Heatilator B-Vent Gas Appliance CB4236MIR Owner'S Manual Download Page 26

Heatilator  •  Caliber Mesh BV Series  •  4040-848 Rev G  •  10/08

26

A. Fuel Conversion

•  Make sure the appliance is compatible with available 

gas types.

•  Conversions must be made by a qualified service 

technician using Hearth & Home Technologies speci

fi

 ed 

and approved parts.

C. Gas Connection

 •  Refer to Reference Section 16.A. for location of gas line 

access in appliance.

•  Gas line may be run through knockout(s) provided on 

either side or the bottom of the appliance.

•  The gap between supply piping and gas access hole 

may be caulked with high temperature caulk or stuffed 
with non-combustible, unfaced insulation to prevent cold 
air in

fi

 ltration.

•  Ensure that gas line does not come in contact with outer 

wrap of the appliance. Follow local codes.

•  Pipe incoming gas line into valve compartment.
•  Connect incoming gas line to the 1/2 in. (13 mm) 

connection on manual shutoff valve.

WARNING! Risk of Fire or Explosion! 

Support control 

when attaching pipe to prevent bending gas line.

•  A small amount of air will be in the gas supply lines. 

WARNING! Risk of Fire or Explosion! 

Gas build-up dur-

ing line purge could ignite. 

•  Purge should be performed by qualified service 

technician. 

•  Ensure adequate ventilation. 
•  Ensure there are no ignition sources such as sparks or 

open 

fl

 ames.

Light the appliance. It will take a short time for air to purge 
from lines. When purging is complete the appliance will 
light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation! 

Check all 

fi

 ttings and connections with a non-corrosive 

commercially available leak-check solution. 

DO NOT

 use 

open 

fl

 ame. Fittings and connections could have loos-

ened during shipping and handling.

WARNING! Risk of Fire! DO NOT 

change valve settings. 

This valve has been preset at the factory. 

WARNING! Risk of Fire or Explosion! 

High pressure 

will damage valve. Low pressure may cause explosion.

•  Verify inlet pressures. Verify minimum pressures when 

other household gas appliances are operating. 

•  Install regulator upstream of valve if line pressure is 

greater than 1/2 psig.

11 

11 

Gas Information 

 

Gas Pressure

Natural Gas

Propane

Minimum inlet pressure

5.0 in. w.c.

11.0 in. w.c.

Maximum inlet pressure

7.0 in. w.c.

14.0 in. w.c.

Manifold pressure

3.5 in. w.c.

10.0 in. w.c.

Note: 

Have the gas supply line installed in accordance with local 

codes, if any. If not, follow ANSI 223.1. Installation should be done 
by a quali

fi

 ed installer approved and/or licensed as required by 

the locality. (In the Commonwealth of Massachusetts installation 
must be performed by a licensed plumber or gas 

fi

 tter).

Note: 

A listed (and Commonwealth of Massachusetts approved) 

1/2 in. (13 mm) T-handle manual shut-off valve and 

fl

 exible gas 

connector are connected to the 1/2 in. (13 mm) control valve 
inlet. 

•  If substituting for these components, please consult 

local codes for compliance.

D. High Altitude Installations

NOTICE: 

If the heating value of the gas has been reduced, 

these rules do not apply. Check with your local gas utility or 
authorities having jurisdiction.

When installing above 2000 feet elevation:

•  In the USA: Reduce burner ori

fi

 ce 4% for each 1000 feet 

above 2000 feet.

•  In CANADA: Reduce burner ori

fi

 ce 10% for elevations 

between 2000 feet and 4500 feet. Above 4500 feet, 
consult local gas utility.

Fire Risk.
Explosion Hazard.
High pressure will damage valve.

•  Disconnect gas supply piping BEFORE 

pressure testing gas line at test 
pressures above 1/2 psig.

•  Close the manual shutoff valve 

BEFORE pressure testing gas line at 
test pressures equal to or less than 1/2 
psig.

WARNING

B. Gas Pressure

•  Optimum appliance performance requires proper input 

pressures.

•  Gas line sizing requirements will be determined in ANSI 

Z221.3 National Fuel Gas Code in the USA and CAN/
CGA B149 in Canada.

•  Pressure requirements are:

Summary of Contents for B-Vent Gas Appliance CB4236MIR

Page 1: ...sion may result causing property damage personal injury or death In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter A CO detector shall be installe...

Page 2: ...ems Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following pe...

Page 3: ...e Tasks Qualified Service Technician 13 Installer Guide 4 Getting Started A Typical Appliance System 14 B Design and Installation Considerations 15 C Tools and Supplies Needed 15 D Inspect Appliance a...

Page 4: ...s 29 E Install the Refractory 29 F Place the Lava Rock Vermiculite 29 G Place the Rockwool 29 H Install the Log Assembly 30 I Glass Assembly 30 J Install Trim 31 K Install Clean Face Components 31 L A...

Page 5: ...ts 5 years 3 years X X Castings Baffles 7 years 3 years X X X Firebox HHT Chimney Termination Heat Exchanger 10 years 1 year X Burners Logs Refractory Limited Lifetime 1 year X Firebox Heat Exchanger...

Page 6: ...approved by HHT in writing This warranty does not apply to non HHT venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is...

Page 7: ...ls that are reported as passing ASTM E 136 Stan dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C and UL763 shall be considered non combustible materials NOT INTENDED FOR...

Page 8: ...hnologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch g...

Page 9: ...heat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth...

