Heatilator Gas Fireplace GBFL4136I Owner'S Manual Download Page 1

1

Heatilator  •  GBST4336I, GBFL4136I  •  2135-900  •  2/08

• 

DO NOT

 store or use gasoline or other fl am-

mable vapors and liquids in the vicinity of this 
or any other appliance.

•  What to do if you smell gas   

DO NOT

 try to light any appliance.

DO NOT

 touch any electrical switch. 

DO 

NOT

 use any phone in your building.

-  Immediately call your gas supplier from a 

neighbor’s phone. Follow the gas suppli-
er’s instructions.

-  If you cannot reach your gas supplier, call 

the fi re department.

•  Installation and service must be performed 

by a qualifi ed installer, service agency, or the 
gas supplier.

WARNING: If the information in these 

instructions is not followed exactly, a fi re 
or explosion may result causing property 
damage, personal injury, or death.

Owner’s Manual

Installation and Operation

DO NOT DISCARD THIS MANUAL

NOTICE

Installation and service of this appliance should be 
performed by qualifi ed personnel. Hearth & Home 
Technologies suggests NFI certifi ed or factory trained 
professionals, or technicians supervised by an NFI 
certifi ed professional.

•  Leave this manual with 

party responsible for use 
and operation.

DO NO

T

DISCARD

WARNING

• Important operating 

a n d   m a i n t e n a n c e 
instructions included.

•  Read, understand and follow 

these instructions for safe 
installation and operation.

In the Commonwealth of Massachusetts installation must be 
performed by a licensed plumber or gas fi tter.

A CO detector shall be installed in the room where the appliance 
in installed.

This appliance has been supplied with an integral barrier 
to prevent direct contact with the fi xed glass panel. DO 
NOT operate the appliance with the barrier removed. 

Contact your dealer or Hearth & Home Technologies if the 
barrier is not present or help is needed to properly install one.

HOT SURFACES

Glass and other surfaces are hot during 
operation AND cool down.

Hot glass will cause burns.

• 

DO NOT

 touch glass until it is cooled

•  NEVER allow children to touch glass
• Keep children away

•  CAREFULLY SUPERVISE children in same room as 

fi replace.

•  Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable 
materials.

•  Keep clothing, furniture, draperies and other fl ammable 

materials away.

Model:
GBST4336I
GBFL4136I

Summary of Contents for Gas Fireplace GBFL4136I

Page 1: ...FI certified professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING Important operating and maintenance instructions included Read understand and follow the...

Page 2: ...st be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA...

Page 3: ...lified Service Technician 12 Installer Guide 4 Getting Started A Typical Appliance System 13 B Design and Installation Considerations 14 C Tools and Supplies Needed 14 D Inspect Appliance and Componen...

Page 4: ...Clean the Appliance 33 D Accessories 33 E Lava Rock and Glowing Ember Placement 33 F Install the Log Assembly 34 G Fixed Glass Assembly 36 H Install Trim Kits and Surrounds 36 I Air Shutter Setting 3...

Page 5: ...4 environmental conditions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5...

Page 6: ...ative appliance It should not be factored as primary heat in residential heating calculations D High Altitude Installations NOTICE If the heating value of the gas has been reduced these rules do not a...

Page 7: ...the appliance with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces ar...

Page 8: ...contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly in...

Page 9: ...s heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT 110...

Page 10: ...on will disappear Blue flames This is a result of normal operation and the flames will begin to yellow as the fireplace is al lowed to burn for 20 to 40 minutes Odor from fireplace When first operated...

Page 11: ...erly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner To...

Page 12: ...s debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulatio...

Page 13: ...PREFERABLY WITHOUT AFFECTING ROOF RAFTERS SECTION 8B FRAMING HEADED OFF IN CEILING JOISTS SECTION 8B GAS LINE SECTION 11 MANTEL AND MANTEL LEG SECTION 5 SURROUND HEARTH EXTENSION VENT PIPE SECTION 7...

Page 14: ...8 Self drilling screws One 1 4 in female connection for optional fan WARNING Risk of Fire Explosion or Electric Shock DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER Call a qualified techni...

Page 15: ...appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or smal...

Page 16: ...ortant to consider the required clearances to walls see Figure 5 1 WARNING Risk of Fire or Burns Provide adequate clearance around air openings and for service access Due to high temperatures the appl...

Page 17: ...ss Figure 5 2 Clearances to Combustibles Model GBST4336I C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl...

Page 18: ...IMUM FRAMING DIMENSIONS GBFL4136I A B C D E F G H I Rough Opening Vent Pipe Rough Opening Height Rough Opening Depth Rough Opening Width Clearance to Ceiling Combustible Floor Combustible Flooring End...

Page 19: ...ther Combustibles Above Appliance Note All measurements in inches GBST4336I Mantel Projection TOP VIEW 3 1 4 in MIN 2 7 16 in MIN 1 2 in MIN UNLIMITED 1 in MAX Figure 5 6 Clearances to Combustible Man...

Page 20: ...ials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING B VENT GAS WOOD OR FUEL OIL TERMINATION A GAS TERMINATION B C Termination Wood Fuel Oil Te...

Page 21: ...15 FT VENT SUPPORTS ARE PER VENT MANUFACTURER S SPECIFICATIONS METAL PLUMBER S STRAP 12 FEET MINIMUM 50 FEET MAXIMUM VENT SUPPORTS ARE PER VENT MANUFACTURER S SPECIFICATIONS MINIMUM CLEARANCES ARE PER...

