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Heatiator NDI30, Owner'S Manual

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Heatiator NDI30 Owner'S Manual Download Page 26

Heatilator  •  NDI30, NDI30-SP, NDI35, NDI35-SP, NDI30-SPFK, NDI35-SPFK  •  2226-900 Rev. G  •  4/11  

26

TRANSFORMER

3 VAC

TO CORD ASSEMBLY 110V

BLACK

RED

ORANGE

GREEN

VALVE

IGNITION MODULE 3 VAC

INTERMITTENT PILOT IGNITOR

I

S

GROUND TO

FIREPLACE

CHASSIS

BATTERY PACK

ORG

WHT

WALL SWITCH OR 

REMOTE CONTROL

BRN

BRN

ON/OFF

SWITCH

ON

OFF

NOTE:  1/4 IN. FEMALE SPADE

CONNECTORS CONNECT TO 

THE REMOTE WIRE ASSEMBLY

REMOTE WIRE 

ASSEMBLY

Figure 10.2 IPI Wiring Diagram

Figure 10.3 Standing Pilot Ignition Wiring Diagram

PILOT ASSEMBLY

PIEZO

VALVE

ROCKER

SWITCH

WHT

RED

THERMOCOUPLE

THERMOPILE

OPTIONAL WALL SWITCH, 

THERMOSTAT OR REMOTE

Summary of Contents for NDI30

Page 1: ...is only for use with the type s of gas indicated on the rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING Important operating an...

Page 2: ...ble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following pertinent information about your fireplace Gas and Electric Information Serial Number Type of Gas The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace Homeowner Reference Information Model Number Hea...

Page 3: ...ypical Appliance System 15 B Design and Installation Considerations 16 C Tools and Supplies Needed 16 D Inspect Appliance and Components 16 5 Fireplace Size Requirements A Minimum Fireplace Opening 17 B Mantel and Wall Projections 18 6 Termination Locations A Vent Termination Minimum Clearances 19 7 Installation Preparation A Inspection and Cleaning 20 B Flue Damper 20 C Gas Line 20 D Fireplace Co...

Page 4: ...the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupa...

Page 5: ...VKHV DV D UHVXOW RI QRUPDO XVH V D KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E ILQJHUSULQWV DFFLGHQWV PLVXVH VFUDWFKHV PHOWHG LWHPV RU RWKHU H WHUQDO VRXUFHV DQG UHVLGXHV OHIW RQ WKH SODWHG VXUIDFHV IURP WKH XVH RI DEUDVLYH FOHDQHUV RU SROLVKHV 5H...

Page 6: ...hese rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation In the USA Reduce input rate 4 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size NOTICE This i...

Page 7: ...ologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temper...

Page 8: ...instructions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions CLEAR SPACE 3 FT IN FRONT OF FIREPLACE APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE G Before Lighting Fireplace Before operating this firep...

Page 9: ...o smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property dam...

Page 10: ...w fireplaces com A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these in structions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use...

Page 11: ...r 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the paint and logs G...

Page 12: ...p pointment More frequent cleaning may be required due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the appliance must be kept clean CAUTION Risk of Burns The appliance should be turned off and cooled before servicing When properly maintained your appliance will give you many years of trouble free service We recommend an nual service by a qua...

Page 13: ...ed to heat Confirm there is no damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Logs Frequency Annually By Service Technician Tools needed Protective gloves Inspectfordamagedormissinglogs Replaceasnecessary Refer to Section 12 for log placement instructions Verify correc...

Page 14: ...tteries have been removed from battery back up IPI systems to prevent premature battery failure or leaking For optimal battery life locate the battery pack outside of the control cavity on the hearth This placement will reduce the chances of overheating the batteries during extended burns which could result in reduced battery life or degradation Inspect orifice for soot dirt and corrosion Verify or...

Page 15: ...ations diagrams are not drawn to scale Actual product may vary from pictures in manual VERTICAL TERMINATION CAP SECTION 8 F VENT PIPE SECTION 8 GAS LINE SECTION 9 ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE HEARTH EXTENSION SURROUND OR FRONT NOT SHOWN SECTION 2 D AND 8 D MANTEL AND MANTEL LEG SECTION 5 B AND 11 A 3 INCH FLEX LINERS SECTION 8 Figure 4 1 Typical System 4 Getting Started...

