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Heatiator CL36D, Owner'S Manual

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Heatiator CL36D Owner'S Manual Download Page 3

3

  Safety Alert Key:

• 

DANGER!

 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• 

WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• 

CAUTION!

 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the fireplace or to property.

!

Table of Contents

Congratulations! 

2

Limited Warranty 

4

1  Listing and Code Approvals 

  6

A.  Appliance Certification 

6

B.  Non-Combustible Materials 

6

C.  Combustible Materials 

6

User Guide

2  Operating Instructions 

  7

A.  Your Fireplace 

7

B.  Seasoned Wood 

8

C.  Starting a Fire 

8

D.  Grate 

8

E.  Firescreen 

8

F.  Flue Damper 

8

G.  Refractory 

8

H.  Glass Doors 

9

I.  Outside Air (optional) 

9

J.  Vented Gas Log Sets & Gas Log Lighters 

9

K.  Optional Components  

9

L.  Clear Space 

9

M.  Wood Fuel 

10

3  Maintenance and Service 

  11

A.  Disposal of Ashes 

11

B.  Chimney Inspection/Cleaning 

11

C.  Check Firebox Refractory 

12

D.  Inspect Grate 

12

E.  Glass Cleaning 

12

4  Troubleshooting Guide 

  13

Installer Guide

5  Getting Started 

  14

A.  Typical Fireplace System 

14

B.  Design and Installation Considerations 

15

C.  Draft 

15

D.  Negative Pressure 

15

E.  Locating Fireplace & Chimney 

16

F.  Tools and Supplies Needed 

17

G.  Fireplace System Requirements 

17

H.  Inspect Fireplace and Components 

17

6  Framing & Clearances 

  18

A.  Select Fireplace Location 

18

B.  Clearances 

19

C.  Sidewalls/Surrounds 

20

D.  Frame the Fireplace 

21

7  Installation of Fireplace 

  22

A.  Things to Consider 

22

B.  Position the Fireplace 

22

C.  Place Protective Metal Hearth Strips 

22

D.  Level Fireplace 

22

E.  Install Outside Air Kit 

24

8  Chimney Assembly 

  25

A.  Chimney Requirements 

26

B.  Using Offsets/Returns 

27

C.  Assemble Chimney Sections 

28

D.  Install Chimney Air Kit  

28

E.  Install Ceiling Firestops 

28

F.  Install Attic Insulation Shield 

29

G.  Cut out Hole in Roof 

30

H.  Complete Installation 

30

I.  Install Flashing 

30

J.  Chimney Termination Requirements 

31

9  Chase Installations 

  32

A.  Construct the Chase 

32

B.  Install Fireplace & Chimney 

33

C.  Install Chase Top 

33

D.  Install Termination Cap 

33

10  Shrouds 

  35

A.  Radiation Shield 

35

B.  Field Constructed Shrouds 

35

11  Finishing 

  37

A.  Non-combustible Materials 

37

B.  Combustible Materials 

37

C.  Hearth Extension 

37

D.  Finishing Material 

38

E.  Combustible Mantel  

39

F.  Sidewalls/Surrounds 

40

12  Accessories 

  41

A.  Gas Log/Lighter Provision 

41

B.  Wood Burning Inserts 

41

13  Reference Materials 

  42

A.  Fireplace Dimensions 

42

B.  Optional Components 

42

C.  Chimney Components 

43

D.  Service Parts 

46

E.  Contact Information 

48

Heatilator • CL36D, CR36D • 12538 • Rev Z 7/12

Summary of Contents for CL36D

Page 1: ...ith all minimum clearances to combustibles as specified Failure to comply may cause house fire WARNING WARNING Hot screen mesh and glass doors will cause burns DO NOT touch screen mesh or glass doors until cooled NEVER allow children to touch screen mesh or glass doors Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperature...

Page 2: ... manuals Your new Heatilator wood burning fireplace will give you years of durable use and trouble free enjoyment Wel come to the Heatilator family of fireplace products FIREPLACE NO MODEL NO MODEL NO MFG DATE WARNING RISK OF FIRE DAMAGE REPLACE GRATE WITH HEARTH HOME TECHNOLOGIES INC FIRECHAMBER INTENDED FOR USE WITH HEARTH HOME TECHNOLOGIES INC LISTED FIREPLACE PARTS SEE INSTALLATION AND OPERATI...

