Helm Instrument Company, Inc. 361 West Dussel Drive Maumee, Ohio 43537 USA 419/ 893-4356 Fax: 419/ 893-1371 www.helminstrument.com
Non Contact Fault Detector
For Cold Heading Machines
Force Measurement and Control Solutions
Page 1: ...rument Company Inc 361 West Dussel Drive Maumee Ohio 43537 USA 419 893 4356 Fax 419 893 1371 www helminstrument com Non Contact Fault Detector For Cold Heading Machines Force Measurement and Control S...
Page 2: ...10 Details of Detection 13 Slowdown Detection 13 External Timing 13 Details of System Setting 14 Maintenance Connection of Terminal Block 16 17 Sensor Installation 18 Sensor Adjustment 19 Troubleshoo...
Page 3: ...mer Sensor Signal Header Former Monitoring by both Absolute value and Mean value Slowdown monitoring Fault Detection Signal Stop Signal This device meets the requirements for the single double and mul...
Page 4: ...s the monitoring range between the upper and lower limits When the display shows a deviation exceeding the limit values the TMG 1200 displays a fault condition 3 Bar display Displays the deviation fro...
Page 5: ...h this button to reset the batch counter to 0 13 Sampling button Press Sampling button to start sampling Trend data for reference data during operation During sampling Sampling appears on the screen 1...
Page 6: ...on to notify of a fault condition Pushing this button cancels the fault condition and causes the red lamp to go off In normal operation pushing this button causes the red lamp to flash and turns off...
Page 7: ...rts detection after 10 strokes During the initial 10 strokes after the start of the machine fault detection is automatically by passed to prevent erroneous detection due to the initial instability of...
Page 8: ...to change it and then turn the setup dial To change from mean value adaptive display to Trend absolute value display or vice versa push the Absolute Trend button on the right side of the respective di...
Page 9: ...of the digit with no black white inversion the position at which setting is turned off 8th digit 7th digit 6th digit 5th digit 4th digit 3rd digit 2nd digit 1st digit setting Off 8th digit The digit p...
Page 10: ...Sanksu GS 14M Display section Display LCD with back light 128 x 48 pixels Operating temperature range 0 to 50 C Retention temperature range 20 to 60 C Humidity 10 0 RH max wet bulb temperature shall...
Page 11: ...value sampling is performed can be changed by system setting During sampling Sampling appears on the left side of the screen Mean value comparison is made during sampling After completion of sampling...
Page 12: ...initial 10 strokes the initial number of bypasses the number of times that detection is turned off can be changed by system setting and begins with the 11th stroke Mean value detection is a detection...
Page 13: ...hes easily detected The deviation displayed is calculated by the equation Deviation Detected Value Average of 10 Previous Values Ex Detected value 1 823mm Average of 10 previous values 1 820mm 1 823 1...
Page 14: ...trouble this function stops the machine The rpm when the machine was started in the continuous mode is kept in memory When the rpm becomes lower than that at the start by more than the set value a fau...
Page 15: ...m repeat steps 1 4 After completing all changes turn the setup dial clockwise to select the end of setting and push the reset button to terminate the system setting mode Symbol TMG appears on the scre...
Page 16: ...e that each reset button cannot be disabled After completing the change push the reset button to restore the menu screen for system setting Initial value All enabled 8 Setting the reset mode Set the r...
Page 17: ...er Output Fault Output A Fault Output B Earth Power Blank A1 A2 B1 B2 A1 A2 B1 B2 E S1 S2 Counter Counter Fault Output A Fault Output B Earth 100 240 VAC Output A Output B Kind Contact Power OFF Power...
Page 18: ...S1 S2 Counter Counter Fault Output A Fault Output B Earth 100 240 VAC Output A Output B Connecting a stop circuit for a conveyor Note If the conveyor has an ON OFF switch make connections at that poin...
Page 19: ...ocation Page 18 TMG 1200 Instruction Manual HEADING SLIDE FRONT VIEW HEADING SLIDE TOP VIEW FRONT DEAD CETER POSITION MACHINE FRAME HEADING SLIDE FRONT DEAD CENTER POSITION MACHINE FRAME HEADING SLIDE...
Page 20: ...o 2 0 mm 059 078 1 5 2 0 mm 059 078 4 Place material and operate the machine in the continuous mode Confirm that the bar display shows a value between 1 7 and 2 2mm Placing material causes the FDC pos...
Page 21: ...chine stops or install a noise filter to the power input section fault output section counter output section external timing input section etc of the device Commands from control When a button is key...
Page 22: ...8 88 225 6 3 12 79 2 4 5 5mm TMG Monitor ON OFF B C RESET SAMPLING RESET ON OFF SETUP DIAL ADAPTIVE TREND ADAPTIVE TREND P C SELECT P C SELECT CONTRAST SET UP INSTRUMENT CO INC MAUMEE OHIO U S A RIKEN...