Page 16: ...s may be shipped in separate packages If packaged separately the log set and appliance grate must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Dama...

Page 17: ...e or Burns Provide adequate clearance around air openings and for service access Due to high temperatures the appliance should be locat ed out of traffic and away from furniture and draperies The firebrick refractory glass doors screen rails screen mesh and log grates can be removed from a factory built firebox in order to gain minimum gas insert opening requirements Any smoke shelves shields and baf...

Page 18: ...inch 6 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer to Section 1 E Figure 5 3 Mantel Clearances 12 IN MIN 12 IN MAX EXISTING NON COMBUSTIBLE FACING Figure 5 2 Fireplace Opening Deep Surround CD SURROUND APPLIANCE 1 1 2 IN BD AD APPLIANCE SURROUND MINIMUM FIREPLACE ...

Page 19: ...GE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause fire WARNING Figure 6 2 Staggered Termination Caps Gas Wood or Fuel Oil Termination Cap B...

Page 20: ...o gas access hole provided an access hole of 1 inch 25 mm diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Install gas line into firebox cavity Check local codes and gas line sizing requirements following NFPA51 See Section ...

Page 21: ...OT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance May impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for this appliance Horizontal venting is NOT allowed Vertical terminations are measured to top of chimney This appliance is listed for use with LINK DV...

Page 22: ...surround Attach surround Follow instructions for surround installation included with the front Push insert into the opening so that it tightly overlaps the fireplace opening WARNING Risk of Fire Only an approved Hearth Home Technologies surround may be used to cover inte gral grills on solid fuel burning fireplaces No other com ponents such as shrouds sheetmetal plates etc may be used to seal off ve...

Page 23: ...ing on cap by removing 3 screws Connect both the LINK ZC ADPB to Class A Pipe and the termination cap to the LINK ZC ADPB with the self tapping screws provided OPTIONAL LINK ZC ADPB FOR USE WITH CLASS A WOODBURNING PIPE HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST D...

Page 24: ...mercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas app...

Page 25: ... protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 120 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 120V to the valve or to the appliance wall switch Incor rect wiring will damage controls Determine ...

Page 26: ...R I S GROUND TO FIREPLACE CHASSIS BATTERY PACK ORG WHT WALL SWITCH OR REMOTE CONTROL BRN BRN ON OFF SWITCH ON OFF NOTE 1 4 IN FEMALE SPADE CONNECTORS CONNECT TO THE REMOTE WIRE ASSEMBLY REMOTE WIRE ASSEMBLY Figure 10 2 IPI Wiring Diagram Figure 10 3 Standing Pilot Ignition Wiring Diagram PILOT ASSEMBLY PIEZO VALVE ROCKER SWITCH WHT RED THERMOCOUPLE THERMOPILE OPTIONAL WALL SWITCH THERMOSTAT OR REM...

Page 27: ... Hearth Home Technologies approved accessories should be done now to avoid reconstruction Follow instructions that come with those accessories Plug the cord into a convenient outlet Must use cord supplied This appliance may be used with a wall switch wall mounted thermostat and or a remote control A standard ON OFF switch is compatible WARNING Risk of Shock Label all wires prior to dis connection ...

Page 28: ...s required Detach flexible liner from back of unit if insert is installed Remove the four screws on the cover plate see Figure 10 6 Install and wire the blower per instruction shipped with the blower Figure 10 5 also shows a wiring diagram Reinstall the cover plate back on the unit Make sure the fan does not make contact with the back wall to prevent noise from vibration Figure 10 6 FAN COVER PLATE...

Page 29: ...concrete board etc Clearance to combustible material under the insert is 1 4 inch 6 mm Clearance from top of fireplace opening for combustibles extending 12 inches max is 12 inches Use leveling legs to raise insert minimum 1 4 inch 6 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specific...

Page 30: ...laced embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers just in front of the port trail but not on or in between the ports see Figure 12 2 Care should be taken ...

Page 31: ...3 Place Log 2 Figure 4 Log 2 Log 2 SRV2226 702 Position Log 2 as shown in Figure 3 Refer to Figure 1 and Figure 4 for additional details Mate the slot located on the bottom of Log 2 with the log pin located on the right side of the burner Move the right end of Log 2 forward until it comes into contact with the grate tine GRATE TINES LOG PINS PILOT BRACKET GRATE BAR LOG NOTCH FLAT SPOT FOR LOG 4 FL...

