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Helios PD2-6100 Strain Gauge, Load Cell, and mV Meter 

Instruction Manual 

 

47 

 

Programmable Function Keys 
User Menu (

user

The 

User 

menu allows the user to assign the front 

programming buttons function keys F1, F2, and F3, 
the digital input F4 (located on the input signal 
connector), and four digital inputs (located on the 
digital I/O connector) to access most of the menus or 
to activate certain functions immediately (e.g. reset 
max & min, hold relay states, etc.). This allows the 
meter to be greatly customized for use in specialized 
applications. 

The four digital outputs can be assigned to a number 
of actions and functions executed by the meter (i.e. 
alarms, relay acknowledgement, reset max, min, or 
max & min, tare, and reset tare). The digital outputs 
can be used to trigger external alarms or lights to 
indicate these specific events. 
 

 

 

Function Keys & Digital I/O 
Available Settings 

Refer to the following table for descriptions of each 
available function key or digital I/O setting.  
 

Function Keys & Digital I/O Available Settings 

Display 

Description 

Rst Hi 

Reset the stored maximum display 
value 

Rst Lo 

Reset the stored minimum display value 

Rst HL 

Reset the stored maximum & minimum 
display values 

tare 

Capture tare and zero the display 

Rst tr 

Reset captured tare and resume normal 
operation 

relay 

Directly access the relay menu 

Set 1

*

Directly access the set point menu for 
relay 1 (*through 4) 

Rly d 

Disable all relays until a button 
assigned to 

enable relays

 (

Rly E

) is 

pressed 

Rly E 

Enable all relays to function as they 
have been programmed 

O Hold 

Hold current relay states and analog 
output as they are until a button 
assigned to 

enable relays

 (

Rly E

) is 

pressed 

d Hold 

Hold the current display value, relay 
states, and analog output momentarily 
while the function key or digital input is 
active. The process value will continue 
to be calculated in the background. 

Ln1 Hi 

Display minimum display value on line 1 

Function Keys & Digital I/O Available Settings 

Display 

Description 

Ln1 Lo 

Display minimum display value on line 1 

Ln1 HL 

Display maximum & minimum display 
values on line 1 

Ln2nmV 

Display the mV input on line 2 

Ln2 Hi 

Display maximum display value on line 2 

Ln2 Lo 

Display minimum display value on line 2

 

Ln2 HL 

Display maximum & minimum display 
values on line 2 

zero 

Zero the display (this is different from 

capture tare

 because it cannot be reset) 

F On 1

*

Force relay 1 (*through 4) into the on 
state. This function is used in 
conjunction with a digital input to 
achieve interlock functionality. See 

Setting Up the Interlock Relay (Force 
On) Feature

 on page 

40

 for details 

about interlock relays. 

Contrl 

Directly access the 

Manual Control

 

menu 

disabl 

Disable the selected function key or 
digital I/O 

AcH 

Acknowledge all active relays that are in 
a manual operation mode such as auto-
manual or latching 

Reset 

Directly access the reset menu 

nmenu 

Mimic the menu button functionality 
(digital inputs only) 

rigHt 

Mimic the right arrow/F1 button 
functionality (digital inputs only) 

up 

Mimic the up arrow/F2 button 
functionality (digital inputs only) 

Enter 

Mimic the enter/F3 button functionality 
(digital inputs only) 

Alnm 1

*

Provide indication when alarm 1 
(*through 4) has been triggered (digital 
outputs only) 

 

Summary of Contents for PD2-6100

Page 1: ...g Software SunBright Display Standard Feature Great for Outdoor Applications Operating Temperature Range 40 to 65 C 40 to 149 F Conformal Coated PCBs for Dust and Humidity Protection UL C UL Listed E1...

Page 2: ...te details Registered Trademarks All trademarks mentioned in this document are the property of their respective owners 2021 Precision Digital Corporation All rights reserved FREE MeterView Pro Program...

Page 3: ...nfiguration 17 Shunt Calibration 19 Relay Connections 19 Switching Inductive Loads 19 RS 485 Connections 20 RS 485 Multi Drop Connection 20 RS 485 Serial Converters 20 Digital I O Connections 21 F4 Di...

Page 4: ...put Aout 41 Reset Menu reset 41 Tare Menu Tare 41 Tare Functionality tare 41 Manual Control Menu Contrl 41 Setting Up the Password pass 42 Protecting or Locking the Meter 42 Making Changes to a Passwo...

