background image

HRO 6 

 

 

 

 

 

 

07/26/12 

INTRODUCTION 

 

Your HRO 6-Series system is a durable piece of equipment which, with proper care, will last for many 
years.  This User’s Manual outlines installation, operation, maintenance, and troubleshooting details vital 

to the sustained performance of your system. 

 

The test results which are included with this User’s Manual indicate your system’s permeate (product) and 

concentrate (waste) test results. 

 

If your system is altered at the site of operation or if the feed water conditions change, please contact 

your local dealer or distributor to determine the proper recovery for your application. 

 

NOTE:  IN  ORDER  TO  MAINTAIN  THE  MANUFACTURER’S  WARRANTY,  AN  OPERATING  LOG 

MUST  BE  MAINTAINED  AND  COPIES  WILL  NEED  TO  BE  SENT  TO  YOUR  LOCAL  DEALER  OR 

DISTRIBUTOR FOR REVIEW.

 

 

NOTE: PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM, THIS USER’S 

MANUAL  MUST  BE  READ  AND  FULLY  UNDERSTOOD.    KEEP  THIS  AND  OTHER  ASSOCIATED 

INFORMATION  FOR  FUTURE  REFERENCE  AND  FOR  NEW  OPERATORS  OR  QUALIFIED 

PERSONNEL NEAR THE SYSTEM. 

SAFETY 

 

The  Safety  section  of  this  User’s  Manual  outlines  the  various  safety  headings  used  throughout  this 

manual’s text and are enhanced and defined below: 

 

NOTE: INDICATES STATEMENTS THAT PROVIDE FURTHER INFORMATION AND CLARIFICATION.

 

 

  CAUTION: INDICATES STATEMENTS THAT ARE USED TO IDENTIFY CONDITIONS OR 

PRACTICES THAT COULD RESULT IN EQUIPMENT OR OTHER PROPERTY DAMAGE. 

 

 

   

WARNING:  INDICATES  STATEMENTS THAT  ARE  USED  TO  IDENTIFY  CONDITIONS  OR 

PRACTICES  THAT  COULD  RESULT  IN  INJURY  OR  LOSS  OF  LIFE.  FAILURE  TO  FOLLOW 

WARNINGS COULD RESULT IN SERIOUS INJURY OR EVEN DEATH. 

 

DO NOT UNDER ANY CIRCUMSTANCE; REMOVE ANY CAUTION, WARNING, OR OTHER 

DESCRIPTIVE LABELS FROM THE SYSTEM. 

 

 

 

 

 

 

Summary of Contents for HRO 6 Series

Page 1: ...HRO 6 07 26 12 Reverse Osmosis User s Manual Model HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000...

Page 2: ...2 HRO 6 07 26 12...

Page 3: ...3 HRO 6 07 26 12 This Page Intentionally Left Blank...

Page 4: ...HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 Error Bookmark not defined SYSTEM IDENTIFICATION 17 SYSTEM PURGING 22 INITIAL START UP 23 OPERATING DO s AND DON Ts 25 OPERATION AND MAINTENAN...

Page 5: ...DEALER OR DISTRIBUTOR FOR REVIEW NOTE PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM THIS USER S MANUAL MUST BE READ AND FULLY UNDERSTOOD KEEP THIS AND OTHER ASSOCIATED INFORMATION FOR FU...

Page 6: ...ction on page 21 of this manual For example the HRO 6 10 000 produces 6 25 gallons per minute of permeate water at the listed operating test conditions The amount of total dissolved solids TDS rejecte...

Page 7: ...4 2 Attach the inlet piping to the 1 FNPT Solenoid Valve feed water inlet 3 Be certain that all of the dissolved solids within the feed water are soluble at the concentrations attained in the system P...

Page 8: ...ENDED THAT A LICENSED ELECTRICIAN WIRE YOUR SYSTEM IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES NEC WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK THE INCOMING POWER SUPPLY MUST INCLUDE A PR...

Page 9: ...nform them of your system s model and pump size MOUNTING The free standing system should be bolted down in compliance with local regulation standards or securely fastened MEMBRANE ELEMENTS HRO 6 Serie...

Page 10: ...10 HRO 6 07 26 12 HF5 OPTIONAL...

Page 11: ...11 HRO 6 07 26 12 NF3 OPTIONAL...

Page 12: ...12 HRO 6 07 26 12 NF4 OPTIONAL...

Page 13: ...13 HRO 6 07 26 12 LC LE 4040 OPTIONAL...

Page 14: ...14 HRO 6 07 26 12...

Page 15: ...15 HRO 6 07 26 12 LC HR 4040 OPTIONAL...

Page 16: ...16 HRO 6 07 26 12...

Page 17: ...17 HRO 6 07 26 12 HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 SYSTEM IDENTIFICATION FIGURE 1A...