Page 3: ...re 15 E Locating Fireplace Chimney 16 F Tools and Supplies Needed 17 G Fireplace System Requirements 17 H Inspect Fireplace and Components 17 6 Framing Clearances 18 A Select Fireplace Location 18 B Clearances 19 C Sidewalls Surrounds 20 D Frame the Fireplace 21 7 Installation of Fireplace 22 A Things to Consider 22 B Position the Fireplace 22 C Place Protective Metal Hearth Strips 22 D Level Fire...

Page 4: ... begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and labor for covered components is produced ...

Page 5: ... a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes Repair or replacement of parts...

Page 6: ...Iron Brick Tile Concrete Slate Glass Plasters Materials reported as passing ASTM E 136 Standard Test Method for Behavior of Metals in a Vertical Tube Furnace at 750 C C Combustible Materials Materials made of or surfaced with any of the following materials Wood Compressed paper Plant fibers Plastic Any material that can ignite and burn flame proofed or not plastered or un plastered Heatilator CL36...

Page 7: ...ure draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down Figure 2 1 General Operating Parts A Your Fireplace If you expect that children may come into contact with this fireplace we recommend a barrier such as a decorative screen See your dealer for suggestions Gas Log Set Gas Log Lighters not shown Section 2 K Firescreen not sho...

Page 8: ... pounds Fill it with a gallon of water put it in the fireplace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood A tree cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut Please refer to Section 2 M for more detail Caution Odors and vapors released during initial operation ma...

Page 9: ...how to properly use them H Glass Doors 18 in 45 7 cm Clear Space from Opening of Fireplace 48 in 121 9 cm Clear Space Front of Fireplace Figure 2 3 Clear Space J Vented Gas Log Sets Gas Log Lighters Optional Vented gas logs or gas log lighters can be installed in this fireplace Follow the instructions provided with the accessory for operation K Optional Components Other options may be available Co...

Page 10: ...y around and through woodpile Elevate wood pile off ground to allow air circulation underneath Smaller pieces of wood dry faster Any piece over 6 in 152 mm in diameter should be split Wood whole or split should be stacked so both ends of each peice are exposed to air More drying occurs through the cut ends than the sides Store wood under cover to prevent water absorbtion from rain or snow Avoid co...

Page 11: ...e to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire Warning Risk of Fire A chimney fire can permanently damage your chimney system and nearby structures In the event of a chimney fire Hearth Home Technolo gies Inc recommends repl...

Page 12: ... the refractory This is normal The refractory will require periodic replacement depending on use The panels should be replaced if Cracks exceed inch 6 mm in width Metal is exposed behind the refractory Large pieces of refractory fall out E Glass Cleaning Frequency As desired By Homeowner Clean glass with a non abrasive commercially available cleaner or ashes Light deposits Use household glass clea...

Page 13: ...to wood fuel section Bed of coals not established before adding wood Start with paper kindling to establish bed of coals refer to starting fire section Flue blockage such as birds nests or leaves in termination cap Have chimney inspected for creosote and cleaned by a certified chimney sweep Down draft or negative pressure Competition with exhaust devices Do not use exhaust fans during start up ref...

Page 14: ... joists Section 8 Enclosed space above and around fireplace Section 6 Mantel and surround Section 11 Decorative facing and trim Section 11 Hearth extension Section 11 Factory built fireplace Protective metal hearth strip s Section 7 Outside combustion air Section 7 Combustible framing header on top of V shaped standoffs Section 6 Chimney system Section 8 Attic insulation shield not shown must be u...

Page 15: ...tice Hearth Home Technologies Inc recommends the use of direct vent fireplaces in basements D Negative Pressure B Design and Installation Considerations Draft is the pressure difference needed to vent fireplaces successfully When a fireplace is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pr...

Page 16: ... the warm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the effects of wind loading Locate termination cap away from trees adjacent structures uneven roof lines and other obstructions Minimize the use of chimney offsets Consider the fireplace location relative to ...

Page 17: ...NOT install dam aged incomplete or substitute components Keep fire place dry Remove fireplace and components from packaging and inspect for damage Vent system components and doors are shipped in separate packages Report to your dealer any parts damaged in shipment Read all the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximu...

Page 18: ...m from front opening to sidewall 1 2 in min distance from fireplace to combustible materials Note Note In addition to these framing dimensions also reference the following sections Clearances Section 6 B Mantel Projections Section 11 E Fireplace Dimensions Section 13 A 18 in minimum from front opening to sidewall As room divider Heatilator CL36D CR36D 12538 Rev Z 7 12 ...

