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Heatilator GBCL36 Series, Owner'S Manual, Page: 46 / 60

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Heatilator GBCL36 Series Owner'S Manual Download Page 46

46 

Heatilator • Caliber Multi-Sided B-Vent • 4002-094 Rev H • 11/07

Exploded Parts Diagram
GBCR36

Service Parts 

CALIBER BV MULTI-SIDED

Beginning Manufacturing Date: N/A

Ending Manufacturing Date: Active

12

6

5

10

16

24

11

4

2

3

22

20

21

#7 - SP Valve Assembly 4002-084

5

8

11

2

22

20

21

4

10

18

12

6

#7 IPI Valve Assembly 4002-085

3

24

Summary of Contents for GBCL36 Series

Page 1: ...building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must...

Page 2: ...ber Location on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The mode...

Page 3: ...ons 18 B Attach Vent to Firebox Assembly 18 C Securing Vent Sections 18 9 Gas Information 19 A Fuel Conversion 19 B Gas Pressure 19 C Gas Connection 19 D High Altitude Installations 20 10 Electrical I...

Page 4: ...above a 2000 ft elevation in the U S A or 10 for elevations between 2000 and 4500 ft in Canada If the heating value of the gas has been reduced these rules do not apply To identify the prop er orific...

Page 5: ...having jurisdiction about restrictions installation inspection and permits CAUTION When planning an appliance installation it s necessary to determine the following information before installing Wher...

Page 6: ...igure 2 1 the chimney should Be installed through the warm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the...

Page 7: ...l Pliers Hi temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits 1 4 in Plumb line Safety glasses Level Manometer Voltmeter Tape meas...

Page 8: ...ppliance Location When selecting a location for your appliance it is important to consider the required clearances to walls See Figure 3 1 Note For actual appliance dimensions refer to Section 16 GBFL...

Page 9: ...nstalled in the chase as per regional codes for the rest of the home Additionally Hearth Home Technologies recom mends that the inside surfaces be sheetrocked and taped or the use of an equivalent met...

Page 10: ...noncombustible materials i e steel studs concrete board etc Failure to comply may cause fire WARNING 5 8 in drywall lip 5 8 in drywall lip 5 8 in drywall lip 1 2 in NAILING FLANGES 39 7 8 in 22 3 4 in...

Page 11: ...rmination Caps Same Height Termination Caps Staggered Height If using decorative cap cover s this distance may need to be increased Refer to the installation instruc tions supplied with the decorative...

Page 12: ...cifications 12 ft 3 66 m min 60 ft 18 29 m max Figure 5 1 Vertical Termination Clearances Maximum horizontal run is 50 of vertical Horizontal run cannot be more than 30 ft 9 14 m Vent supports are per...

Page 13: ...mum horizontal distance is 50 of vertical vent height Fire Risk Explosion Risk Insulation and other combustibles must not infringe on clearances ALWAYS maintain specified clearances around venting and...

Page 14: ...or framing dimensions Figure 6 1 Exterior Wall Hole 6 6 Vent Clearances and Framing B Wall Penetration Framing Follow vent pipe manufacturer s instructions for all clear ances around pipe For a wall p...

Page 15: ...Leaves Snow ice Other debris Blockage may cause combustion air starvation CAUTION Outside Air Shield 2 Wire Ties Flexible Duct not supplied Outside Air Collar Figure 7 1 Outside Air Installation A In...

Page 16: ...ir trap which will help prevent flow of cold air Factory built fireplace Figure 7 2 Outside Combustion Air Placement Outside Air Kit Operations Before starting the appliance open the control access pa...

Page 17: ...uring and Leveling Appliance The diagram shows how to properly position level and se cure the appliance see Figure 7 4 Nailing tabs are pro vided to secure the appliance to the framing members Place t...

Page 18: ...etrate inner lining Pipe may separate if not properly joined WARNING Figure 8 1 Attaching Vent to Firebox B Attach Vent to Firebox Assembly Three tabs extend from appliance collar shield Attach tabs t...