Page 18: ...TO FEED IF APPLICABLE 9 CONCENTRATE VALVE CONTROLS FLOW OF CONCENTRATE WASTE WATER TO THE DRAIN 10 RO PUMP AND MOTOR PRESSURIZES RO SYSTEM 11 THROTTLE VALVE CONTROLS FLOW OF PUMP 12 FLOW METER MEASURE...

Page 19: ...19 HRO 6 07 26 12 FIGURE 1B...

Page 20: ...20 HRO 6 07 26 12 FIGURE 1C FIGURE 1D...

Page 21: ...21 HRO 6 07 26 12 FIGURE 1E FIGURE 1F Note A portion of the frame has been removed to expose components...

Page 22: ...open the concentrate valve Counter Clockwise Figure 1B Page 16 3 Fully close the recycle valve Clockwise If Applicable Figure 1B Page 16 4 Fully open the throttle valve Counter Clockwise Figure 1D Pa...

Page 23: ...ure 1D Page 17 5 Turn the RO system on and adjust the concentrate waste valve recycle valve If Applicable and the throttle valve to the designed flow and pressure Figure 1B Page 16 6 Inspect the syste...

Page 24: ...GN BASIS FOR HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 Specifications WARNING NEVER EXCEED THE SYSTEM S MAXIMUM PRESSURE RATING HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HR...

Page 25: ...UL MEMBRANES AND MUST BE PREVENTED Check your feed water chemistry and pre treat the water and or reduce the system s recovery as required If necessary consult with your local dealer or distributor PR...

Page 26: ...uts off the system when the feed water pressure drops below 15 PSI preventing damage to the pump The system restarts automatically when there is a constant pressure of 35 PSI or more PUMP THROTTLE VAL...

Page 27: ...he O rings or brine seal if damaged 5 Flow directions should be observed for installation of each element into their respective pressure vessels REPLACING THE MEMBRANE ELEMENT WARNING THE BRINE SEAL M...

Page 28: ...y fasten using a 5 Allen wrench 8 Reconnect any fittings that may have been disconnected when the membrane pressure vessels were disassembled 9 To Start Up the system please refer to the Initial Start...

Page 29: ...in a solution of 2 M 100 venting the air outside of the pressure vessels Use the overflow technique circulate the M 100 solution in such a way that the remaining air in the system is minimized after...

Page 30: ...See temperature correction sheet Low operating pressure Adjust concentrate valve POOR PERMEATE QUALITY Damage product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane...

Page 31: ...y after one year of operation but can be extended with diligent flushing and cleaning of the system A high pH and or precipitation of hardness can cause premature loss in rejection Permeate flow shoul...

Page 32: ...ORS FOR MEMBRANE Find the temperature correction factor TCF from the table below Divide the rated permeate flow at 77 F by the temperature correction factor The result is the permeate flow at the desi...

Page 33: ...ect flow Example 5 gpm 59 F 5 1 42 3 52 gpm 5 gpm 77 F 5 1 5 gpm 5 gpm 84 F 5 0 89 5 62 gpm SERVICE ASSISTANCE If service assistance is required please complete the following process Contact your loca...

Page 34: ...system s manufacturer guarantees that the proposed product is to be free from any defects in material or workmanship when operated in accordance with written instructions for a period of one year 12...

Page 35: ...35 HRO 6 07 26 12 DRAWINGS FIGURE 5A FIGURE 5B...

Page 36: ...36 HRO 6 07 26 12 FIGURE 6...

Page 37: ...37 HRO 6 07 26 12 FIGURE 7...

Page 38: ...38 HRO 6 07 26 12 Note A portion of the frame has been removed to expose components FIGURE 8...

Page 39: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 1 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW PM 1 10...

Page 40: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 2 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW PM 1 10...

Page 41: ...CART SEDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 3 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW P...

Page 42: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 4 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Page 43: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 5 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Page 44: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 6 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Page 45: ...45 HRO 6 07 26 12 HRO 6 1800 FLOW DIAGRAM...

Page 46: ...46 HRO 6 07 26 12 HRO 6 4000 FLOW DIAGRAM...

Page 47: ...47 HRO 6 07 26 12 HRO 6 5000 FLOW DIAGRAM...

Page 48: ...48 HRO 6 07 26 12 HRO 6 7000 FLOW DIAGRAM...

Page 49: ...49 HRO 6 07 26 12 HRO 6 9000 FLOW DIAGRAM...

Page 50: ...50 HRO 6 07 26 12 HRO 6 10 000 FLOW DIAGRAM...

Page 51: ...51 HRO 6 07 26 12...

Page 52: ...52 HRO 6 07 26 12...

Page 53: ...53 HRO 6 07 26 12...

Page 54: ...54 HRO 6 07 26 12...

Page 55: ...55 HRO 6 07 26 12...

Page 56: ...56 HRO 6 07 26 12...

Page 57: ...57 HRO 6 07 26 12...

Page 58: ...58 HRO 6 07 26 12...

Page 59: ...59 HRO 6 07 26 12 This Page Intentionally Left Blank...

Reviews: