the UP or Down key to increment or decrement the position by 1 It is not possible to save a value of 00 0000 In this case the system will save 01 0000 Use the E key to leave the programming mode and return to...

Page 62: ...d corrected as necessary after setting the prescaler If no key is pressed for more than 16 seconds in the programming mode the counter will automatically return to the display mode In this case no entries will be saved except the last value saved with the E key Press the Up and Down keys simultaneously to set the prescaler to 01 0000 39 06 07 2010 10 31 48 Enter Programming mode Select a position ...

Page 63: ...0 Set prescaler 3 10 Programming the user times For programming the signal time for monostable timed output signals 9 fixed signal times between 0 02 s and 10 s are available In addition three different signal times between 0 01s and 599 99s can be set by the user The outputs are deactivated if the setting is 0 00 s ...

Page 64: ...9 engl_überarbeitet indd 64 40 06 07 2010 10 31 49 Programming mode Select a position starts flashing Set position Save and go to the next user setting after user 3 return to display mode Keep pressed and switch Power on simultaneously press press press ...

Page 65: ..._080909 engl_überarbeitet indd 65 41 06 07 2010 10 31 50 3 11 Output of Device ID This function is used to retrieve ID data e g article numbers and various manufacturing information Output mode Change to the next output Return to counter operation ...

Page 66: ...3 Setup and Operation Betriebsanweisungen_772_080909 engl_überarbeitet indd 66 Keep pressed and switch Power on simultaneously press press ...

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Page 68: ...ntensity of their backlight To adjust the backlight press SHIFT for more than 5 seconds The display then shows By pressing the UP or DOWN key the display gets brighter or darker If the E button is pressed within 15 s you go back to the normal counter display and the adjusted setting is saved If the E button is not pressed within 15 seconds you will go back automatically to the normal counter menu ...

Page 69: ...g back to display mode press 5 s press press within 15 s 43 4 General description of the multifunction counter The following description is applicable for all standard settings Special functions and configurations can be found in the appropriate chapters of this manual Factory set ting D efaults Sets all the function codes to the default factory settings i e all codes designated with ...

Page 70: ... the counter is completely reset to 0 this also includes the non visible value of 1 At a prescaler of 1 not all the values are selectable If invalid Preset values are selected the counter will round them up to the next possible value Example PSC 5 cannot select reach Preset value 7 In this case the counter automatically changes the Preset value to 10 If the Prescaler is changed this may also affec...

Page 71: ... for worn out measuring wheels Formula PSC Desired nominal display number of pulses Example Flowmeter 173 pulses per100 liters display in liters PSC 100 173 0 5780 Example 1 pulse per cm display in inch PSC 1 2 54 0 3937 Attention This is only valid for counters and tachometers For timers please refer to chapter 7 Display 2nd ro w The display of the 2nd row can be programmed as follows Preset 2 P ...

Page 72: ... ntrol inp uts The counter is fitted with 3 counter and control inputs and an application input see below These inputs are assigned various counter or control functions by means of function code settings Input log ic The input logic can be programmed to NPN or PNP each at the 8V level or TTL level see chapter 10 for the switching threshold 45 ...

Page 73: ...lection Programmable Power On Reset Depending on the function code the counter is 1 Reset reset to 0 P 2 is the main Preset preselect value During unidirectional counting the counter will add up or 2 Set reset to P 2 Signal 2 at 0 During unidirectional counting the counter will subtract For time counting batch counting or shift counting it is possible to reset partial sums or the total sum batch c...

Page 74: ...ction counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 74 06 07 2010 10 31 51 Independently the counter can be reset to Preset value 0 via the application input see below Exception Tachometers do not have a reset set function ...

Page 75: ...dently of the pulse width of the reset pulse Exception Tachometers do not have a reset set function Teach in put Using the Teach Input application input the counter status is imported in Preset 2 Decimal P oint The decimal point is only an optical reading assistence on the display and does not change the value For example for a value of 1 pulse per cm the setting 0 00 makes it easier to read the v...

