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Heatilator Wood Burning Fireplace EL36 Series, Owner'S Manual

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Heatilator Wood Burning Fireplace EL36 Series Owner'S Manual Download Page 42

Heatilator • EL36/EL42 • 4044-132 Rev P • 02/07

42

B. Fireplace Components

GR40 & GR41 Integral Grate

Bi-fold Glass Doors

DM1036
DM1042

16 in.

(406 mm)

52 in.

(1321 mm)

1/2 in.

(13 mm)

HX3 Hearth Extension

20 in.

(508 mm)

66 in.

(1676 mm)

1/2 in.

(13 mm)

HX4 Hearth Extension

Model #

Description

EL36

EL42

Fireplace, includes integral grate and protective metal hearth strips

HX3

HX4

Hearth Extension

DM1036

DM1042

Original Bi-fold Glass Doors - Black Finish

DM1036B

DM1042B

Original Bi-fold Glass Doors - Polished Brass Finish

DM1036S

DM1042S

Original Bi-fold Glass Doors - Stainless Steel Finish

GR41

GR40

Integral Grate (included with 

fi

 replace)

Summary of Contents for Wood Burning Fireplace EL36 Series

Page 1: ...H SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT WARNING Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures Keep clothing furniture draperies and other combustibles away Glass and other surfaces are hot during operation and cool down If the information in these instruc tions is not followed exactly a fire may re...

Page 2: ...formation Location The model information regarding your specific fireplace can be found on the rating plate located on the smoke shield of the fireplace Congratulations FIREPLACE NO MODEL NO MODEL NO MFG DATE WARNING RISK OF FIRE DAMAGE REPLACE GRATE WITH HEARTH HOME TECHNOLOGIES INC FIRECHAMBER INTENDED FOR USE WITH HEARTH HOME TECHNOLOGIES INC LISTED FIREPLACE PARTS SEE INSTALLATION AND OPERATIN...

Page 3: ...cure the Chimney 20 6 Complete the Enclosure 21 A Chimney Termination 21 B Chase Top 22 C Install the Termination Cap 23 7 Accessories 25 A Gas Log Lighter Provisions 25 8 Finishing 26 A Hearth Extension 26 B Decorative Facing 30 C Finishing Material 30 D Mantel 31 E Sidewalls Surrounds 31 F Glass Doors 31 9 Operating Instructions 32 A General Information 32 B Outside Air 33 C Clear Space Near the...

Page 4: ...s a decorative fireplace It should not be factored as a primary heat source in residential heating calculations Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this fireplace For assistance or additional information consult a qualified installer service agency or your dealer WARNING Fire Ri...

Page 5: ... conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be a sealed can design attic hatches weather stripped or sealed attic mounted duct work and air handler joints and seams taped or sealed Basement installations should be avoided due to stack effect Stack effect cr...

Page 6: ...trate the highest part of the roof This minimizes the effects of wind turbulence Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their use should be minimized Consider the fireplace location relative to floor and ceiling and attic joists Recommended Location Marginal Location Location Not Recommended Recommended Location Multi l...

Page 7: ... shown Termination cap Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Hearth extension Factory built fireplace Protective metal hearth strip s Outside combustion air Combustible framing header on top of V shaped standoffs ...

Page 8: ...ty and benefit Fire Risk Explosion Risk Inspect fireplace and components for damage Damaged parts may impair safe operation Do NOT install damaged components Do NOT install incomplete components Do NOT install substitute components Report damaged parts to dealer WARNING D Tools and Supplies Needed Before beginning the installation be sure the following tools and building supplies are available Rec...

Page 9: ...1 Fireplace Locations Fire Risk Provide adequate clearances Around air openings To combustibles For service access Locate fireplace away from traffic areas WARNING Note Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation appearance may vary due to individual design preference Hearth Home Technolog...

Page 10: ...1 mm min Must have 2 in 51 mm minimum clearance to header Ceiling Firestop Offset Return with hanger straps straps not shown Storm Collar Roof Flashing Figure 3 2 Clearances to Combustible Materials Fire Risk Comply with all minimum clearances to combustibles as specified Framing or finishing material used on the front of or in front of the appliance closer than the minimums listed must be constru...