Page 22: ...s instructions to provide adequate clear ances Use same size framing materials as those used in the wall or ceiling construction Firestop spacers must be used in wall and ceiling penetrations per the...

Page 23: ...may result Remove and discard cover plate or knockout from side of appliance Open air kit damper slightly Locate door hinge toward back of appliance see Figure 9 1 9 9 Appliance Preparation Figure 9 2...

Page 24: ...e into position making sure to maintain proper clearance to combustibles 3 Level the appliance from side to side and front to back It is acceptable to use wood shims under the appliance 4 Fasten the a...

Page 25: ...EWS FLUE OUTLET COLLAR Attach the first B Vent component to the flue outlet collar using 3 self tapping screws See Figure 8 1 WARNING Risk of Fire or Explosion Use vent run supports per vent manufactu...

Page 26: ...eck solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factor...

Page 27: ...on DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 12 2 Intellifire Pilot Ignition IPI Wiring Diagram This app...

Page 28: ...tion TRANSFORMER 3 VAC PLUG IN BLACK RED BATTERY PACK THERMOSTAT WIRE ASSEMBLY WIRES TO BROWN ORANGE GREEN VALVE WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR HOT NEUTRAL I S GROUND TO...

Page 29: ...the appliance through the knockout making sure to use a Romex connector to fasten the electrical wires to the unit Pull enough wire into the valve compartment to easily reach the junction box locatio...

Page 30: ...finishing materials must not interfere with air flow through louvers operation of louvers or doors or access for service Facing and or finishing materials must never overhang into the glass opening Ob...

Page 31: ...p Step 3 Crease flaps on left and right sides of splatter guard using the scored line as the guide See Figure 13 7 Step 4 Center the splatter guard in front of the unit as shown in Figure 13 8 Place t...

Page 32: ...t and fold up the panel as shown in Figure 13 12 Disengage the tabs on left and right bottom of splatter guard and fit them into the square holes The tabs are now inside the front of the splatter guar...

Page 33: ...DO NOT place embers directly over burner ports Replace ember material annually Improperly placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To pla...

Page 34: ...BFL4136I LOG PLACEMENT INSTRUCTIONS Figure 14 4 Factory Installed Logs and Pilot Position STEP 2 Log 1 SRV2129 704 Place Log 1 on Log A The end and bottom of Log 1 fit into the indentation on Log A hi...

Page 35: ...up to the edge of the burner as shown in Figure 14 8 Figure 14 8 Placement of Log 2 2 2 STEP 4 Log 3 SRV2129 707 Place Log 3 so that it rests on the indentations located on Log 2 and Log D Log 3 shou...

Page 36: ...Fixed Glass Assembly Removing Fixed Glass Assembly WARNING Risk of Asphyxiation Handle fixed glass assembly with care Inspect the gasket to ensure it is undamaged and inspect the glass for cracks chip...

Page 37: ...ed sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark a No power or transformer installed incorrectly Verify that transformer...

Page 38: ...od should glow shortly after ignition Verify cor rect pilot orifice is installed and gas inlet is set to pressure specifications c Module is not grounded Verify module is securely grounded to metal ch...

Page 39: ...mensions and clearances refer to Section 3 Figure 16 1 GBST4336I Appliance Dimensions Location Inches Millimeters I 4 1 4 108 J 24 610 K 12 305 L 21 5 16 541 M 5 127 N 38 965 O 1 25 Location Inches Mi...

Page 40: ...nce Dimensions Location Inches Millimeters I 1 1 2 38 J 5 127 K 12 305 L 21 5 16 541 M 38 965 N 34 5 8 880 O 24 610 Location Inches Millimeters A 36 914 B 40 1 2 1029 C 24 1 8 613 D 33 1 2 851 E 1 25...

Page 41: ...136I 2135 900 2 08 B Service Parts GBST4336I Beginning Manufacturing Date April 2008 Ending Manufacturing Date ______ Service Parts Diagram 13 5 4 6 7 8 9 10 11 12 Part number list on following page L...

Page 42: ...28 118 N 5 Refractory 2129 017 N 6 Limit Switch Assembly 2134 052 Y 7 Burner NG LP 2128 007 Y 8 Base Pan 2132 015 N 9 Glass Door Assembly GLA 750TR Y 10 Thermostat Wire 2118 170 Y 11 Junction Box Brac...

Page 43: ...6I 2135 900 2 08 B Service Parts GBFL4136I Beginning Manufacturing Date April 2008 Ending Manufacturing Date ______ Service Parts Diagram Part number list on following page Log Set Assembly C 2 3 D B...

Page 44: ...118 N 5 Refractory Panel 2129 017 N 6 Burner NG LP 2128 007 Y 7 Pilot Shield 2128 124 N 8 Base Pan 2132 115 N 9 Glass Door Assembly Side GLA 750TR Y 10 Thermostat Wire 2118 170 Y 11 Junction Box Brac...

Page 45: ...this manual may be ordered from an authorized dealer Stocked at Depot ITEM DESCRIPTION SERIAL PART NUMBER 1 Shutter Bracket Assembly 2118 121 Y 2 Pilot Assembly NG 2090 012 Y Pilot Assembly LP 2090 0...

Page 46: ..._________________________________________________________ ________________________________________________________________________________ This product may be covered by one or more of the following p...

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