Heatrae Sadia MegaFlo Installation Manual Download Page 7

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3.1 PIPE FITTINGS

All pipe connections to the Megaflo are made via 22mm compression fittings directly to 

the unit (nuts and olives supplied). The fittings are also threaded 3/4” BSP male parallel 

should threaded pipe connections be required.

3.2 COLD WATER SUPPLY

A 22mm cold water supply is recommended, however, if a 15mm (1/2”) supply exists 

which provides sufficient flow (see section 2.3) this may be used. More flow noise may 

be experienced from small bore pipes due to the increased water velocity through them.
The Cold Water Combination Valve supplied with the Megaflo incorporates a full flow 

isolating valve which will enable the Megaflo to be isolated from the mains supply for 

maintenance or servicing. To close the valve the black handle should be turned so that 

it lies at 90

o

 to the direction of flow. To open turn the handle so that it lies parallel to the 

direction of flow.

3.3 COLD WATER COMBINATION VALVE (see Figure 2)

The Cold Water Combination Valve can be connected anywhere on the cold water mains 

supply prior to the Megaflo unit. There is no requirement to site it close to the unit, it can 

be located at a point where the mains supply enters the premises if this is more conve

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nient. The Expansion Valve connection must not be used for any other purpose.
The Cold Water Combination Valve can be installed as a complete one-piece unit. The 

valve incorporates a factory set, non-adjustable Pressure Reducer/Strainer, an Expan

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sion Valve connection and a single Check Valve. The valve can be fitted in any orienta

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tion to suit the installation, however, ensure that the Valve is installed with the direction of 

flow arrows (stamped on the side of the brass body) pointing towards the Megaflo heater. 

Should you wish to site the Expansion Valve on the Cold Water Combination Valve this 

can be done by unscrewing the connection nut beneath the Expansion Valve on the 

Expansion Core Unit and removing the Expansion Valve. The connecting nut and blank

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ing plug should then be unscrewed from the Cold Water Combination Valve and replaced 

with the Expansion Valve. Note: if the Expansion Valve is fitted to the Cold Water Combi

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nation Valve the Expansion Core Unit should not be used as the Check Valve within it will 

prevent free passage of expanded water to the Expansion Valve. Ensure the discharge 

from the Expansion Valve can be correctly installed.
If a balanced pressure cold water supply is required to a thermostatic shower mixer valve 

this may be teed off the supply to the Megaflo immediately after the Cold Water Combi

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nation Valve (see Figure 4). Branches to drinking water outlets should be taken before 

the valve to avoid the possibility of warm expanded water being drawn from the tap.

3.4 EXPANSION CORE UNIT (see Figure 3)

Should a balanced pressure cold water supply be required for other cold water outlets 

the Expansion Core Unit supplied should be used. The Core Unit should be fitted into 

the pipework between the Cold Water Combination Valve and the Megaflo (note direc

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tion of flow arrows). The cold water balanced draw off connection should be taken from 

Installation - General

Installation - General

Summary of Contents for MegaFlo

Page 1: ...Megaflo HE 1 36005823 issue 6...

Page 2: ...5 INSTALLATION INDIRECT UNITS 18 6 COMMISSIONING 23 7 USER INSTRUCTIONS 25 8 MAINTENANCE 27 9 FAULT FINDING SERVICING 29 10 DIMENSIONS SPECIFICATIONS 32 11 GUARANTEE 35 12 CONTACTS 36 Contents Please...

Page 3: ...pes It is supplied complete with all its necessary inlet and safety controls electric immersion heater s and for indirect units a cylinder thermostat thermal cut out 2 port motor ised valve and wiring...

Page 4: ...the components for your Megaflo unit are con tained in the package The following components are supplied as standard with your Megaflo unit Factory fitted immersion heater s and thermal controls Cold...

Page 5: ...n supply pipe should be in 22mm The minimum mains water supply requirements should be 0 15 MPa 1 5 bar working pressure and 20 litres per min ute flowrate At these values outlet flowrates may be poor...

Page 6: ...Type AA AB AD or AG air gap be employed Water supplies that have either inadequate pressure or where the supply may be intermittent Situations where it is not possible to safely pipe away any discharg...

Page 7: ...nnection and a single Check Valve The valve can be fitted in any orienta tion to suit the installation however ensure that the Valve is installed with the direction of flow arrows stamped on the side...

Page 8: ...alve can be correctly installed ISOLATING VALVE MAINS IN 22MM COMPRESSION CONNECTION PRESSURE REDUCING VALVE HOUSING PRESSURE REDUCING VALVE CARTRIDGE 3 BAR 22MM COMPRESSION CONNECTION OUTLET TO MEGAF...

Page 9: ...Pressure Relief Valve Balanced cold water draw off to shower mixer valves Note tapping must be min 3m from Megaflo inlet connection Balanced HWS and MCWS to each shower Isolating Regulating Valves as...

Page 10: ...Drain Off Cock Temperature Pressure Relief Valve Balanced cold water draw off Balanced HWS and MCWS to bathrooms showers cloakrooms etc Isolating Regulating Valves as required HWS supply Expansion Cor...

Page 11: ...upplied available as an ac cessory order code no 95 970 509 The secondary return pipe should be in 15mm pipe and incorporate a check valve to prevent backflow A suitable WRAS approved bronze circulati...

Page 12: ...ol or safety valves should be tampered with iv Water may drip from the discharge pipe of the pressure relief device Expansion Valve and this pipe must be left open to atmosphere The discharge pipe sho...

Page 13: ...ECTION 3 9 The discharge pipe D1 from the vessel up to and including the tundish is generally sup plied by the manufacturer of the hot water storage system Where otherwise the installation should incl...

