Hellenbrand HRO 6 Series User Manual Download Page 1

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HRO 6

07/26/12

Reverse Osmosis

User’s Manual

Model

HRO 6-1800, HRO 6-4000, HRO 6-5000

HRO 6-7000, HRO 6-9000, HRO 6-10,000

Summary of Contents for HRO 6 Series

Page 1: ...HRO 6 07 26 12 Reverse Osmosis User s Manual Model HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000...

Page 2: ...2 HRO 6 07 26 12...

Page 3: ...3 HRO 6 07 26 12 This Page Intentionally Left Blank...

Page 4: ...HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 Error Bookmark not defined SYSTEM IDENTIFICATION 17 SYSTEM PURGING 22 INITIAL START UP 23 OPERATING DO s AND DON Ts 25 OPERATION AND MAINTENAN...

Page 5: ...DEALER OR DISTRIBUTOR FOR REVIEW NOTE PRIOR TO OPERATING OR SERVICING THE REVERSE OSMOSIS SYSTEM THIS USER S MANUAL MUST BE READ AND FULLY UNDERSTOOD KEEP THIS AND OTHER ASSOCIATED INFORMATION FOR FU...

Page 6: ...ction on page 21 of this manual For example the HRO 6 10 000 produces 6 25 gallons per minute of permeate water at the listed operating test conditions The amount of total dissolved solids TDS rejecte...

Page 7: ...4 2 Attach the inlet piping to the 1 FNPT Solenoid Valve feed water inlet 3 Be certain that all of the dissolved solids within the feed water are soluble at the concentrations attained in the system P...

Page 8: ...ENDED THAT A LICENSED ELECTRICIAN WIRE YOUR SYSTEM IN ACCORDANCE WITH LOCAL AND NATIONAL ELECTRICAL CODES NEC WARNING TO REDUCE THE RISK OF ELECTRICAL SHOCK THE INCOMING POWER SUPPLY MUST INCLUDE A PR...

Page 9: ...nform them of your system s model and pump size MOUNTING The free standing system should be bolted down in compliance with local regulation standards or securely fastened MEMBRANE ELEMENTS HRO 6 Serie...

Page 10: ...10 HRO 6 07 26 12 HF5 OPTIONAL...

Page 11: ...11 HRO 6 07 26 12 NF3 OPTIONAL...

Page 12: ...12 HRO 6 07 26 12 NF4 OPTIONAL...

Page 13: ...13 HRO 6 07 26 12 LC LE 4040 OPTIONAL...

Page 14: ...14 HRO 6 07 26 12...

Page 15: ...15 HRO 6 07 26 12 LC HR 4040 OPTIONAL...

Page 16: ...16 HRO 6 07 26 12...

Page 17: ...17 HRO 6 07 26 12 HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 SYSTEM IDENTIFICATION FIGURE 1A...

Page 18: ...TO FEED IF APPLICABLE 9 CONCENTRATE VALVE CONTROLS FLOW OF CONCENTRATE WASTE WATER TO THE DRAIN 10 RO PUMP AND MOTOR PRESSURIZES RO SYSTEM 11 THROTTLE VALVE CONTROLS FLOW OF PUMP 12 FLOW METER MEASURE...

Page 19: ...19 HRO 6 07 26 12 FIGURE 1B...

Page 20: ...20 HRO 6 07 26 12 FIGURE 1C FIGURE 1D...

Page 21: ...21 HRO 6 07 26 12 FIGURE 1E FIGURE 1F Note A portion of the frame has been removed to expose components...

Page 22: ...open the concentrate valve Counter Clockwise Figure 1B Page 16 3 Fully close the recycle valve Clockwise If Applicable Figure 1B Page 16 4 Fully open the throttle valve Counter Clockwise Figure 1D Pa...

Page 23: ...ure 1D Page 17 5 Turn the RO system on and adjust the concentrate waste valve recycle valve If Applicable and the throttle valve to the designed flow and pressure Figure 1B Page 16 6 Inspect the syste...