Page 19: ...the 1 2 in 13 mm control valve inlet If substituting for these components please consult local codes for compliance Pressure requirements for appliance are shown in table below Pressure Natural Gas Pr...

Page 20: ...above 2000 ft it may be necessary to decrease the input rating by chang ing the existing burner orifice to a smaller size Input rate should be reduced by 4 for each 1000 ft above a 2000 ft elevation...

Page 21: ...for operation A wiring diagram is shown in Fig ure 10 2 This appliance is equipped with an Intellifire control valve which operates on a 3 volt system This appliance is supplied with a battery pack a...

Page 22: ...LK BRN RED RED BLK BLU Valve Limit Switch WHT Optional SPST Wall Switch OR Optional Remote WHT GRN GRN wire only used with optional wall switch WSK MLT HTL Figure 10 2 Intellifire Pilot Ignition IPI W...

Page 23: ...the valve compartment Loosen the two screws on the Romex connector feed the necessary length of wire through the connector and tighten the screws Make all necessary wire connections to the receptacle...

Page 24: ...bles above Appliance Figure 11 2 Mantel Leg or Wall Projections Acceptable on both sides of opening These surfaces may be covered with non combustible material Panel must not be covered These surfaces...

Page 25: ...here on the burner except in front of the pilot or ignitor here Figure 12 1 Placment of Lava Rock Rock Wool Vermiculite 12 12 Appliance Setup D Lava Rock Vermiculite Rockwool Placement Placing the Roc...

Page 26: ...and Trim Install optional marble and brass trim surround kits using the installation instructions included with them Marble brass brick tile or other non combustible materials can be used to cover th...

Page 27: ...djustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper position Ensure that the flow of combustion and ventilation air is not obstructed front grilles and vent...

Page 28: ...led to normal operating condition Turn on appliance and allow to operate for at least 10 minutes Check draft as shown in Figure 13 1 This can be done using a smoke or flame producing match Hold lit ma...

Page 29: ...ing the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33...

Page 30: ...ns accompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE...

Page 31: ...el this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in t...

Page 32: ...ermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple B Defective valve If the thermocouple is producing more than 15 mi...

Page 33: ...el assembly D Bad thermopile or thermocouple Replace if necessary E Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement A...

Page 34: ...chassis of appliance E Faulty module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wir...

Page 35: ...s line ball valve is open Verify that inlet pressure reading is within acceptable limits inlet pressure must not exceed 14 in w c B Ignitor gap is too large Verify that spark gap from ignitor to pilot...

Page 36: ...ays grilles control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial...

Page 37: ...Sand and repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off burner...

Page 38: ...pliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Sec tion 3 Figure 16 1 GBCL36 Dimensions 16 16 Reference Mate...

Page 39: ...Alternate Electrical Gas Line Access Electrical Access Gas Line Access 12 in 305 mm 38 1 2 in 978 mm 40 in 1016 mm 24 in 610 mm 36 in 914 mm 1 in 25 mm 3 in 76 mm 3 in 76 mm 6 in 152 mm 34 1 4 in 870...

Page 40: ...lator Caliber Multi Sided B Vent 4002 094 Rev H 11 07 B Service Parts List Exploded Parts Diagram GBCL36 Service Parts CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufacturing Date...

Page 41: ...ss Assembly also need 4002 045 4002 045 1 Front Glass Retainer 26798 26798 2 Left End Bottom Glass Retainer 4002 043 4002 043 1 Left End Top Glass Retainer 4002 044 4002 044 1 6 Front Hood Pre 03 04 2...

Page 42: ...07 Exploded Parts Diagram GBCL36 Service Parts CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufacturing Date Active 22 16 11 2 18 3 10 19 7 SP Valve Assembly 4002 086 8 21 4 24 22...