Page 11: ... fireplace must be adhered to See Figure 3 2 Any framing across the top of the fireplace must be above the level of the top standoffs 9 3 4 in 248 mm 14 3 8 in 365 mm 12 in 305 mm 4 in 102 mm Brick Front Flush Front 12 in 305 mm A B 50 deg 39 deg Figure 3 3 Sidewalls and Surrounds C B A 2 in 51 mm min air clearance to the enclosure and the header Figure 3 4 Framing the Fireplace Note If the inside...

Page 12: ...estop Tabs False Ceiling False Ceiling Insulation Insulation Figure 3 5 Chase Assembly F Chimney Requirements When planning your fireplace location the chimney construc tion and necessary clearances must be considered The fire place system and chimney components have been tested to provide flexibility in construction The following figures are the minimum distances from the base of the fireplace 1 ...

Page 13: ...rovided to allow proper draft to the fireplace system See Section 2 The outside air kit is an optional feature with this fireplace and its use is highly recommended to minimize the effects of negative pressure within the structure We recommend you utilize the shortest duct run to optimize the performance of the outside air kit Cold air flow can be minimized by put ting a small dip in the duct crea...

Page 14: ...clear ance at the sides and back of the fireplace assembly See Section 3 B Fire Risk Prevent contact with sagging loose insulation Do NOT install against vapor barriers or exposed insulation WARNING Fire Risk Metal hearth strips MUST be installed Sparks or embers may ignite flooring WARNING Close Open Figure 4 4 Locating the Outside Air Control Risk of Smoke Spillage Outside air inlet must be loca...

Page 15: ...n 51 mm Top piece must overlap bottom piece Figure 4 6 Protect the Front of an Elevated Platform Level the Fireplace Level the fireplace side to side and front to back Shim with noncombustible material such as sheet metal as necessary Secure the fireplace using the nailing flang es located on either side of the fireplace to the vertical framing The tabs on the bottom pan can be bent down and used ...

Page 16: ...al support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets returns may not exceed 30 from vertical Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets returns must be secured to adequate framing Termi...

Page 17: ...eturn 90 ft 27 43 m max height 6 ft 1 83 m max unsupported chimney above roof 37 3 4 in 959 mm Effective Height Figure 5 2 Chimney Requirements Table 5 1 Do NOT connect this fireplace to a chimney flue servicing another appliance Do NOT connect to any air distribution duct or system CAUTION Fire Risk Mustmaintain2in 551 mm airclearance to insulation and other combustible materials WARNING Minimum ...

Page 18: ...n mm in mm in mm in mm 1 5 8 41 13 3 8 340 3 5 8 92 15 1 2 394 2 7 8 73 17 3 4 451 5 1 2 140 18 5 8 473 1 4 1 8 102 22 3 8 568 7 1 4 184 21 3 4 552 2 4 1 2 114 23 5 8 600 8 1 2 216 23 3 4 603 1 5 3 4 146 28 1 4 718 10 1 4 260 27 686 1 1 6 152 29 3 8 746 11 1 2 292 29 737 1 7 1 4 184 34 864 13 1 4 337 32 1 8 816 2 7 3 4 197 36 1 8 918 14 1 2 368 34 1 8 867 1 8 3 4 222 39 3 4 1010 16 1 4 413 37 3 8 ...

Page 19: ...r the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint Note Inner flue and outer liner sections cannot be disassembled once locked together Plan ahead to ensure the proper installation height is achieved with the selected chimney components Ceiling firestops must be used at ceiling floor Chase constru...

Page 20: ...the screws provided outer only using the predrilled holes To prevent gravity from pulling the chimney sections apart the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters See Figure 5 8 or equivalent 6 or 8 sheet metal screw no longer than 3 4 in 19 mm Attic Insulation Shield Chimney Insulation Ceiling Firestop Tabs 24 in 610 mm 10 1 2 in 267 mm 1...

Page 21: ...ecome plugged by snow or other material Must terminate at least 3 ft 914 mm above the roof and at least 2 ft 610 mm above any portion of the roof within 10 ft 3 05 m Must be located away from trees or other structures Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney Drive a nail up through the roof to mark the cente...