Page 76: ...or quadruple evaluation A and B each 15 kHz TTL 15 kHz Unidirectional counting and directional input Input A 60 kHz TTL 15 kHz Differential counting summation totalizing Input A B 60 kHz TTL 15 kHz When the application input is used as an additional count input the above mentioned input frequencies have to be reduced by the frequency of the application input If mechanical contacts are triggered i ...

Page 77: ...4 General description of the multifunction counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 77 06 07 2010 10 31 51 See technical data chapter 10 ...

Page 78: ... the multifunctional counter can be set to have the display flash if one or all the preset values are acive This is also valid for Preset 0 if no output has been assigned Signalzeiten 1 bistable latching Cleared by electronic or manual reset P 0 P 1 bistable additionally cleared by signal 2 Attention Signal 2 must not be bistable for automatic reset 2 monostable timed Up to 9 fixed signal times ar...

Page 79: ...transistor outputs Application in put output Depending on the standard function up to 11 eleven functions can be assigned to the application input output Note however that only one of these functions can be selected Further details are given in the Function Code section 5 4 49 Application Set to Programs the application input to act as a Set Input The counter is set to Preset 0 independently of th...

Page 80: ... 51 pre set 0 Application keyl ock All keyboard functions can be locked latched individually Reset P 0 P 1 P 2 Prescaler Lock mode release after 10s complete keylock or keylock depending on keylock input application input After setting up the system lock all the keyboard functions you do not want to be changed by the user 50 ...

Page 81: ... Counter Supplementing the General Description in Chapter 4 Counter mode The following counter modes can be selected Unidirectional counting adding or subtracting Unidirectional counting with directional input Differential counting summation totalizing or phase discriminator quad with single double or quadruple evaluation ...

Page 82: ... operate as described in item A P 1 is the trail P 1 is not absolute to 0 but relative to P 2 If the setting is F8 1 the following will apply Signal 1 is returned at P 2 P 1 Example P 2 1000 P 1 200 Signal 1 at 800 If P 1 is negative P 2 1000 P 1 200 Signal 1 at 1200 If the setting is F8 2 the following will be applicable Signal 1 is returned at P 2 and P 1 Example P 2 1000 P 1 200 Signal 1 at 800...

Page 83: ...aterial lengths or certain lengths showing material defects have to be cut on length cutting systems Additional tot alizer su mmation cou nter The additional totalizer sums up all values even if the main counter is continually reset The shift key can be used to switch between the counter reading and the total sum The totalizer can only be reset manually To do this select the total sum from the fir...

Page 84: ...espective number of increments The pulse length of the prescaler output corresponds to a frequency of 500 Hz When using the prescaler output the max count frequency is F max 500 PSC So it is possible that the maximum input frequency can not be reached Application cou nter inp ut ad d sub The application input may be assigned to the Count Up or Count Down function This is a counter input which is a...

Page 85: ...on Lat ch Reset Latch Reset is an application input If the counter is reset via the application input the counter reading is held constant The counter continues to remain fully functional and operates in the background mode During the next reset the current updated value will be shown on the display 52 ...

Page 86: ...5 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 86 06 07 2010 10 31 51 5 2 Signal diagrams input signals PNP Logic ...

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Page 90: ... 2 Phase discriminator F1 QUAd r 6 Change of rotating direction Channel A Channel B Input C Reset dynamic Counter reading single 1 2 3 4 5 0 4 1 Evaluat F2 0 6 7 8 9 8 7 0 Counter reading double1 2 3 4 5 1 2 Evaluat F2 1 Counter reading quad 5 6 7 8 9 4 1 3 2 10 11 12 13 14 15 16 17 17 16 15 14 13 0 1 2 3 4 ...

Page 91: ...ounter Betriebsanweisungen_772_080909 engl_überarbeitet indd 91 06 07 2010 10 31 52 55 5 3 Signal diagrams Output signals Output signals monostable timed Coincidence signals P0 F10 P1 F11 P2 F12 monostable timed ...

Page 92: ...909 engl_überarbeitet indd 92 06 07 2010 10 31 53 56 t e s e R Preset 0 Preset 1 Preset 2 Counter reading P1 Relay Signal time P2 Relay Signal P0 electronic time Application output P1 electronic Signal time P2 electronic Signal time Signal time ...