Page 43: ...n Ignitor 291 513 1 Installation Instructions Pre GA1549727 28365 1 Post GA1549726 4002 094 4002 094 1 Junction Box Kit 31581 31581 1 21 ON OFF Valve 15697 15697 1 16 Burner Orifice 26617 26617 1 Pilo...

Page 44: ...ber Multi Sided B Vent 4002 094 Rev H 11 07 Exploded Parts Diagram GBCR36 Service Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufac...

Page 45: ...002 044 4002 044 1 10 Front Screen 26161 26161 1 11 Right End Screen Pre 17 98 26164 26164 1 Post 17 98 29693 29693 1 Screen Bracket 28159 28159 4 Glass Catch Latch Assembly Pre GA1337846 30537 30537...

Page 46: ...Exploded Parts Diagram GBCR36 Service Parts CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufacturing Date Active 12 6 5 10 16 24 11 4 2 3 22 20 21 7 SP Valve Assembly 4002 084 5 8...

Page 47: ...astener Package 11072D 11072D 1 Junction Box Kit 31581 31581 1 21 ON OFF Valve 15697 15697 1 12 Burner Orifice 26617 26617 1 Pilot Orifice 021 NG Pre GA1549727 446 505 1 Post GA1549726 593 528 29476 1...

Page 48: ...iber Multi Sided B Vent 4002 094 Rev H 11 07 Exploded Parts Diagram GBFL36 Service Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufactu...

Page 49: ...4 End Glass Retainer Bottom 4002 043 4002 043 1 End Glass Retainer Top 4002 044 4002 044 1 Glass Latch Assembly Pre GA1337846 30537 30537 4 Post GA1337846 33858 33858 8 Glass Latch Handle 4002 061 400...

Page 50: ...Exploded Parts Diagram GBFL36 Service Parts CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufacturing Date Active 12 6 5 10 16 24 11 4 2 3 22 20 21 7 SP Valve Assembly 4002 084 5 8...

Page 51: ...5 1 Post GA1549726 4002 094 4002 094 1 Junction Box Kit 31581 31581 1 21 ON OFF Valve 15697 15697 1 12 Burner Orifice 26617 26617 1 Pilot Orifice Pre GA1549727 79265 1 Post GA1549726 24476 593 528 1 O...

Page 52: ...lator Caliber Multi Sided B Vent 4002 094 Rev H 11 07 Exploded Parts Diagram GBST36 Service Parts 16 1 2 3 4 5 6 7 8 9 CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufacturing Date...

Page 53: ...1 4002 061 1 4 Hood Pre 03 04 27658 27658 2 Post 03 04 29575 29575 2 Lava Rock 28911 28911 2 A Log 17229C 17229C 1 C Back Left Log 26621 26621 1 D Back Right Log 26622 26622 1 E Front Bottom Left Log...

Page 54: ...Exploded Parts Diagram GBST36 Service Parts CALIBER BV MULTI SIDED Beginning Manufacturing Date N A Ending Manufacturing Date Active 12 6 5 10 16 24 11 4 2 3 22 20 21 7 SP Valve Assembly 4002 084 5 8...

Page 55: ...68A 16957 1 Post GA1549726 4021 383 4021 383 1 High Limit Switch Bracket 26619 26619 1 16 Push Button Ignitor 291 513 1 Junction Box Kit 31581 31581 1 Nailing Flanges 31190 31190 8 21 ON OFF Valve 156...

Page 56: ...bertshaw Valve only SCKVP B L P gas conversion kit SIT Valve only SCKVN B Natural gas conversion kit SIT Valve only CKVP L P gas conversion kit Robertshaw Valve only CKVN Natural gas conversion kit Ro...

Page 57: ...Heatilator Caliber Multi Sided B Vent 4002 094 Rev H 11 07 57 This page intentionally left blank...

Page 58: ...58 Heatilator Caliber Multi Sided B Vent 4002 094 Rev H 11 07 This page intentionally left blank...

Page 59: ...ditions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other t...

Page 60: ...22 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 59965...

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