Page 22: ...vided with this accessory B Chase Top A metal chase top is required to seal the top of the chase around the chimney pipe The top should include a turn down and drip edge to prevent water from seeping into the chase Provide a 1 8 in 3 mm gap around the flue pipe and slope the top downward away from the penetration See Figure 6 4 All seams must be caulked to prevent leaks A chase installation must u...

Page 23: ... The minimum overlap of cap to pipe MUST be met or chimney may separate from cap Separation allows sparks heat and embers to escape WARNING C Install the Termination Cap For installations utilizing a TR342 Round Telescoping Termination Cap the uppermost chimney section must be below the top of the chase top but not more than 14 1 2 in 368 mm below the top of the chase top Minimum overlap of chimne...

Page 24: ...and 2 in 51 mm above See Figure 6 9 For chase installations you can use a TR344 Round Termination Cap a TR342 Round Telescoping Termination Cap an ST375 TS345 or TS345P Square Termination Cap or a TCT375 Terra Cotta Termination Cap For installations utilizing a European Copper Series Termination Cap See Figure 6 10 Install termination caps following instructions provided with them chimney top 2 6 ...

Page 25: ...place mortar or high temp noncombustible sealant 4 in 102 mm Outer Shell of Fireplace Figure 7 1 Gas Line Installation 7 7 Accessories Asphyxiation Risk Damper must be locked open when gas logs installed Gas fire generates fumes WARNING Fire Risk For use with solid wood fuel or decorative gas appliance only DO NOT install unvented gas logs WARNING Knockouts are provided on both sides of the firepl...

Page 26: ...the materials you want to use add the values until the result is equal to or larger than the R value required by your installation Example Required R Value 1 16 1 in cement board R 52 3 in brick R 60 1 in marble R 07 Total R value 1 19 K alt 43 x 5 thickness of alternate material Example K of Brick 5 5 43 x 5 5 81 in of This fireplace has been tested and approved for use with a hearth extension in...

Page 27: ...r plasters or any combination there of Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Ver tical Tube Furnace at 750 C shall be considered non combustible materials Non Combustible Sealant Material Sealants which will not ignite and burn Rutland Inc Fireplace Mortar 63 Rutland 76R Nuflex 304 GE RTV106 or GE RTV116 or equivalent 4 in 102 cm mini...

Page 28: ...l Noncombustible Finishing Material Metal Hearth Strips HX3 or HX4 Non combustible Material Figure 6 Raised Hearth Extension Detail HX3 or HX4 Figure 7 Non combustible Surface for Hearth Extension Raised Hearth Extension Framing The hearth framing must be constructed of non combustible materials Figure 8 and placed on an HX3 or HX4 or equiv alent material Figure 7 When creating the platform allow ...

Page 29: ... facing mate rials over the framing a bead of non combustible sealant must be used to close off any gaps at the top and sides between the fireplace hearth This will prevent cold air leaks and sparks from falling between the fireplace and the hearth extension Non combustible Sealant Figure 10 Non combustible Sealant ...

Page 30: ...l which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile con crete slate glass or plasters or any combination there of Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Ver tical Tube Furnace at 750 C shall be considered non combustible materials These surfaces may be covered with non combustible mate...

Page 31: ...mm min 12 in 305 mm max Top of Fireplace Opening Mantel 1 1 2 in 38 mm max 6 in 152 mm min Header Standoff Figure 8 6 Mantel Specifications Model A Fireplace Opening B Outside Dimensions EL36 in 36 41 mm 914 1041 EL42 in 42 47 mm 1067 1194 Combustible Materials Materials made of or surfaced with wood compressed paper plant fibers plastics or other material that can ig nite and burn whether flame p...

Page 32: ...ion and operation of the fireplace Make certain that installation and operation of the fireplace system is in accordance with these instructions It is extremely important that the fire be supervised when ever the fireplace is in use It is also recommended that an annual inspection be performed on the fireplace system to determine if the flue system needs to be cleaned or as in the case of any appl...