Page 10: ...Due to high surface temperatures keep children clothing and furniture away Keep burner and control compartment clean See installation and operating instructions accompanying the appliance WARNING If...

Page 11: ...sation will disappear Blue flames This is a result of normal operation and the flames will begin to yellow as the fireplace is al lowed to burn for 20 to 40 minutes Odor from fireplace When first oper...

Page 12: ...properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeown...

Page 13: ...ity between pilot hood and flame sense rod Replace pilot as necessary Control Compartment and Firebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum clean...

Page 14: ...ot required Optional Wall Switch Vertical Termination Cap Storm Collar Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated Vent pipe penetr...

Page 15: ...ons carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute c...

Page 16: ...Install the intake on the side of the house towards prevailing winds during the heating season Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment Ensure furnace an...

Page 17: ...ations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations Model A B C D E CB...

Page 18: ...e home to prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapo...

Page 19: ...t blown insulation or other combustibles from entering and making contact with fireplace or chimney Failure to maintain airspace may cause overheating and a fire Note If the inside of the framed cavit...

Page 20: ...0 10 3 4 11 1 2 12 1 4 13 13 3 4 14 1 2 15 1 4 16 30 in minimum to ceiling D Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing or finishing mate...

Page 21: ...Minimum Height From Roof To Lowest Discharge Opening 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials...

Page 22: ...n installing the appliance B Vent System Configuration CAUTION Risk of Fire ALL vent configuration specifi cations MUST be followed This product is tested and listed to these specifications Appliance...

Page 23: ...ufacturer s instructions to provide adequate clear ances Use same size framing materials as those used in the wall or ceiling construction Firestop spacers must be used in wall and ceiling penetration...

Page 24: ...as an attic or garage Close proximity to exhaust vents or chimneys Fumes or odor may result The outside air kit can only be installed on the left side of the appliance Refer to the installation instr...

Page 25: ...Vent to Firebox C Secure Vent Sections Secure vent sections with vent supports following B vent manufacturer s instructions WARNING Risk of Fire or Explosion Use vent run supports per vent manufactur...

Page 26: ...or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstre...

Page 27: ...when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to t...

Page 28: ...ver Plate outside firebox Romex Connector Figure 12 2 Junction Box Detail NOTICE DO NOT wire 110 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red...

Page 29: ...re 13 2 Mantel Leg or Wall Projections Acceptable on both sides of opening Mantel Legs or Wall Projections These surfaces may be covered with non combustible material Non combustible sealant B Facing...

Page 30: ...ly Improperly placed rockwool interferes with proper burner operation Rockwool is shipped with this gas appliance Place a small amount of 1 2 in diameter pieces dime size of rockwool on the burner pan...

Page 31: ...oved cracked broken or scratched Replace as a complete assembly Removing Glass Assembly Remove mesh firescreen refer to Figure 14 15 Lift and pull the upper latch cover towards you to expose the two 3...

Page 32: ...Hood Bend screen rod tabs down at a 90 deg angle See Figure 14 10 Figure 14 10 Screen Rod Tab Figure 14 9 Clean Face Components Skin Pack Figure 14 11 Installing the Hood Install above the glass pane...

Page 33: ...the solenoid Figure 14 13 Installing Floor Cover Install Bottom Latch Cover Insert bottom latch cover over existing shoulder screws See Figure 14 14 Push down till the tabs lock in place Figure 14 14...

Page 34: ...pilot assembly for shorted sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark A No power or transformer in stalled incorrectly...

Page 35: ...fy connection from flame sensing rod to white sensor wire Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sens ing rod Verify continuity with a m...

Page 36: ...arances refer to Section 5 Figure 16 1 Appliance Dimensions 38 1 4 in 972 mm B 1 1 2 in 38 mm 3 in 76 mm 6 1 2 in 165 mm 2 3 8 in 60 mm 5 7 8 in 149 mm 14 1 8 in 359 mm 2 in 51 mm 33 1 2 in 851 mm C 2...

Page 37: ...Log 4040 203 5 Middle Log Pre GA1647700 4040 206 Post GA1647700 4000 316 6 Back Log Assembly 4040 207 7 Glass Clip Support Assembly Qty 6 req 33858 X 8 Handle Bracket 34636 9 Grate Retainer 4040 272...

Page 38: ...Plate w Hole 4000 226 11 Intake Collar Assembly 4040 041 12 Exhaust Collar Assembly 4040 042 13 Flue Baffl e 4040 197 14 Burner Pan Assembly 4040 093 X 15 Hearth Pan 4040 255 16 Burner Support 4040 2...

Page 39: ...rts List Caliber Clean Face CB4236MIR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Beginning Manufacturing Date Jan 2007 Ending Manufacturing Date Active Service Parts 08 08 IMPORTANT THIS IS DATED INFORMATION...

Page 40: ...Rev G 10 08 40 C Optional Components Contact your dealer for a complete listing of optional components Refractory Kit WTBC36DB For 36 in BV WTBC42DB For 42 in BV Arts Crafts Faux Front FFCAC Modernist...

Page 41: ...l gas conversion kit for Intellifire ignition system SCKVP B LP gas conversion kit SCKVN B NG gas conversion kit Model Description FFCM42 B Modernist style black decorative faux front FFCM42PT Moderni...

Page 42: ...Heatilator Caliber Mesh BV Series 4040 848 Rev G 10 08 42 This page intentionally left blank...

Page 43: ...Heatilator Caliber Mesh BV Series 4040 848 Rev G 10 08 43 This page intentionally left blank...

Page 44: ...____ ________________________________________________________________________________ This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322...

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