Helios H-45L Operation Manual & Spare Parts List Download Page 4

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f.

 

Dress properly. Do not wear loose clothing or jewellery.    Keep your hair, clothing 
and gloves away from moving parts.

  Loose clothes, jewellery or long hair can be 

caught in moving parts. 

 

Power

 

Tool Use and Care 

a.

 

Do not use the tool if the switch does not turn it on and off.   

Any tool that cannot be 

controlled with the switch is dangerous and must be repaired.

 

b.

 

Take off

 

the battery pack from the tool before making any adjustments, changing 

accessories, or storing tools. 

  Such preventive safety measures reduce the risk of starting 

the tool accidentally. 

c.

 

Store idle tools out of the reach of children and do not allow persons unfamiliar with 
the tool or these instructions to operate the tool.

    Tools are dangerous in the hands of 

untrained users. 

d.

 

Maintain tools. Check for misalignment or binding of moving parts, breakage of 
parts and any other condition that may affect the tool’s operation.  If damaged, 
have the tool repaired before use. 

  Many accidents are caused by poorly maintained 

tools. 

e.

 

Use the tool, accessories and tool bits etc.  In accordance with these instructions, 
taking into account the working conditions and the work to be performed. 

 Use of 

the tool for operations different from those intended could result in a hazardous situation. 

 

Battery Use and Care 

a.

 

Ensure the switch is in the off position before inserting the battery pack.    Inserting the 
battery pack into power tools that have the switch on invites accidents. 

b.

 

Recharge only with the charger specified by the manufacturer.    A charger that is suitable 
for one type of battery pack may create a risk of fire when used with another battery pack. 

c.

 

Use power tools only with specifically designated battery packs.    Use of any other battery 
packs may create a risk of injury and fire. 

d.

 

When the battery pack is not in use, keep it away from other metal objects like paper clips, 
coins, keys, nails, screws, or other small metal objects that can make a connection from 
one terminal to another.    Shorting the battery terminals together may cause burns or a 
fire. 

e.

 

Under abusive conditions, liquid may be ejected  from the battery; avoid contact.  If 
contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek 
medical help.    Liquid ejected from the battery may cause irritation or burns. 

 

Service 

a.

 

Have your power tool serviced by a qualified trained person using only identical 
replacement parts.    This will ensure that the safety of the power tool is maintained. 

b.

 

Tool service must be performed only by qualified trained personnel. 

 Service or 

maintenance performed by unqualified personnel may result in a risk of injury. 

c.

 

When servicing a tool, use only identical replacement parts.    Follow instructions in the 
Maintenance section of this manual.  Use of unauthorized parts or failure to follow 
Maintenance Instructions may create a risk of shock or injury.

 

Summary of Contents for H-45L

Page 1: ...HELIOS H 45L BATTERY POWERED MANUAL TOOL FOR PLASTIC STRAPPING OPERATION MANUAL SPARE PARTS LIST Original Instruction READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT...

Page 2: ...PART I CONTENTS 1 General Safety Rules 1 2 Functional Unit 3 3 Technical Data 4 4 Operation Elements 4 5 Operation 5 6 Maintenance 9 7 Troubleshooting 10 8 Wiring Diagram 11...

Page 3: ...ain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord of charger Never use the cord for carrying pulling or unplugging the power tool Keep...

Page 4: ...re inserting the battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the charger specified by the manufacturer A charger that is sui...

Page 5: ...2 Functional Unit 3 6 Battery Unit H45 60002 3 Linkage Unit H45 30000 2 Gripper Unit H45 20000 4 Sealing Cutting Unit H45 40000 1 Tensioning Unit 5 Body Frame Unit H45 50000 H45 10000...

Page 6: ...94 8dB A Tension max 220 kg 485 lbs Dimensions L W H 350mm 157mm 160mm Weight 4 26 kg 9 4 lbs Working Temperature The ambient temperature should be between 5 and 45 23 and 113 The best performance is...

Page 7: ...shortly the battery is installed correctly Fig a Removing the Empty Battery If the LED lights on RED while tensioning or welding that means the battery is exhausted Please push the unlatching buttons...

