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Heinzmann PRIAMOS I DC 16.1-03, Manual

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(  ) the HEINZMANN Analogue Governors Application:....................................................  

(  ) the HEINZMANN Digital Governors 

Application:....................................................  

(  ) the HEINZMANN Gas Engine Equipment  Application:....................................................  

 

 

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Summary of Contents for PRIAMOS I DC 16.1-03

Page 1: ...3 8208 188 E mail info heinzmann com www heinzmann com V A T No DE145551926 HEINZMANN Digital Electronic Speed Governors Basic Systems PRIAMOS I DC 16 1 03 DC 30 1 03 DC 40 1 03 Copyright 2006 by Hein...

Page 2: ......

Page 3: ...it StG Actuator Stellger t SW Setpoint Potentiometer Sollwertpot IA Pickup Impulsaufnehmer Control Unit DC 161 03 Actuator StG 16 01 Setpoint Pot SW Pickup IA Basic System DG 301 03 Control Unit DC 30...

Page 4: ......

Page 5: ...ncerning EMI Check the functionality of the existing protection and monitoring systems To prevent damages to the equipment and personal injuries it is imperative that the following monitoring and prot...

Page 6: ...arranties express or implied that the examples data or other information in this volume are free of error that they are consistent with industry standards or that they will meet the requirements for a...

Page 7: ...11 5 2 5 Clearance for IA 22 76 and IA 23 102 11 5 2 6 Mounting Measurements 12 5 2 7 Redundant Speed Signal 12 5 3 Cooling Medium Temperature Sensor TS 01 28 PT 1000 13 5 4 Pressure Sensors 14 5 4 1...

Page 8: ...le of Connection for Vehicle Operation 34 10 6 Example of Connection for Locomotive Operation with 16 Notches 35 10 7 Example of Connection for Locomotive Operation with Speed Setpoint via Current Sig...

Page 9: ...Contents PRIAMOS I 16 Order Specifications for Manuals 48...

Page 10: ......

Page 11: ...ctrical high tension Mortal danger This symbol does not refer to any safety instructions but offers important notes for better understanding the functions that are being discussed They should by all m...

Page 12: ...ess it is in perfect condition On detecting any faults please inform your superior immediately Before starting the engine remove any unnecessary material and or objects from the working range of the i...

Page 13: ...1 3 Before Putting an Installation into Service after Maintenance and Repair Works Check on all slackened screw connections to have been tightened again Make sure the control linkage has been reattach...

Page 14: ...or increasing or decreasing speed c Fixed Fuel Limitation For the stop position and the maximum fuelling position electric catches can be provided This will prevent the governor s thrust from affectin...

Page 15: ...output is regulated in dependence on speed resp load j Anti Stick Slip Device For locomotive operation an anti stick slip device can be provided k Accessories Accessories such as synchronizing units...

Page 16: ...2 General Remarks PRIAMOS I 6 When selecting and determining the functions it has to be ascertained whether the hardware equipment suffices with respect to the total range of functions Note...

Page 17: ...indicates the current position of the output shaft thus allowing optimum signal adjustment by the CPU As the governor comprises an I fraction and as for any load level the speed is permanently compare...

Page 18: ...tic pickup Redundant Engine Speed Signal Setpoint Values Temperature Sensor Engine Stop Oil Pressure Sensor Digital Inputs Actuator StG 64 03 StG 90 03 Engine Speed Actuator Travel Alarm Programming A...

Page 19: ...Procedure inductive active PT1000 passive active active Measuring Range 50 6 000 Hz 50 150 C 0 6 bar 0 10 bar 0 2 bar 0 5 bar 0 10 bar Supply Voltage Range passive 10 34 V DC 12 36 V DC Output Signal...

Page 20: ...installation of the pickup has to be arranged in such a way as to obtain a frequency as high as possible Normally the HEINZMANN digital governors DG 16 1 03 up to DG 40 1 03 are designed for a maximum...

Page 21: ...4 Clearance for IA 02 76 up to IA 13 102 The distance between the magnetic pulse pickup and the tooth top should range from 0 5 to 0 8 mm It is possible to screw in the magnetic pickup till it touches...

Page 22: ...1 5 23 102 102 M 24 x 1 5 Ordering specification e g IA 02 76 5 2 7 Redundant Speed Signal If precautions are to be taken with regard to failures od the pulse pickup a second pulse pickup can be conn...

Page 23: ...ing current approx 1mA Time constant in fluids approx 13 seconds Admissible temperature range of connector socket 40 C up to 105 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shock 50 g 11 ms half...

Page 24: ...ature 25 C up to 85 C Ambient temperature 25 C up to 85 C Oil temperature 25 C up to 125 C Protection grade IP 65 Vibration 20 g 10 300 Hz Shock 50 g 11 ms half sine wave Tightening torque max 25 Nm C...

Page 25: ...20 mA Storage temperature 55 C up to 100 C Ambient temperature 40 C up to 100 C Protection grade IP 65 Vibration 2 g 5 500 Hz Shock 50 g 11 ms half sine wave Connection DIN 43650 A or terminal strip...

Page 26: ...Schw Germany Phone 07673 8208 0 Telefax 07673 8208 88 GmbH Co HEINZMANN R 10 4 5 52 57 27 5 14 80 113 125 6 91 29 5 SW 24 G3 8 G1 4 15 30 30 Figure 7 Boost Pressure Sensor with Housing Pressure Sensor...

Page 27: ...tentiometer SW 01 1 b 1 turn Displacement angle approx 312 Resistance 5 kOhm Temperature range 55 C to 120 C Protection grade IP 00 9 5 3 8 32 NEF 2A 27 23 26 Figure 8 Potentiometer SW 01 1 b 6 2 Setp...

Page 28: ...al fails the governor will set minimum speed according to the 4 mA value or a programmable substitute value 6 4 Digital Presetting of Setpoint Values A 4 bit binary coded digital input for 16 speed le...

Page 29: ...imum voltage of actuator maximum 10 in control device Fuse protection of governor electronic 3 A power stage 16 A Current consumption approx 200 mA current of actuator Storing temperature 55 C to 85 C...

Page 30: ...7 Control Unit DC 16 1 03 up to DC 40 1 03 20 PRIAMOS I 7 2 Measurements 20 93 34 5 99 6 5 260 10 59 46 7 48 5 51 5 184 110 26 240 200 5 Figure 10 Control Unit DC 16 1 03 up to DC 40 1 03...

Page 31: ...ime lubricants assures maintenance free operation and long working life of the actuators A feedback cam is mounted on the governor output shaft which is scanned contactlessly by a probe thus transmitt...

Page 32: ...voltage changes cause governor disturbances 8 2 Installation The actuator must be mounted firmly on the engine by means of reinforced brackets Unstable arrangements as caused by weak bracket material...

Page 33: ...170 ms Current consumption of whole governor maximum current safe current in steady state condition approx 5 A approx 1 7 A approx 5 A approx 1 7 A Storage temperature 55 C up to 110 C 55 C up to 110...

Page 34: ...0 100 without load approx 190 ms Current consumption of whole governor maximum current safe current in steady state condition approx 5 A approx 1 7 A Storage temperature 55 C up to 110 C Ambiente empe...

Page 35: ...Telefon 07673 8208 0 Telefax 07673 8208 88 Diese Schraube darf nicht verstellt werden Never turn this screw Ne pas toucher a cette vis 216 30 SAE Serration 1 2 36 238 M8 66 18 2 11 70 79 5 151 5 F llu...

Page 36: ...the carburettor 9 2 Order Specification for Lever Arm Please order RH 16 01 EDV No 504 170 02 00 9 3 Connecting Linkage The connecting linkage from the governor to the injection pump or the carburett...

Page 37: ...ch 1 D 79677 Sch nau Germany Telefon 07673 8208 0 Telefax 07673 8208 88 Diese Schraube darf nicht verstellt werden Never turn this screw Ne pas toucher a cette vis F llung Fuel Combustible 1 0 0 50 0...

Page 38: ...ding Range Voltage for BasicSystem E Serial No R Gm bH Co HEINZMANN Am Haselbach 1 D 79677 Sch nau Germany Telefon 07673 8208 0 Telefax 07673 8208 88 Diese Schraube darf nicht verstellt werden Never t...

Page 39: ...rol housing and any of these other componets to avoid currents via the shielding it is necessary to run a separate wire from the control housing to each of these components HEINZMANN Serial No for Bas...

Page 40: ...motor line of the actuator are bound have an adverse effect upon the performance of the speed governor In steady state operation this will cause a heavy increase of current consumption and unnecessary...

Page 41: ...ly If there are battery chargers with rapid charge mode installed in the plant the rapid charge mode should no be used during operation If there is no battery provided it is absolutely necessary that...

Page 42: ...r 15 30 m 2 5 mm rest 0 75mm Plug 2 Control Unit 24V Temperature Sensor Droop Speed Idle 1 2 Overspeed Protection A B A B Cooling Water Sensor Speed B1 C1 G1 H1 N1 F1 E1 A1 Q1 P1 V1 Z1 J1 D1 L1 K1 A2...

Page 43: ...5 16 14 I II III DC 161 03 or DC 301 03 or DC 401 03 Plug 1 Plug 3 Plug 4 A B max min 5 kOhm Manual Speed 470 Ohm 470 Ohm StG 16 01 or StG 30 01 or StG 40 01 Actuator Magnetic Pickup 1 IA Magnetic Pic...

Page 44: ...orque Velocity Governor 1 2 G2 F2 max min 5 kOhm Manual Setpoint 1 E3 Velocity Sensor max min 5 kOhm 470 Ohm 470 Ohm 470 Ohm 470 Ohm Manual Setpoint 2 StG 16 01 or StG 30 01 or StG 40 01 Actuator Magn...

Page 45: ...3 or DC 401 03 Plug 1 Plug 3 Plug 4 A B G2 F2 max min 470 Ohm Manual Setpoint Bit 1 Bit 2 Bit 3 470 Ohm 5 kOhm StG 16 01 or StG 30 01 or StG 40 01 Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or...

Page 46: ...01 03 Plug 1 Plug 3 Plug 4 A B max min 5 kOhm Manual Setpoint 4 20mA Remote Setpoint C3 D3 470 Ohm 470 Ohm StG 16 01 or StG 30 01 or StG 40 03 Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Ter...

Page 47: ...0 Ohm Constrained Opening StG Fuel Limitation Master Slave Definition Load Transfer Fixed Speed 2 R2 D2 G2 F2 E2 High Low StG 16 01 or StG 30 01 or StG 40 01 Actuator Magnetic Pickup 1 IA Magnetic Pic...

Page 48: ...ote Setpoint 470 Ohm 470 Ohm Constrained Opening StG Fuel Limitation Fixed Speed 2 R2 D2 StG 16 01 or StG 30 01 or StG 40 01 Actuator Magnetic Pickup 1 IA Magnetic Pickup 2 IA or Terminal W Temperatur...

Page 49: ...nit DC 161 03 or DC 301 03 or DC 401 03 L2 L4 L5 L7 L1 L3 L10 L11 L12 L13 Pickups Sensors Overspeed Protection Battery Setpoint Adjuster Analogue Outputs Status Indicator Communication PWM Frequency I...

Page 50: ...SV 103 DC 19 PG 010 02 222 00 SV 103 DC 24 SG 010 02 185 00 SV 103 DC 24 PK 010 02 177 00 SV 103 DC 19 SK 010 02 165 00 SV 103 DC 19 PK 010 02 175 00 SV 6 KG 10 K 010 02 044 00 SV 6 IA 2 K 010 02 170...

Page 51: ...rison with the hand held programmer this method offers advantages with respect to the possibilities of having characteristic curves readily displayed on the screen and easily varied the same holds for...

Page 52: ...sembly Line End Programming This method of programming is applied by the engine manufacturer during the final bench tests of the engine On this occasion the governor is programmed with regard to opera...

Page 53: ...ility is attained Increse derivative D fraction up to instability and reduce until stability is attained With these values set engine speed is to be disturbed briefly e g by shortly pressing the stop...

Page 54: ...options depending on the application a L1 Control Unit Power Supply L 1 1 Control unit power supply cm 5 x 1 50 mm b L2 Control Unit Actuator L 2 1 Control unit actuator feedback cm 3 x 0 75 mm shiel...

Page 55: ...x 0 75 mm L 6 4 Control unit switch 4 cm 1 x 0 75 mm L 6 5 Control unit switch 5 cm 1 x 0 75 mm L 6 6 Control unit switch 6 cm 1 x 0 75 mm L 6 7 Control unit switch 7 cm 1 x 0 75 mm L 6 8 Control unit...

Page 56: ...isplay speed cm 2 x 0 75 mm L 10 3 Control unit load sharing cm 2 x 0 75 mm L 10 4 Control unit pitch propeller control cm 2 x 0 75 mm k L11 Control Unit Frequency Input L 11 Control unit tacho cm 2 x...

Page 57: ...esel Engines 27 Figure 14 Linkage for Gas Engines 28 Figure 15 Connection of seperat Wire 29 Figure 16 Shield Connection without Plug 29 Figure 17 Shield Connection in the Plug 30 Figure 18 Correct Co...

Page 58: ...any you can simply include your business card the address where you want the manuals sent if different from above the number s as on front page bottom right and title s of the desired manual s or the...

Page 59: ...ls Quantity No of the manual Title Please send me your new sales documentation about the HEINZMANN Analogue Governors Application the HEINZMANN Digital Governors Application the HEINZMANN Gas Engine E...

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