Page 33: ... will operate correctly only if adequate ventila tion is provided to allow proper draft to the fireplace sys tem See Figure 9 1 for location and operation CAUTION Outside air control handle is HOT Adjust before lighting fire C Clear Space Near the Fireplace Combustible materials must not be stored on the hearth ex tension Room furnishings such as drapes curtains chairs or other combustibles must b...

Page 34: ... water put it in the fireplace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood Fire Risk Use only factory installed integral grate May cause overfire WARNING Seasoning Seasoned firewood is nothing more than wood that is cut to size split and air dried to a moisture content of around 20 The time it takes to season wood varies from around ...

Page 35: ...ders to be burned from the fireplace and the refractory and paint to cure You may notice an industrial odor the first few fires This is considered normal Note When first lighting your fireplace it may be necessary to pre warm the flue to establish a draft This is done by holding a rolled up piece of burning newspaper under the flue damper for a few moments This will help reduce smoke spillage duri...

Page 36: ... sealing construction of the structure or mechan ical exhausting devices which will create a negative air pres sure within the structure where the fireplace is located A Understanding Vent Problems If smoke spillage occurs from a fireplace opening when the door is open and the proper chimney height flue size and configuration requirements for the installation have been met there is either a leakag...

Page 37: ...imney Down draft from chimney temperature or from negative house pressure Does the kindling wood not ignite Condition amount arrangement of kindling and fuel Use more drier well spaced kindling and fuel Does the kindling ignite but the fuel doesn t Amount of kindling Use more kindling use smaller dry wood Condition of fuel Does the fuel ignite but not burn well Condition of fuel Use well seasoned ...

Page 38: ... Fire too close to front Build fire farther back Do not use exhaust fans during startup and or check for need for balanced air make up system Competition with exhaust devices Diagnostic Questions Possible Causes of Condition Solutions Is the damper closed No Down draft or negative pressure Close the damper at end of burn Yes Negative pressure from exhaust fans and or house stack effect Check for n...

Page 39: ...2 screws from the front and back and lift the top off Cap Top Be sure holes in cap top and cap base are aligned European Copper Series Termination Cap CT3 King shown Cap Base Remove 8 screws 9 for King lift top cover Figure 11 1 Chimney Termination Cap Cleaning Fire Risk Disposal of ashes Ashes should be placed in metal container with tight fitting lid Do not place metal container on combustible s...

Page 40: ...ts are properly engaged and the chimney is properly secured A chimney fire can permanently damage your chimney sys tem Failure to replace damaged components and make proper repairs creates risk of fire Inspect Maintenance Tasks Screens 1 Assess condition of screen and replace as necessary Screens are required 2 Verify maintenance of proper clearance to combustible household objects Glass Doors 1 I...

Page 41: ...1 8 in 359 mm 18 3 4 in 476 mm 21 in 533 mm 7 1 2 in 191 mm 9 1 4 in 235 mm 7 1 2 in 191 mm Gas Knockout Outside Air 9 1 4 in 235 mm Gas Knockout 7 1 2 in 191 mm 39 1 2 in 1003 mm C D B 21 3 8 in 543 mm 7 3 8 in 187 mm Model A B C D EL36 in 36 41 23 3 4 11 7 8 mm 914 1041 603 302 EL42 in 42 47 29 3 4 14 7 8 mm 1067 1194 756 378 ...

Page 42: ...in 1676 mm 1 2 in 13 mm HX4 Hearth Extension Model Description EL36 EL42 Fireplace includes integral grate and protective metal hearth strips HX3 HX4 Hearth Extension DM1036 DM1042 Original Bi fold Glass Doors Black Finish DM1036B DM1042B Original Bi fold Glass Doors Polished Brass Finish DM1036S DM1042S Original Bi fold Glass Doors Stainless Steel Finish GR41 GR40 Integral Grate included with fir...

Page 43: ...330 Chimney Offset Return 30 deg FS338 Ceiling Firestop Straight FS339 Ceiling Firestop 15 deg FS340 Ceiling Firestop 30 deg AS8 SL300 Straight Attic Insulation Shield 24 in 610 mm JB877 Chimney Joint Band CB876 Chimney Bracket RF370 Roof Flashing Flat to 6 12 Pitch RF371 Roof Flashing 6 12 to 12 12 Pitch TR344 Round Termination Cap TR342 Round Telescoping Termination Cap ST375 Square Termination ...