Page 8: ...oning force can be preselected with the left adjusting knob Turning it clockwise increases the tensioning force while turning it counterclockwise decreases the tensioning force Adjusting knob for tens...

Page 9: ...straps well aligned on each other into the strap guide using your left hand Release the handle lever 6 Tensioning and Sealing the Straps Auto Press down the rocker switch until the desired strap tensi...

Page 10: ...ntities of fused plastic may overflow on sides Welding Time Too Short The plastic strap is not welded over the whole width of the strap The seal efficiency is insufficient Warning Straps with insuffic...

Page 11: ...blowing the debris from the left side to avoid any debris blowing to inside of the tool Air blow Air blow H45 10070 10071 H45 10090 H45 40090 2 If air gun could not dislodge the debris between the te...

Page 12: ...fer to Page no 6 in Part I of Manual b There is too much strap debris on the teeth of the Tensioning Wheel H45 10090 or Gripper H45 10070 c Strap Stop H45 10280 H45 10281 touches the straps shown as f...

Page 13: ...8 Wiring Diagram 11...

Page 14: ......

Page 15: ......

Page 16: ...71 Gripper For 9mm 12mm 1 8 H45 10080 Holder For 16mm 1 H45 10081 Holder For 9mm 12mm 1 9 H45 10090 Tensioning Wheel 1 10 H45 10100 Dowel 3 11 H45 10110 Parallel Pin 3 12 H45 10120 Idler Gear 3 13 H45...

Page 17: ...38 HBS0410N HBS M4 10 N 2 39 HBS0430HN HBS M4 30 H N 2 40 HBS0516N HBS M5 16 N 1 41 HN05 HN M5 1 42 KT 477N Needle Bearing 477N 3 43 KT 5810N Needle Bearing 5810N 3 44 HBS0412N HBS M4 12 N 2 45 SB04 B...

Page 18: ......

Page 19: ...0080 M2 Motor 1 10 H45 20100 Eccentric Shaft Gear 1 11 H45 10250 Washer 1 12 H45 20120 M2 Motor Ass y 1 13 H45 20110 Spring Slide Ass y 1 18 LA 50210 Label 1 23 HBS0320N HBS M3 20 N 1 24 HN05 HN M5 1...

Page 20: ......

Page 21: ...45 30130 Coupler Shaft 1 14 H45 30140 Handle Lever 1 15 H45 30150 Connector 1 16 H45 30160 Handle Shaft 1 17 H45 30170 Washer 4 18 H45 30180 Shaft 1 19 H45 30190 Spur Wheel Ass y 1 21 H45 10250 Washer...

Page 22: ......

Page 23: ...2 H45 40120 Driver Pin 1 13 H45 40130 Bolt 1 14 H45 40140 Thrust Piece 1 15 H45 40150 Ball Cage 1 16 H45 40160 Welding Gripper 1 17 H45 40170 Seesaw Lever In Side 1 18 H45 40180 Guide Case 1 19 H45 40...

Page 24: ...et 2 33 H44 10710 Lock Pin 4 8 1 35 H45 40340 Cover 1 40 HBS0545HN HBS M5 45 H N 1 41 BR627ZZ Bearing 627ZZ 1 42 TMS0408 TMS M4 8 1 43 HBS0408N HBS M4 8 N 2 44 HBS0416N HBS M4 16 N 2 45 HBS0420N HBS M...

Page 25: ......

Page 26: ...HS M3 10 N 2 12 FHS0408N FHS M4 8 N 6 14 FTP0410BN FTP M4 10 B N 4 15 HBS0416N HBS M4 16 N 2 16 TTP0420BN TTP M4 20 B N 3 17 HBS0440HN HBS M4 40 H N 2 18 PW04 PW M4 2 19 SW04 SW M4 7 20 H45 50160 Wash...

Page 27: ......

Page 28: ...For 110V 1 H45 60290 Li Ion Battery Charger For 220V 230V 240V 1 13 H45 60130 Tension Switch Auto 1 14 H45 60143 Control Box PCB 1 15 H45 60150 Knob 2 16 H45 60160 Sealing Switch Semi 1 17 H45 60171...

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