Page 32: ...ion Log 6 as shown in Figure 9 See Figures 1 2 and 3 for additional details Rest the forked end of Log 6 on the flat spot of Log 2 Position the back end of the log on the flat spot of Log 1 Figure 10 shows the log set properly installed LOG TOUCHES GRATE TINE PLACE TOP END OF LOG ON FLAT SPOT LOG TOUCHES GRATE TINE LOG RESTS ON GRATE BAR END OF LOGS POSITIONED ON FLAT SPOTS Figure 9 Place Log 6 Figu...

Page 33: ...x The log should be centered with the burner Figure 2 LOG SUPPORT Figure 3 Install Log 1 Figure 4 Log 2 Figure 5 Log 2 Log 2 SRV2224 706 Position Log 2 as shown in Figure 4 Refer to Figure 2 and Figure 5 for additional details Mate the slot located on the bottom of Log 2 with the left log pin located on the burner top Rotate the left end of Log 2 forward until it comes into contact with the left g...

Page 34: ...NE LOG RESTS ON FLAT SPOTS Figure 11 Log 6 BASE TINE GROOVE 4 5 Figure 6 Log 3 Figure 7 Log 3 Log 3 SRV2224 702 Position Log 3 as shown in Figure 6 Refer to Figure 2 and Figure 7 for location of reference points Mate the log slot located on the bottom of Log 3 with the right log pin located on the burner top Rotate the right end of Log 3 forward until it contacts with the right grate tine FLAT SPO...

Page 35: ... for cracks chips or scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly The glass assembly fastens to the fireplace in four places Four of the fastening mechanisms are spring loaded glass latches An example of the glass latch is shown in Figure 12 3 To release glass assembl...

Page 36: ...ple connection at the gas valve is fully in serted and tight hand tighten plus 1 4 turn Verify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the thermocouple copper lead Place the second lead wire on the solder button on the back of the valve blue wire Start the pilot and hold the valve knob in The mil livolt reading should read 8 16 millivolts If ...

Page 37: ...ank Refill the fuel tank B Improper gas inlet pressure Natural gas should be 5 14 in w c LP should be 10 14 in w c Verify pressure with manometer C Inner vent pipe leaking exhaust gases back into the system Check venting system for damage Replace repair im properly assembled pipe sections D Glass installed improperly Check to ensure glass is installed properly Replace fixed glass panel assembly E Th...

Page 38: ...ed and plugged into module Check voltage of transformer under load at spade connection on module with ON OFF switch in ON position Acceptable readings of a good transformer are between 3 2 and 2 8 volts AC B A shorted or loose connection in wiring configuration or wiring har ness Remove and reinstall the wiring harness that plugs into module Verify there is a tight fit Verify pilot assembly wiring t...

Page 39: ... pilot orifice is installed and gas inlet is set to pressure specifications Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod C Module is not grounded Verify module is securely grounded to metal chassis of ap pliance Verify that wire harness is firmly connected to the module D Damaged pilot assembly or contami nated flame sensing rod Verif...

Page 40: ...4 5 8 879 30 1 2 775 C 31 9 16 802 27 7 16 697 D 15 11 16 398 12 13 16 325 E 24 610 20 1 2 521 F 21 1 16 535 17 5 8 448 G 15 7 8 403 14 5 8 372 H 11 3 4 298 10 1 8 257 I 20 3 8 518 17 432 J 1 3 4 44 1 3 4 44 MODEL DIMENSIONS Location NDI35 NDI30 Inches Millimeters Inches Millimeters K 4 13 16 122 4 13 16 122 L 10 1 16 256 9 229 M 2 1 4 57 2 1 4 57 N 5 127 3 15 16 100 O 5 1 8 130 5 3 16 132 P 8 203...

Page 41: ...ex Liner Kits Figure 14 3 Direct Vent Flex Liner Accessory Kits Direct Vent Flex Liner Accessory Kits see Figure 14 3 Flash Damp Zero clearance damper flashing kit for use with the LINK DV30B or LINK DV4 30B liner kits LINK ZC ADP Zero clearance chimney adapter DV 46DVA GK Adapter kit colinear to coaxial 3 inches included in above kits It is permissible to use DV 46DVA GK to connect collinear flex v...

Page 42: ..._________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2011 DO...

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