Page 19: ...s Attic Insulation Shield ceiling roof attic ceiling Ceiling Firestop Offset Return secured with hanger straps Storm Collar Roof Flashing 1 2 in 13 mm to back side of appliance Must have 2 in 51 mm minimum clearance to header 0 in to floor 2 in 51 mm min Shaded areas represent 2 in 51 mm min air space clearance required around pipe Chimney air kit attached here not shown Figure 6 2 Clearances to C...

Page 20: ...Minimum 50 deg 20 in C Sidewalls Surrounds Adjacent combustible sidewalls must be located a minimum of 18 in 305 mm from the front fireplace opening Combustible and non combustible mantel legs surrounds and stub walls may be constructed within the gridded area Figure 6 3 Figure 6 3 Mantel Leg or Wall Projections Heatilator CL36D CR36D 12538 Rev Z 7 12 ...

Page 21: ...t be above top standoffs 42 1 2 in 1080 mm 22 1 2 in 572 mm 1 2 in 13 mm Clearance 1 2 in 13 mm Clearance REQUIRED 2 in 51 mm minimum air space clearance around chimney 18 in 457 mm minimum distance from wall to fireplace opening 54 5 8 in 1387 mm 22 1 2 in 572 mm 1 2 in Drywall If the interior of the chase will be drywalled add the thick ness to this measurement Figure 6 4 Framing the Fireplace H...

Page 22: ...stible materials Sparks or embers may ignite flooring Refer to Figures 7 1 and 7 2 Locate the two protective metal hearth strips measuring approximately 26 in x 4 in 660 mm x 102 mm included with this fireplace Slide each metal strip 2 in 51 mm under front edge of fireplace Overlap strips in the middle of the front fireplace opening by 1 in 25 mm minimum Metal strips must extend beyond the front a...

Page 23: ...ireplace Use only duct materials specified by manufacturer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Figure 7 4 Outside Combustion Air Placement 3 ft min from top of uppermost chimney section to air inlet Heatilator CL36D CR36D 12538 Rev Z 7 12 Figure 7 3 Possible Outside Air Inlet Locations Note Chimney air kit no...

Page 24: ...ertically The outside air hood must be at least 3 ft 91 m below the top of the uppermost chimney section Caution Risk of Fire or Asphyxiation Do not draw outside combustion air from wall floor or ceiling cavity or enclosed spaces such as an attic or garage Do not place outside air hood close to exhaust vents or chimneys Fumes or odor could be drawn into the room through the fireplace Locate outsid...

Page 25: ...ment Ceiling firestops are required where chimney passes through ceiling or floor Support straps for returns must be secured to adequate framing Termination Cap Storm Collar Offsets and returns must be secured with the screws provided outer pipe only Figure 8 1 Typical Chimney System Guidelines for Chimney System Installation 8 Chimney Assembly Notice Chimney performance may vary Trees buildings r...

Page 26: ... your particular installation Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to the approximate location of the bottom of the termination cap Subtract the effective height of the fireplace assembly see Figure 8 2 from the total vertical height to determine the overall height of the chimney installation Create a schematic for your application...

Page 27: ...1 4 718 1 1 10 1 4 260 27 686 6 152 29 3 8 746 1 11 1 2 292 29 737 7 1 4 184 34 864 2 13 1 4 337 32 1 8 816 7 3 4 197 36 1 8 918 1 14 1 2 368 34 1 8 867 8 3 4 222 39 3 4 1010 1 1 16 1 4 413 37 3 8 949 10 3 8 264 45 5 8 1159 2 19 1 4 489 42 1 2 1080 10 5 8 270 46 3 4 1187 1 20 1 2 521 44 5 8 1133 11 7 8 302 51 3 8 1305 1 1 22 1 4 565 47 3 4 1213 13 1 2 243 57 1 4 1454 2 25 1 4 641 52 7 8 1343 13 3 ...

Page 28: ...o NOT penetrate inner flue Secure chimney returns with hanger straps provided fasten to studs or joists Vertical straight runs of chimney must be supported every 35 ft 10 7 m C Assemble Chimney Sections Warning Risk of Fire Do NOT install substitute or damaged chimney components Use only those components described in this manual Substitute or damaged chimney components could impair safe operation ...

Page 29: ...een the chimney and the attic insulation shield Failure to keep insulation and other materials away from chimney pipe could cause fire Do NOT offset chimney inside insulation shield If you wish to make a custom shield or barrier follow these guidelines Metal is preferred although any material stiff enough to hold back the insulation can be used Warning Risk of Fire Use of cardboard or other materi...