Page 93: ...ndd 93 06 07 2010 10 31 53 Output signals bistable latching Coincidence signal time P0 F10 monostable P1 F11 P2 F12 bistable Counter reading P1 Relay P2 Relay Signal P0 electronic time Application output P1 electronic P2 electronic bistable bistable bistable bistable ...

Page 94: ...counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 94 06 07 2010 10 31 53 57 Trail Preset P0 F10 Coincidence signal monostable P1 F8 F11 trail signal symmetrical P2 F12 Coincidence signal monostable ...

Page 95: ...5 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 95 Range signals P0 F10 Coincidence signal monostable P1 P2 range signal ...

Page 96: ...5 Pulse counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 96 06 07 2010 10 31 53 59 Counter reading P1 Relay P2 Relay Signal time P0 electronc Application output P1 electronic P2 electronic ...

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Page 98: ... function Keep pressed and simultaneously turn Power On press press press The function codes are displayed as text in row 1 By pressing both keys simultaneously you can change to the numerical display F 0 to F 35 After pressing these keys once again the number of the selectable options will be displayed in addition This setting will be stored Alternative display of function codes 60 06 07 2010 10 ...

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Page 118: ...nweisungen_772_080909 engl_überarbeitet indd 11 8 06 07 2010 10 32 00 72 06 07 2010 10 31 59 F24 F27 are applicable to multifunction counters with a USB or Ethernet interface Consult the supplement included with those versions ...

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Page 121: ...ode of Operati on The following modes of tachometer operation can be selected Unidirectional counting Unidirectional counting with directional input Differential counting summation totalizing Phase discrimination quad with single double or quadruple evaluation Indication of ratio A B and Indication of percentage A B A in Decimal point Tachometer mode of operation 0 4 function code F1 The decimal p...

Page 122: ...ive at the displayed value of P 0 application output Display unit Programmable 1 sec or 1 min Using the setting 1 min and prescaler 60 the display will show 1 hour Min input frequen cy Programmable 1 Hz or 0 1 Hz If two edges do not occur within 1 s or respectively 10s a value of 0 will be displayed Startup suppres sion Programmable Yes No During the startup the lower limit signal is suppressed un...

Page 123: ...6 Tachometer Betriebsanweisungen_772_080909 engl_überarbeitet indd 123 6 2 Signal diagram Output signals ...

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Page 126: ...t function Keep pressed and simultaneously turn Power On press press press The function codes are displayed as text in row 1 By pressing both keys simultaneously you can change to the numerical display F 0 to F 35 After pressing these keys once again the number of the selectable options will be displayed in addition This setting will be stored Alternative display of Function code 78 06 07 2010 10 ...

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Page 140: ... Betriebsanweisungen_772_080909 engl_überarbeitet indd 14 0 06 07 2010 10 32 05 F24 F27 are applicable to multifunction counters with a USB or Ethernet interface Consult the supplement included with those versions ...

Page 141: ...6 Tachometer Betriebsanweisungen_772_080909 engl_überarbeitet indd 14 1 06 07 2010 10 32 05 86 ...

Page 142: ... Combined with the prescaler see below quantities can be measured as a function of time Time for mats 4 time formats are available Seconds minutes hours and HH MM SS Resolution By shifting the decimal place a resolution of up to 4 decimal places can be programmed the smallest resolution is 0 1 ms The time format seconds with four decimal places shows 0 1 milliseconds The time format seconds with t...

Page 143: ...6 Tachometer Betriebsanweisungen_772_080909 engl_überarbeitet indd 14 3 06 07 2010 10 32 05 88 ...

Page 144: ...n The following modes of timer operation can be selected Cumulative measurement following the pulse width measuring principle Cumulative measurement as long as input A is active Cumulative measurement following the cycle duration principle Cumulative measurement from rising edge Input A to falling edge of Input A Cumulative measurement A Run B Stop cumulative measurement from rising edge Input A t...

Page 145: ...r Betriebsanweisungen_772_080909 engl_überarbeitet indd 145 Manual Start Stop via keyboar d The Start Stop function can be set via the keyboard Start Press the UP button for 0 5s Stop Press the DOWN button 89 ...