Page 44: ...n 267 mm JB877 Chimney Joint Band 10 1 2 in 267 mm CB876 Chimney Joint Band 12 in 305 mm 31 in 787 mm 24 5 8 in 625 mm RF371 Roof Flashing 12 in 305 mm 24 5 8 in 625 mm 27 3 8 in 695 mm RF370 Roof Flashing Inside Diameter 8 in 203 mm Outside Diameter 10 1 2 in 267 mm Effective Height 4 3 4 in 121 mm Catalog A B FS338 0 deg 14 1 2 in 368 mm FS339 15 deg 18 3 8 in 467 mm FS340 30 deg 23 in 584 mm ...

Page 45: ...DS33 LDS46 Decorative Shroud 15 3 4 in 400 mm 34 3 4 in 883 mm 32 1 2 in 826 mm 23 in 584 mm 19 in 483 mm 15 5 8 in 397 mm 13 1 4 in 337 mm 18 in 457 mm 16 1 4 in 413 mm 22 in 559 mm 23 1 8 in 587 mm 20 in 508 mm 9 3 8 in 238 mm 17 in 432 mm 9 1 4 in 235 mm Catalog A B C D in mm in mm in mm in mm LDS33 36 914 36 914 8 1 2 216 11 279 LDS46 48 1219 72 1829 8 1 2 216 11 279 LDS BV Decorative Shroud C...

Page 46: ...Pawn CT3 Knight CT3 King 21 in 533 mm 49 in 1245 mm 24 in 610 mm 18 1 4 in 464 mm 41 1 8 in 1045 mm 20 in 508 mm 16 in 406 mm 40 3 8 in 1256 mm 18 in 457 mm 21 in 533 mm 25 3 4 in 654 mm 20 5 8 in 524 mm 20 3 4 in 527 mm 38 5 8 in 981 mm 20 in 508 mm European Copper Caps ...

Page 47: ...1 mm with Radiation Shield 28 x 30 in 711 x 762 mm 34 x 34 in 864 x 864 mm with Radiation Shield 28 x 30 in 711 x 762 mm with Radiation Shield or 34 x 34 in 864 x 864 mm Minimum Height N A 28 1 4 in 718 mm 27 1 2 in 699 mm 28 1 4 in 718 mm 27 1 2 in 699 mm ROOFED STYLE with 12 x 22 in 264 sq in 305 x 559 mm opening on each side and 3 in 76 mm space between the ra diation shield and chase top Minim...

Page 48: ...embly 15 15 17 14 23 16 13 2 1 4 5 6 7 3 Damper Kit 8 12 19 21 18 Air Kit 20 22 duct sold separately 14 24 Air Handle 10 11 EL36 EL42 Service Parts Exploded Parts Diagram Beginning Manufacturing Date January 2005 ELEMENT Woodburning Fireplace Ending Manufacturing Date Active ...

Page 49: ...27 2 10 Firescreen Rod 11866B 12052 1 ea 11 Firescreen Handle 4021 150 4021 150 1 ea 12 Door Track used for upper 15425 15427 1 Door Pivot Clip 31527 31527 2 13 Hearth Retainer 4044 128 4044 109 1 14 Refractory Retainer 11847 11847 3 15 Side Refractory 4044 114 4044 114 2 16 Hearth Refractory 4044 129 4044 112 1 17 Back Refractory 4044 130 4044 113 1 18 Outside Air Replacement Kit 4044 036 4044 03...

Page 50: ...Heatilator EL36 EL42 4044 132 Rev P 02 07 50 This page intentionally left blank ...

Page 51: ... handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those specified in the Operating Instructions 6 installation or use of components not supplied with the Fireplace or any other components not expressly authorized and approved by HHT and or 7 modification of the Fireplace not expressly authorized and approved by HHT in writing This warranty is l...

Page 52: ...5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840...

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