Page 30: ...flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top Nail the flashing to the roof Keep gaps between the flashing plate and the roof to a minimum Caulk the flashing plate and roof junction as well as the vertical seam on the flashing All nail heads must be caulked with a roofing sealant Caulk the overlap seam of any exposed pipe sections that are locat...

Page 31: ...ecorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover In a staggered installation with both gas and wood terminations the wood termination cap must be higher than the gas termination cap Figure 8 10 Multiple Chimney Locations J Chimney Termination Requirements Install a cap approved and listed for this fireplace s...

Page 32: ... chase is a vertical boxlike structure built to enclose the fireplace and or its vent system Vertical chimneys that run on the outside of a building must be installed inside a chase Construction of the chase may vary with the type of build ing These instructions are not substitutes for the require ments of local building codes Local building codes MUST be checked A chase should be constructed in t...

Page 33: ...Chase Top You MUST use a chase top in a chase installation Chase tops are available from your Heatilator dealer or may be field constructed Include a turndown and drip edge to prevent water from seeping into the chase Include a 2 in 51 mm soldered welded or spun collar around pipe opening to keep water out Provide a 1 8 in 3 mm gap around the flue pipe Slope the chase top downward away from the op...

Page 34: ...he chase Figure 9 6 Installing an ST375 Square Termination Cap ST375 Square Termination Cap TR342 Round Telescoping Termination Cap Chimney Pipe Chase Top Termination Cap Chase Collar 2 in 51 mm Minimum Height Termination cap pipe and chimney section must overlap 1 1 2 in 38 mm Place waterproof sealer under each flange of the termination cap and on top of each screw to help prevent leaks 2 in 51 m...

Page 35: ...been tested for Hearth Technologies fireplace systems and termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel The wire mesh is optional but recommended and must be 018 in thick minimum 1 2 in mesh A Radiation Shield Some shrouds require a radiation shield Use where specified Radiation shield must be constructed of minimum 26 ga sheet metal B Field Co...

Page 36: ...ion shield required Figure 10 3 Mailbox Style Shroud Dimensions Figure 10 4 Roofed Style Shroud Dimensions Heatilator CL36D CR36D 12538 Rev Z 7 12 TS345 TR342 TR342 344TV Min Base Dims in N A 26 1 2 x 28 28 x 30 mm N A 673 x 711 711 x 762 Min Height Above Radiation Shield in N A 21 1 4 20 1 2 mm N A 540 521 Min Opening Width in N A 20 1 2 x 22 22 x 24 mm N A 521 x 559 559 x 610 TS345 445 TR342 344...

Page 37: ...sulation Alternatives Total minimum R Value must equal 1 03 Material k per inch thick r per inch thick Minimum thickness required Hearth Home HX3 HX4 Micore 300 0 49 2 06 1 2 in USG Micore 160 0 39 2 54 1 2 in USG Durock Cement Board 1 92 0 52 2 in Cement Mortor 5 0 0 20 5 1 8 in Common Brick 5 0 0 20 5 1 8 in Ceramic Tile 12 50 0 08 12 1 4 in Armstrong Privacy Guard Plus 0 46 2 18 1 2 in Marble 1...

Page 38: ...ble materials may be used to cover the metal fireplace front Warning Risk of Fire Do NOT obstruct air inlets or outlets Do NOT modify grilles Modifying or covering grilles could cause temperature rise and fire hazard Finishing materials must not interfere with air flow through grilles or louvers operation of louvers or doors access for service Shaded surfaces may be covered with non combustible ma...

Page 39: ...f the fireplace opening Combustible trim must not cover the metal surfaces of the fireplace Mantel clearance is in accordance with Section 7 3 3 3 of ANSI NFPA211 Mantel 7 ft 2134 mm minimum base of fireplace to ceiling Combustible wall 2 x 4 stud wall Standoffs Measured from top of fireplace opening 10 in 254 mm 1 1 2 in 38 mm maximum 12 5 8 in 321 mm minimum 12 in 305 mm minimum 6 in 152 mm mini...

Page 40: ... 8 in 50 deg 20 in 4 in 39 deg BRICK FRONT 14 1 2 in 18 in Min 48 in Min 34 in 39 deg 14 1 2 in 18 in Min 16 3 4 in Minimum 50 deg 20 in Figure 11 5 Mantel Leg or Wall Projections acceptable on both sides of opening Combustible or non combustible mantel legs surrounds and stub walls may be constructed per Figure 11 5 Heatilator CL36D CR36D 12538 Rev Z 7 12 ...