Page 146: ... will apply Signal 1 is returned at P 2 P 1 Example P 2 1000 P 1 200 Signal 1 at 800 If P1 is negative P 2 1000 P 1 200 Signal 1 at 1200 If the setting is F8 2 the following will be applicable Signal 1 is returned at P 2 und P 1 Example P 2 1000 P 1 200 Signal 1 at 800 or and 1200 C range signal P 1 and 2 are range signals Output Signal 1 is active at timer reading P 1 and Output Signal 2 is activ...

Page 147: ...080909 engl_überarbeitet indd 147 Additional to talizer The additional totalizer is used to sum up all the times even after repeated resetting of the main counter The totalizer is reset separately 90 7 2 Signal Diagrams Input signals ...

Page 148: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 14 8 06 07 2010 10 32 05 91 06 07 2010 10 32 06 ...

Page 149: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 149 92 ...

Page 150: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 15 0 06 07 2010 10 32 07 93 ...

Page 151: ...on Codes Programming mode Change function setting Save and change to Return to display mode next function Keep pressed and simultaneously turn Voltage On press press press The function codes are displayed as text in row 1 By pressing both keys simultaneously you can change to the numerical display F 0 to F 35 After pressing these keys once again the number of the selectable options will be display...

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Page 153: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 153 ...

Page 154: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 15 4 95 06 07 2010 10 32 08 ...

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Page 156: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 15 6 06 07 2010 10 32 09 96 ...

Page 157: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 15 7 06 07 2010 10 32 09 ...

Page 158: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 15 8 06 07 2010 10 32 09 97 ...

Page 159: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 15 9 06 07 2010 10 32 09 ...

Page 160: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 16 0 06 07 2010 10 32 09 98 ...

Page 161: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 16 1 06 07 2010 10 32 10 ...

Page 162: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 162 06 07 2010 10 32 10 99 ...

Page 163: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 16 3 06 07 2010 10 32 10 ...

Page 164: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 164 06 07 2010 10 32 10 100 ...

Page 165: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 16 5 06 07 2010 10 32 10 ...

Page 166: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 166 06 07 2010 10 32 10 101 ...

Page 167: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 167 06 07 2010 10 32 11 ...

Page 168: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 168 06 07 2010 10 32 11 102 ...

Page 169: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 169 06 07 2010 10 32 11 ...

Page 170: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 170 06 07 2010 10 32 11 103 ...

Page 171: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 171 06 07 2010 10 32 11 104 ...

Page 172: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 172 ...

Page 173: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 173 06 07 2010 10 32 13 06 07 2 010 10 32 1 2 ...

Page 174: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 17 4 ...

Page 175: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 175 06 07 2010 10 32 13 106 06 07 2010 10 32 12 ...

Page 176: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 17 6 ...

Page 177: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 177 06 07 2010 10 32 13 107 ...

Page 178: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 178 06 07 2010 10 32 13 ...

Page 179: ...riebsanweisungen_772_080909 engl_überarbeitet indd 179 06 07 2010 10 32 13 108 F24 F27 are applicable to multifunction counters with a USB or Ethernet interface Consult the supplement included with those versions ...

Page 180: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 180 06 07 2010 10 32 14 109 ...

Page 181: ...7 Timer Betriebsanweisungen_772_080909 engl_überarbeitet indd 181 06 07 2010 10 32 13 ...

Page 182: ...al sums Counter input A acts on partial sum 1 whereas counter input B acts on partial sum 2 Both partial sums are counted positively the total sum is calculated mathematically and corresponds to the summed up total or respectively the difference of the partial sums The total sum remains unchanged after resetting one of the partial sums Counter mode of The following counter modes of operation can b...

Page 183: ... time after reaching the selected Preset value The total sum acts on Preset 0 Partial sum 1 acts on Preset 1 Partial sum 2 acts on Preset 2 111 Reset After a reset at input C both partial sums and the total sum are reset When resetting via the application input it is possible to reset one or both of the partial sums or the total sum depending on the selected programming When resetting via the keyb...

