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Checking and setting headlamps (National regulations must be observed)

Setting up

5 Checking and setting headlamps (National regulations

must be observed)

NOTE

The headlight aiming device can be used to inspect all headlight systems, including DE, FF, LED
and XENON headlights. The rectangle drawn on the test screen corresponds to the size of the test
surface which is mandatory under the Directive for the adjustment of vehicle headlamps. After
headlamps have been adjusted, they must be fastened on the vehicle in such a way that it is not
possible for them to be accidentally moved out of alignment. Headlamp settings should be checked
whenever repairs have been carried out to a vehicle’s suspension. This is also recommended
whenever a headlamp bulb has been replaced.

If the vehicle is fitted with an automatic mechanism to compensate for movements in the bodywork or headlamps
caused by changes in the load, the characteristics of this mechanism as described in the manufacturer’s instructions
must be taken into account.

To set the headlamps, if they can be adjusted by hand on this particular vehicle, the adjustment mechanism must be
in the exact prescribed position for the basic setting.

If the adjustment mechanism only provides for two positions for the headlamps, and the exact position is not specially
marked, the procedure is as follows:

If the light beam rises as the vehicle’s load is increased, the setting must be carried out with the adjustment
mechanism in its end position and the light beam in its highest position.

If the light beam falls as the vehicle’s load is increased, the setting must be carried out with the adjustment
mechanism in its end position and the light beam in its lowest position.

e = Distance in cm by which the cut-off line must be inclined at a distance of 10 metres

H = Height of the centre of the headlamp above the floor, in cm

h = Height of the dividing line of the test area above the floor, in cm.

Scaled wheel

Various different angles of inclination of the cut-off line expressed in
% are prescribed for the various types of vehilcle (see adjustment
table — cut-off line in % x 10 corresponds to dimension “e”)

10

Summary of Contents for 8PA 007 732-301

Page 1: ...BD0056V0002EN0315S0 Instruction manual EN SEG IV 8PA 007 732 301 311...

Page 2: ...ermanently installed beamsetters 7 4 Setting up and alignment 8 4 1 Preparation of the vehicle 8 4 2 Setting up 9 5 Checking and setting headlamps National regulations must be observed 10 6 Using the...

Page 3: ...in the column until the two ends project the same distance at either side 2 Place the beamsetter box 6 as shown in the illustration with the operating lever 7 pressed down and lower it to the normal...

Page 4: ...rating lever for raising and lowering the beamsetter box 9 Base with rubber covered wheels for use on suitable floors 10 Hand wheel for locking column in position 11 Adjustment lever for horizontal al...

Page 5: ...for mobile beamsetters in zero position 3 Floor area 3 1 Even floor surface in compliance with ISO 10 604 for mobile beamsetters in zero position CAUTION The construction and condition of the floor a...

Page 6: ...necessary To this end both axle fixing screws must be slackened After the adjustment the short fixing screw is fixed by means of a SW5 hexagon wrench For measurements on a level surface according to D...

Page 7: ...of the floor area as described in Section 3 1 In order to be able to check and align the beamsetter accurately the following must be taken into account when laying the rails The floor area on which th...

Page 8: ...es and any vehicle with two or more axles should not be loaded Single track vehicles and single axle towing or utility machines with seat bogy or trailer should have one person or an object weighting...

Page 9: ...the broad band sight to align the beamsetter box in such a way that the sight line slit touches two points lying at the same height and symmetrically to the vehicle s longitudinal axis Fig 3 3 Tighten...

Page 10: ...ufacturer s instructions must be taken into account To set the headlamps if they can be adjusted by hand on this particular vehicle the adjustment mechanism must be in the exact prescribed position fo...

Page 11: ...a Passenger cars small and mini cars Wheelbase 2 5 m 1 2 2 0 0 2 0 8 b Passenger cars station wagons 1 2 2 0 c Vehicles with level regulated suspension or automatic tilt compensation of the light beam...

Page 12: ...amps with asymetrical dipped beams Dipped beam Dipped beam bi xenon 1 Align the beamsetter as described in Section 4 0 2 Set the scale wheel as shown on the adjustment table 3 Switch on dipped beam In...

Page 13: ...ust lie on the centre marking correct if necessary using the adjustment screws In the case of separate main beam modules e g in combination with bi xenon headlamps the main beam should be set accordin...

Page 14: ...86 0 7 1 22 42 3 2 5 59 192 0 8 1 39 48 3 3 5 76 198 0 9 1 57 54 3 4 5 94 204 1 0 1 74 60 3 5 6 11 210 1 1 1 92 66 3 6 6 29 216 1 2 2 09 72 3 7 6 46 222 1 3 2 26 78 3 8 6 64 228 1 4 2 44 84 3 9 6 81 2...

Page 15: ...ght values are checked a visual inspection of the headlamps must be carried out 1 Set the scale wheel in accordance with the adjustment table 2 Touch the right button on the light meter 3 Read off the...

Page 16: ...setter box in such a way that the red laser dot visible on the cover lens is projected onto the middle of the headlamp or in the case of transparent cover lenses directly onto the bulb The laser dot i...

Page 17: ...centre distance between the vehicle headlamps and mark it on the wall symmetrically to Line A Line D Draw this line at a distance e below Line H For headlamps e H 3 cm For fog lamps e H 3 7 cm Line H...

Page 18: ...74 1 77 1 73 2 0 1 33 1 47 1 28 1 67 1 62 1 64 1 83 1 86 1 82 2 1 1 40 1 50 1 35 1 75 1 70 1 72 1 92 1 95 1 91 2 2 1 47 1 57 1 42 1 83 1 78 1 80 2 02 2 05 2 01 2 3 1 53 1 63 1 48 1 92 1 87 1 89 2 11...

Page 19: ...d before they leave the factory However when they are in use in a garage it can happen that they come out of calibration if not handled properly e g by being knocked over It is therefore advisable to...

Page 20: ...2 021 5 Sight with holder 8PV 861 078 021 6 Window 9EV 861 038 001 7 Luxmeter 8PL 863 005 001 8 Fresnel lens 9EL 857 597 001 9 Protective glass panel 9EV 857 067 011 10 Set of three spare wheels 9XS 8...

Page 21: ...If you have any questions Phone the Hella Customer Service Department 21...

Page 22: ...HELLA GUTMANN SOLUTIONS GMBH Am Krebsbach 2 79241 Ihringen GERMANY Phone 49 7668 9900 0 Fax 49 7668 9900 3999 info hella gutmann com www hella gutmann com 2015 HELLA GUTMANN SOLUTIONS GMBH...

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