Page 5: ...Strain Gauge Powered by External Supply 18 Figure 15 Multiple Strain Gauges Connected Through Junction Box 18 Figure 16 mV Transducer Input Connections 18 Figure 17 Four wire mV Transducer Connections...

Page 6: ...y loaded Helios PD2 6100 meter comes with four SPDT relays a 4 20 mA output one 10 VDC sensor excitation one 24 VDC power supply five digital inputs and four digital outputs and onboard RS 485 serial...

Page 7: ...Red Yellow Green Light Layers Button Mounted and Wired to Helios 1 Note 1 Specify MOD PD2LH model as a separate item on the order for the Helios to order the Light Horn Button accessory installed and...

Page 8: ...tal inputs Non Volatile Memory All programmed settings are stored in non volatile memory for a minimum of ten years if power is lost Power Options 85 265 VAC 50 60 Hz 90 265 VDC 20Wmax 12 24 VDC 12 24...

Page 9: ...esistive load 1 14 HP 50 W 125 250 VAC for inductive loads Noise Suppression Noise suppression is recommended for each relay contact switching inductive loads see Switching Inductive Loads on page 19...

Page 10: ...t to a 0 10 VDC output RS 485 Serial Communications Compatibility EIA 485 Connectors Removable screw terminal connector Max Distance 3 937 1 200 m max Status Indication Separate LEDs for Power P Trans...

Page 11: ...es located under the lower door panel and are accessible by removing the single securing screw Wires should be run through the knockout holes located on the bottom of the meter see Figure 5 Conduit Ho...

Page 12: ...e girth of the mounting screws pre drill holes at the mounting locations previously marked Insert mounting screws into the four mounting holes and screw them into the pre drilled holes DO NOT overtigh...

Page 13: ...o the top and bottom for vertical pipes or left and right for horizontal pipes of the reverse side of the meter enclosure using the provided fasteners DO NOT overtighten the fasteners as it could caus...

Page 14: ...Software Video at www predig com meterviewpro MeterView Pro Installation 1 Connect one end of the provided USB cable to the meter and the other end to the computer The computer will automatically inst...

Page 15: ...sor requires 5 VDC excitation the switch labeled P P must be configured accordingly To access the voltage selection switch 1 Turn off the power to the meter 2 Unscrew and open the lower door panel 3 L...

Page 16: ...f the lower door panel shows the location of all connectors available with the ordered configuration DO NOT connect any equipment to the RJ45 M LINK connector Otherwise damage will occur to the equipm...

Page 17: ...urned ON the Helios s power supply is used Range Switch 2 The range switch adjusts the gain of the internal circuitry Narrower ranges require more amplification OFF Range Lower internal gain Turn this...

Page 18: ...Connections The following figures show examples of strain gauge connections There is a 5 position DIP switch CONFIG to set up the input ranges and sensor excitation Note Refer to Switch Configuration...

Page 19: ...when switching inductive loads to prevent disrupting the microprocessor s operation The snubbers also prolong the life of the relay contacts Suppression can be obtained with resistor capacitor RC netw...

Page 20: ...meter 2 Press Up arrow until Serial SEriaL menu is displayed and press Enter Addres is displayed 3 Press Enter to change meter address using Right and Up arrow buttons Press Enter to accept 4 Press Me...

Page 21: ...al Input Connections A digital input F4 is standard on the meter This digital input should be connected with a normally open contact across F4 and COM or with an active low signal applied to F4 It can...

Page 22: ...activate the interlock relay This feature is enabled by configuring the relay and the corresponding digital input s see Setting Up the Interlock Relay Force On Feature on page 40 In the example below...

Page 23: ...set the meter input selection See Switch Configuration on page 17 to setup the switch Setup and programming is done using MeterView Pro or through the programming buttons After power and input signal...

Page 24: ...dvanced features of the meter Remote Buttons The meter can be operated via a remote control station PDA2364 MRUE using the digital input connections The PDA2364 MRUE mimics the Helios s four programmi...

Page 25: ...CAL 1 Scale 1 Enter the Scale menu for PV1 SCAL 2 Scale 2 Enter the Scale menu for PV2 Display Functions Messages Display Parameter Action Setting Description Cal Calibrate Enter the Calibration menu...

Page 26: ...Enter to reset min display Rst HL Reset high low Press Enter to reset max min displays Rst tr Reset tare Press Enter to reset tare tare Tare Enter Tare menu Captur Capture Press Enter to set meter to...