Page 184: ... pulses even if the partial sums and the total sum are reset The totalizer can only be reset manually 8 2 Scrolling between Total Sum and Partial Sums The Shift key is used to scroll between the total sum and partial sums 1 and 2 If a partial sum is shown SU1 or SU2 will flash in the lower display bar Total sum Partial sum 1 Partial sum 2 ...

Page 185: ..._772_080909 engl_überarbeitet indd 185 06 07 2010 10 32 14 112 8 3 Signal diagrams Inputs PNP Logic Adding Adding F1 A A r Input A Input B Counter reading Partial sum 1 1 2 3 4 5 6 7 Partial sum 2 1 2 3 4 Total sum 1 2 3 4 5 6 7 9 10 11 ...

Page 186: ...8 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 186 06 07 2010 10 32 14 113 ...

Page 187: ...Counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 18 7 Adding Subtracting F1 A S r 114 Input A Input B Counter reading Partial sum 1 1 2 3 4 5 6 7 Partial sum 2 1 2 3 4 Total sum 1 0 1 0 1 0 1 1 2 3 ...

Page 188: ...en_772_080909 engl_überarbeitet indd 188 06 07 2010 10 32 16 06 07 2010 10 32 15 8 4 Signal Diagrams Output signals Output signals monostable Coincidence signals P 0 Total Sum F10 P 1 Partial sum 1 F11 P 2 Partial sum 2 F12 monostable ...

Page 189: ...rarbeitet indd 189 06 07 2010 10 32 15 Preset 1 Preset 2 Preset 0 Counter reading Partial sum1 Partial sum 2 Total sum P1 Relay Signal time P2 Relay Signal P0 electronic time Application output P1 electronic Signal time P2 electronic Signal time Signal time ...

Page 190: ... Return to display mode function Keep pressed and simultaneously turn Power On press press press The function codes are displayed as text in row 1 By pressing both keys simultaneously you can change to the numerical display F 0 to F 35 After pressing these keys once again the number of the selectable options will be displayed in addition This setting will be stored Alternative display of Function ...

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Page 211: ...8 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 211 06 07 2010 10 32 21 06 07 2 010 10 32 2 0 ...

Page 212: ...8 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 21 2 ...

Page 213: ...nweisungen_772_080909 engl_überarbeitet indd 213 06 07 2010 10 32 21 F24 F27 are applicable to multifunction counters with a USB or Ethernet interface Consult the supplement included with those versions 128 06 07 2010 10 32 20 ...

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Page 215: ...8 Shift Counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 215 06 07 2010 10 32 21 129 ...

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Page 217: ... the main Preset is activated Example of an application during length cutting operations for example both the lengths main preset and number batch preset can be monitored In the Batch mode of operation only positive entries are possible for P1 negative entries will be stored as positive values Counter mode of operatio n The following modes of operation can be adjusted for the counter Unidirectiona...

Page 218: ...lected preset value is reached 131 Prescaler Out put PSC out The Prescaler output is an application output With each increase of the counter reading the number of output pulses corresponds to the respective number of increments The pulse length of the prescaler output corresponds to a frequency of 500 Hz When using the prescaler output the max input frequency is F max 500 PSC So it is possible tha...

Page 219: ...2010 10 32 21 132 9 2 Signal Diagrams Inputs and Outputs Unidirectional count F1 C G r Batch counter F19 batch Preset 2 Main Preset 5 Preset 1 Batch Preset 3 Counter Reading 1 2 3 4 0 1 2 3 4 0 1 2 3 4 0 Batch Counter 1 2 3 Input A Counter input Reset Reset Reset Preset 2 Preset 1 ...

Page 220: ...9 Batch Counter Betriebsanweisungen_772_080909 engl_überarbeitet indd 220 06 07 2010 10 32 21 133 ...

Page 221: ...ode function Keep pressed and simultaneously turn Power On press press press The function codes are displayed as text in row 1 By pressing both keys simultaneously you can change to the numerical display F 0 to F 35 After pressing these keys once again the number of the selectable options will be displayed in addition This setting will be stored Alternative display of Function codes 134 06 07 2010...

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Page 245: ...r Betriebsanweisungen_772_080909 engl_überarbeitet indd 245 06 07 2 010 10 32 2 7 F24 F27 are applicable to multifunction counters with a USB or Ethernet interface Consult the supplement included with those versions ...