Page 41: ...allation in Vented Fireplaces Must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 A gas log set must incorporate a gas shutoff Gas Log set requires the damper to be locked fully open A listed automatic damper system with safety interlock may be used in this fireplace with only compatible listed gas log sets See damper system manufacturer s insturctions Knockouts are provide...

Page 42: ...n 22 1 2 in 5 7 8 in 42 1 4 in 17 1 4 in 22 1 2 in 36 5 8 in B Optional Components 16 in 406 mm 52 in 1321 mm 1 2 in 13 mm 20 in 508 mm 66 in 1676 mm 1 2 in 13 mm HX3 Hearth Extension HX4 Hearth Extension Bi fold Glass Doors with End Panel DM1436 Series Inlet Assembly Tube Assembly 2 Wire Ties Fastener Pack AK14 Outside Air Kit Heatilator CL36D CR36D 12538 Rev Z 7 12 See your Heatilator dealer for...

Page 43: ...ion Cap ST375 Square Termination Cap TS345 Square Termination Cap TS345P Square Termination Cap Painted TCT375 Terra Cotta Termination Cap DTO134 Short Octagon Decorative Cap DTO146 Tall Octagon Decorative Cap DTS134 Short Square Decorative Cap DTS146 Tall Square Decorative Cap CT35 Chase Top LDS33 Decorative Shroud 3 ft x 3 ft 91 m x 91 m LDS46 Decorative Shroud 4 ft x 6 ft 1 22 m x 1 83 m LDS BV...

Page 44: ... Roof Flashing Catalog A B FS338 0 deg 14 1 2 in 368 mm FS339 15 deg 18 3 8 in 467 mm FS340 30 deg 23 in 584 mm JB877 Chimney Joint Band 2 in 51 mm 10 1 2 in 267 mm 24 5 8 in 625 mm 27 3 8 in 695 mm 12 in 305 mm 31 in 787 mm 24 5 8 in 625 mm 12 in 305 mm 26 in 7 3 4 in CT 3A ST375 Square Termination Cap 23 in 584 mm 19 in 483 mm 15 5 8 in 397 mm 15 3 4 in 400 mm TR344 Round Termination Cap 34 3 4 ...

Page 45: ...508 610 DTO146 in 46 22 7 26 mm 1168 576 660 DTS134 in 34 21 18 24 mm 864 538 610 DTS146 in 46 21 18 26 mm 1168 538 660 Heatilator CL36D CR36D 12538 Rev Z 7 12 TS345 TS345P Square Termination Cap 72 in 1829 mm 36 in 914 mm 2 in 51 mm 10 7 8 in 276 mm CT35 Chase Top 13 1 4 in 337 mm 18 in 457 mm 16 1 4 in 413 mm 26 1 2 in 673 mm 28 5 8 in 727 mm TCT375 Terra Cotta Cap 22 1 2 in 572 mm 9 1 2 in 241 ...

Page 46: ... 8 Lower Front Face Pre Serial AK583441 23912 9 Side Refractory Pre 8 91 11821A Post 8 91 16757 10 Smoke Shield 17902 Firescreen Assembly Qty 3 req 12624 Y Screen Handle 10002 Firescreen Rod Qty 3 req 12332A Y Grate Clips Qty 2 req 28062 Nailing Flanges Qty 4 req 31190 Refractory Hearth 12590A Refractory Retainer Qty 2 req 11847 Standoffs Top Qty 4 req 11864i Strip Protector Qty 3 req 18320 Touch ...

Page 47: ...ld 17903 4 Side Refractory Pre 8 91 11821A Post 8 91 16757 5 Front Ashlip 12592A 6 Lower Front Face Pre Serial AK583441 23912 7 Grate GR3R Y 8 Side Ashlip 12593A 9 Refractory Back Pre 8 91 12589A Post 8 91 16814B 10 Side Smoke Shield 17901 Firescreen Assembly Qty 3 req 12624 Y Screen Handle 10002 Firescreen Rod Qty 3 req 12332A Y Grate Clips Qty 2 req 28062 Nailing Flanges Qty 4 req 31190 Refracto...

Page 48: ...Read understand and follow these instructions for safe installation and operation D O N O T D I S C A R D Heatilator CL36D CR36D 12538 Rev Z 7 12 Hearth Home Technologies Inc 1915 W Saunders Street Mt Pleasant Iowa 52641 www heatilator com Please contact your Heatilator dealer with any questions or concerns For the number of your nearest Heatilator dealer please visit www heatilator com ...

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