Page 27: ...ressing Enter Setting Numeric Values The numeric values are set using the Right and Up arrow buttons Press Right arrow to select next digit and Up arrow to increment digit value The digit being change...

Page 28: ...enu Setting the Display Units units Enter the pre defined engineering unit or custom unit The pre defined units have automatic conversion factors This unit will be displayed if d unit is selected as t...

Page 29: ...l point at all Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed and then it moves to the leftmost position Pressing the Up arrow moves the de...

Page 30: ...the meter for at least 15 minutes before performing calibration to ensure specified accuracy Multi Point Calibration Scaling The meter is set up at the factory for 2 point linear calibration The numbe...

Page 31: ...error message is displayed the meter reverts to input 2 during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The...

Page 32: ...g up the input and display press the Menu button to exit programming and skip the rest of the setup menu Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling...

Page 33: ...ime g Off relay state controlled by Interlock feature 2 Set point 3 Reset point 4 Fail safe operation a On enabled b Off disabled 5 Time delay a On delay 0 999 9 seconds b Off delay 0 999 9 seconds Se...

Page 34: ...n safe limits and the relay coil is de energized when the alarm condition exists The fail safe operation is set independently for each relay Select on to enable or select off to disable fail safe oper...

Page 35: ...lay coil is energized in non alarm condition In case of power failure relay will go to alarm state Time Delay Operation The following graphs show the operation of the time delay function When the sign...

Page 36: ...ing Operation When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point is crossed...

Page 37: ...atus indication for the following LED Status 1 Alarm 1 2 Alarm 2 3 Alarm 3 4 Alarm 4 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standa...

Page 38: ...Manual reset any time Condition LED Relay Normal Off Off Alarm On On Ack Off Off Latching Relay with Clear Lt Clr In this application the meter is set up for manual reset only after the signal passes...

Page 39: ...Function 1 30 000 10 000 Controls pump 1 2 35 000 5 000 Controls pump 2 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level re...

Page 40: ...lay Action menu and set the action to off 2 In the Advanced features User menu program any of the digital inputs to Force On any of the internal relays 1 4 3 Connect a switch or dry contact between th...

Page 41: ...select the tare mode There are three modes of operation Capture Tare Programmable Tare and Off Capture Tare Pressing the Tare key zeroes the display and the T indicator flashes indicating that tare is...

Page 42: ...on is pressed Press the Enter button while the message is being displayed and enter the correct password to gain access to the menu After exiting the programming mode the meter returns to its password...

Page 43: ...on Advanced Features Menu Display Messages Display Parameter Action Setting SCALE Scale Scaling parameter SCAL 1 Scale 1 Scaling parameter 1 SCAL 2 Scale 2 Scaling parameter 2 CutofF Cutoff Set low va...

Page 44: ...filter bypass may be set between 0 1 and 99 9 of full scale Rounding Feature round The rounding feature is used to give the user a steadier display with fluctuating signals Rounding is used in additi...

Page 45: ...e programmed with up to 8 linearization points Auto Zero Auto 0 Auto zero corrects for drift that can occur over time that causes the input signal to slowly change The meter will continue to read zero...

Page 46: ...ommended to use a milliamp meter with a resolution of at least 0 1 A to measure the output current The values saved internally during this procedure are used for scaling the 4 20 mA output in the Setu...

Page 47: ...ion as they have been programmed O Hold Hold current relay states and analog output as they are until a button assigned to enable relays Rly E is pressed d Hold Hold the current display value relay st...

Page 48: ...w input signal e g 0 00 mV and press Enter The display flashes for a moment while the meter is accepting the low input signal 5 After the display stops flashing a number is displayed with the leftmost...

Page 49: ...value or other parameters function assigned through the User menu Function Keys Operation During operation the programmable function keys operate according to the way they have been programmed in the...

Page 50: ...hrough all digits decimal points and relay indicators to enable the operator to check that all LEDs are functioning properly 4 Press the Enter button again to access the Information menu info or press...

Page 51: ...0 Relay 4 reset point RSt 4 35 00 Fail safe relay 1 Fls 1 Off Fail safe relay 2 Fls 2 Off Fail safe relay 3 Fls 3 Off Fail safe relay 4 Fls 4 Off Parameter Display Default Setting On delay relay 1 On...

Page 52: ...1 Input selected in Setup menu 2 Signal at Signal connector 3 Input exceeds range selected Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Filter and b...

Page 53: ...8990 www predig com LIM2 6100_D SFT071 Ver 4 211 up 08 21 Contact Precision Digital Technical Support Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com Sales Support Call 80...

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