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Page 248: ...ve black figures on back lit background Transmissive Negative white red or green figures on black background 2 lines counter reading presettings 6 digits decimal point up to 4 decimals Digit hight 1st line 9 3 mm 2nd line 7 2 mm Supply voltag e SELV 12 30 VDC protected against polarity reversal SELV 24 VAC 50 60 Hz 10 115 VAC 230 VAC 50 60 Hz 10 90 260 VAC 50 60 Hz ...

Page 249: ...C 400 mA incl sensor supply Power consu mption 5 W Duty cycle 100 Overload protec tion external fuse DC 0 16 AT IEC 127 DC 0 2 AT UL 198 24 VAC 315 mAT 230 VAC 32 mAT 115 VAC 63 mA T 150 Overload protection Relay output external fuse 230 V 2 5 mA T Sensor supply Only for AC operation 12 24 VDC load dependent max 50 mA Storage of values NV memory 10 years Electrical connections Plug in screw type c...

Page 250: ... kOhm Count frequency max 60 kHz TTL 15 kHz single channel counting max 60 kHz TTL 15 kHz Different counting and totalizing channel A B together max 30 kHz TTL 15 kHz phase discriminator single or double evaluation max 15 kHz TTL 15 kHz phase discriminator quadruple evaluation damped attenuated 30 Hz Pulse form any desired form at max frequency square 1 1 Pulse duration min 17 ms 30 Hz 8 µs 60 kHz...

Page 251: ...10 Technical Data Betriebsanweisungen_772_080909 engl_überarbeitet indd 251 06 07 2010 10 32 28 151 ...

Page 252: ...rning signal Display flashes when preset 0 1 or 2 are active Signal times 0 01 s to 599 99 s or bistable latched programming tolerance 10ms active On or Off Relay Output Change over contact max 250 VAC 30 VDC 5 A for P 1 and P 2 Change over contact min 5 VAC 5 VDC 10 mA delay 10 ms Transistor Output PNP output 12 30 VDC max 50 mA at DC supply for P 1 and P 2 12 24 VDC max 30 mA at AC supply 24 115...

Page 253: ...onal input operation Input A B Differential operation add sub Summation Totalizing add add Phase discriminator single double or quadruple evaluation Control Input Reset Gate Inhibit Preselect Mode Absolute or trail Range signal limit values Signal 1 P1 Signal 2 P 2 Application Input Output Output Prescaler out Preset 0 out Direction out Input addtl counter input add sub Reset Set Gate Keylock Hold...

Page 254: ...tion Differential counting add sub totalizing add add Tachometer Measuring Principle Period cycle measurement 1 Tau Time base 153 Min frequency 1 Hz or 0 1 Hz Limit values 2 alarms with programmable startup suppression 1 additional upper limit value on the application output Tachometer Unidirectional add oder sub directional input ...

Page 255: ... Teach in Accuracy of the Time base 30 ppm tachometer function Measuring principle Periodic measurement Measuring time min 0 5s max 1s oder 10s Measuring resolution 0 4µs 30 ppm Display resolution 4 decimal places 1 Digit 100 ppm Overall tolerance Shown resolution tolerance of timebase 130 ppm Timer Measuring Principle Pulse width or cycle duration measurement Start Inp A Stop Inp B Start Stop key...

Page 256: ...oint in time 16 µs 16 ms not damped damped Resolution 100 µs 100 ppm Total tolerance Shown resolution tolerance of timebase 130 ppm Environment cond Safety Rules General design EN 61 010 IEC 61010 1 Protection Class II EN 61010 1 IEC 61010 1 Pollution degree V 2 EN 50178 EMC Interference immunity EN 61326 1 industrial environment EMC Emission EN 61326 1 Class B Ambient temperature 0 50 C EN 60 068...

Page 257: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 257 06 07 2010 10 32 28 Climate 40 C 93 rel hum class 4K4H EN 60 068 2 78 25 50 C 93 rel hum cyclic EN 60 068 2 38 Degree of protection IP 65 front side EN 60529 155 ...

Page 258: ...als Frontfoil acc to DIN 42 115 2 Approvals UL CSA pending RoHS compliant Mechanical Data Installation Front panel installation with tenter frame Front panel thickness max 11 mm Dimensions 48 mm x 48 mm x 118 mm installation depth 110 mm DIN 43700 Front panel cutout 45 mm x 45 mm 0 3 mm Weight approx 200 g For cable length 30 m for connection to a DC supply network and input level TTL an additiona...

Page 259: ...ging before assembly and installation The packaging offers from ideal protection against mechanical damage and loss of parts such as the plugs or operating instructions Therefore do not take the multifunctional counter out of its packaging until you actually start your assembly and installation work Inspect the shipment for completeness and possible signs of transport damage immediately after rece...

Page 260: ...3 Trouble shooting 13 Trouble shooting Warning Danger of injuries due to improper fault correction Improper fault correction may cause serious damage or personal injury The machine plant manufacturer is responsible for the preparation of operating instructions or a description stating the potential errors and the appropriate corrective action as well as potential hazards and the behavior in the ev...

Page 261: ...ause of an error or malfunction implies a possible fault of the multifunction counter Possible Errors Error Possible cause To be corrected by Display remains dark Machine plant not powered on Operator Value is not stored Defective voltage supply Qualified electrician Power on reset is active F17 Skilled personnel 158 ...

Page 262: ...input differential counting phase discriminator Skilled personnel Incorrect adjustment of PNP NPN logic and input level F3 Skilled personnel High level does not exceed the upper amplitude threshold low level does not fall below the lower amplitude threshold Qualified electrician Continuous reset signal is applied Qualified electrician Continuous gate inhibit signal is applied Qualified electrician...

Page 263: ...ossible Keys are locked F30 F35 Skilled personnel Presetting not possible Keys are locked F31 F32 F33 F35 Skilled personnel 159 14 Spare Parts 15 Dismantling and Disposal Prescaler adjustment not possible Keys are locked F34 F35 Skilled personnel Signal 0 1 or 2 not received Signal deactivated F10 F11 F12 Skilled personnel User signal time adjusted to 0 000 Skilled personnel 14 Spare Parts Warning...

Page 264: ...ounter may only be opened and serviced by the manufacturer Only external components are available as spare parts The order numbers are given in Chapter 17 15 Dismantling and Disposal After reaching the end of its useful life the multifunction counter has to be disposed of or recycled according to applicable local environmental laws 160 16 Ordering Information 16 Ordering Information Display Relay ...

Page 265: ...ective positive 2 0 772 202 0 772 242 LCD transmissive negative 1 0 772 301 0 772 341 LCD transmissive negative 2 0 772 302 0 772 342 LCD transmissive red 1 0 772 401 0 772 441 LCD transmissive red 2 0 772 402 0 772 442 LCD transmissive green 1 0 772 501 0 772 541 LCD transmissive green 2 0 772 502 0 772 542 Transflective Positive black figures on back lit background Transmissive Negative white fi...

Page 266: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 266 06 07 2010 10 32 29 Transmissive green green figures on black background not yet available 161 17 Accessories and spare parts 17 Accessories ...

Page 267: ...267 06 07 2010 10 32 29 Panel Adapter Protective Cover Frame Order no 1 405 675 1 405 676 1 405 679 2 772 052 1 721 014 Dimensions 60 x 75 mm 72 x 72 mm 125 x 60 mm Front panel cutout 55 x 55 mm 68 x 68 mm 106 x 55 mm for installation of 2 counters 48 x 48 ...

Page 268: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 268 06 07 2010 10 32 29 48 x 48 mm 162 ...

Page 269: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 269 06 07 2010 10 32 29 163 ...

Page 270: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 270 06 07 2010 10 32 29 ...

Page 271: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 271 06 07 2010 10 32 29 Version 1 120510CB1 ...

Page 272: ...Betriebsanweisungen_772_080909 engl_überarbeitet indd 272 06 07 2010 10 32 29 Hengstler GmbH Uhlandstr 49 78554 Aldingen Telefon 49 0 7424 890 info hengstler com www hengstler com A Company of ...

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