Page 24: ...GN BASIS FOR HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HRO 6 9000 HRO 6 10 000 Specifications WARNING NEVER EXCEED THE SYSTEM S MAXIMUM PRESSURE RATING HRO 6 1800 HRO 6 4000 HRO 6 5000 HRO 6 7000 HR...

Page 25: ...UL MEMBRANES AND MUST BE PREVENTED Check your feed water chemistry and pre treat the water and or reduce the system s recovery as required If necessary consult with your local dealer or distributor PR...

Page 26: ...uts off the system when the feed water pressure drops below 15 PSI preventing damage to the pump The system restarts automatically when there is a constant pressure of 35 PSI or more PUMP THROTTLE VAL...

Page 27: ...he O rings or brine seal if damaged 5 Flow directions should be observed for installation of each element into their respective pressure vessels REPLACING THE MEMBRANE ELEMENT WARNING THE BRINE SEAL M...

Page 28: ...y fasten using a 5 Allen wrench 8 Reconnect any fittings that may have been disconnected when the membrane pressure vessels were disassembled 9 To Start Up the system please refer to the Initial Start...

Page 29: ...in a solution of 2 M 100 venting the air outside of the pressure vessels Use the overflow technique circulate the M 100 solution in such a way that the remaining air in the system is minimized after...

Page 30: ...See temperature correction sheet Low operating pressure Adjust concentrate valve POOR PERMEATE QUALITY Damage product tube o rings Inspect and or replace Damaged or oxidized membrane Replace membrane...

Page 31: ...y after one year of operation but can be extended with diligent flushing and cleaning of the system A high pH and or precipitation of hardness can cause premature loss in rejection Permeate flow shoul...

Page 32: ...ORS FOR MEMBRANE Find the temperature correction factor TCF from the table below Divide the rated permeate flow at 77 F by the temperature correction factor The result is the permeate flow at the desi...

Page 33: ...ect flow Example 5 gpm 59 F 5 1 42 3 52 gpm 5 gpm 77 F 5 1 5 gpm 5 gpm 84 F 5 0 89 5 62 gpm SERVICE ASSISTANCE If service assistance is required please complete the following process Contact your loca...

Page 34: ...system s manufacturer guarantees that the proposed product is to be free from any defects in material or workmanship when operated in accordance with written instructions for a period of one year 12...

Page 35: ...35 HRO 6 07 26 12 DRAWINGS FIGURE 5A FIGURE 5B...

Page 36: ...36 HRO 6 07 26 12 FIGURE 6...

Page 37: ...37 HRO 6 07 26 12 FIGURE 7...

Page 38: ...38 HRO 6 07 26 12 Note A portion of the frame has been removed to expose components FIGURE 8...

Page 39: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 1 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW PM 1 10...

Page 40: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 2 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW PM 1 10...

Page 41: ...CART SEDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 3 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 1 200899 METER FLOW P...

Page 42: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 4 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Page 43: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 5 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Page 44: ...EDIMENT PLEATED 4 5 x 20 5 MIC 6 1 203649 HOUSING FILT BLK BLU 4 5 x 20 1 FNPT 7 6 202929 HOUSING MEM FRP 4040 P x C FNPT 8 1 204207 CONTROLLER COMPUTER C22 120 220V 1PH 9 2 200899 METER FLOW PM 1 10...

Page 45: ...45 HRO 6 07 26 12 HRO 6 1800 FLOW DIAGRAM...

Page 46: ...46 HRO 6 07 26 12 HRO 6 4000 FLOW DIAGRAM...

Page 47: ...47 HRO 6 07 26 12 HRO 6 5000 FLOW DIAGRAM...

Page 48: ...48 HRO 6 07 26 12 HRO 6 7000 FLOW DIAGRAM...

Page 49: ...49 HRO 6 07 26 12 HRO 6 9000 FLOW DIAGRAM...

Page 50: ...50 HRO 6 07 26 12 HRO 6 10 000 FLOW DIAGRAM...

Page 51: ...51 HRO 6 07 26 12...

Page 52: ...52 HRO 6 07 26 12...

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