Page 14: ...single common discharge pipe should be at least one pipe size larger than the largest individual discharge pipe D2 to be connected If unvented hot water storage systems are installed where discharges...

Page 15: ...35mm UP TO 9M UP TO 18M UP TO 27M 0 8M 1 0M 1 4M G 3 4 22MM 28mm 35mm 42mm UP TO 9M UP TO 18M UP TO 27M 1 0M 1 4M 1 7M G 1 28MM 35mm 42mm 54mm UP TO 9M UP TO 18M UP TO 27M 1 4M 1 7M 2 3M Fixed grating...

Page 16: ...helpful to support the immersion heater using a round bladed screwdriver inserted into one of the thermostat pockets Hand tighten the brass backnut Secure the immersion heater in position by tighteni...

Page 17: ...OUT S IN ANY CIRCUMSTANCES DISCONNECT FROM THE MAINS SUPPLY BEFORE REMOVING ANY COVERS NEVER ATTEMPT TO REPLACE AN IMMERSION HEATER OTHER THAN WITH THE REC OMMENDED HEATRAE SADIA MEGAFLO SPARE PART Fi...

Page 18: ...ing should be carried out by a competent electrician and be in accordance with the latest I E E Wiring Regulations The Megaflo Indirect Thermostat and Thermal Cut Out are factory pre wired The 2 port...

Page 19: ...ug Ensure the cylinder is drained of water first Open the cover to the upper immersion heater boss Unscrew the brass backnut using the key spanner provided with the unit Remove the blanking plate and...

Page 20: ...TAT THERMOSTAT ADJUSTMENT INDIRECT THERMAL CUT OUT INDIRECT THERMAL CUT OUT RESET BUTTON NOTE THE HOUSING COVER AND ELEMENT ASSEMBLY HAVE BEEN REMOVED FROM THIS VIEW FOR CLARITY Figure 12 Indirect con...

Page 21: ...LINKED BACK TO THE MAINS EARTH SUPPLY 3 USE COPPER LINKS SUPPLIED TO MAKE CONNECTIONS BETWEEN TERMINALS 4 DO NOT MOUNT WIRING CENTRE ON CYLINDER 5 THE ABOVE DIAGRAM IS FOR GUIDANCE ONLY HEATRAE SADIA...

Page 22: ...LY 3 ASSUMES BASIC BOILER WITH EXTERNAL PUMP 4 USE COPPER LINKS SUPPLIED TO MAKE CONNECTIONS BETWEEN TERMINALS 5 DO NOT MOUNT WIRING CENTRE ON CYLINDER 6 THE ABOVE DIAGRAM IS FOR GUIDANCE ONLY HEATRAE...

Page 23: ...y through the tundish and discharge pipework Close valve ensure water flow stops and valve reseats correctly ii Repeat for the Expansion Valve situated on the Cold Water Combination Valve or Expansion...

Page 24: ...Expansion Valve or Temperature and Pres sure Relief Valve during the heating cycle 6 5 BENCHMARKTM LOG BOOK On completion of the installation and commissioning procedures detailed in this manual the...

Page 25: ...y doubt consult a competent electrician INDIRECT UNITS Indirect units CL models are fitted with an Indirect Thermostat which controls a 2 port motorised valve and hence the temperature of the water in...

Page 26: ...e cylinder via programmers immersion isolation switch es ii Turn off the water supply to the Megaflo unit by turning off the isolating valve on the Cold Water Combination Valve Turn the black handle s...

Page 27: ...STRAINER The strainer is incorporated within the Pressure Reducing Valve housing of the Cold Water Combination Valve see Figure 2 To inspect and clean the strainer i Turn off the isolating valve on th...

Page 28: ...gasket Replace immersion heater s ensuring the lower right angled element hangs vertically downwards towards the base of the unit It may be helpful to support the immersion heater using a round bladed...

Page 29: ...on heater gasket 95 611 822 Immersion heater backnut 95 607 869 Immersion heater key 95 607 861 Immersion heater blanking plug 95 605 881 Tundish 95 605 838 Expansion relief valve cartridge 8bar 95 60...

Page 30: ...bt contact the Heatrae Sadia Service Department see Section 12 Figure 15 Exploded view of the Cold Water Combination Valve and Expansion Core Unit Valve Body 95 605 029 Check Valve Housing 95 605 028...

Page 31: ...ostat 6 INDIRECT motorised valve not connected correctly 6 Check wiring and or plumbing connections to motorised valve see Diagram 9 Water discharges 1 INTERMITTENTLY from Expansion Relief Valve Expan...

Page 32: ...32 32 10 Dimensions Specifications Dimensions Specifications Figure 16 Dimensions Temperature Pressure Relief Valve Temperature Pressure Relief Valve Direct units Indirect units...

Page 33: ...imensions Table 4 Direct units Technical specifications Table 5 Indirect units Technical specifications NOTE Coil heating performance based on a primary flow rate of 15 l min at 80o C Temperature rise...

Page 34: ...on CFC HCFC free fire retardant expanded polyurethane foam with zero ozone depletion potential It has a Global Warming Potential GWP of 3 1 Nominal thickness 50mm Pipe connections All connections acce...

Page 35: ...e water v It has not been installed in a location liable to be subjected to frost nor has it been tampered with or been subjected to misuse or neglect vi No factory fitted parts have been removed for...

Page 36: ...l 0845 0553811 E mail sales ewh co uk SPD Special Product Division Units 9 10 Hexagon Business Centre Springfield Road Hayes Middlesex UB40 0TY Tel 020 8606 3567 Parts Center Network 65 Business Park...

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